Building acoustics – Impact sound insulation Brochure · Impact sound reduction ΔL w* up to [dB]...

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Building acoustics Impact sound insulation www.maxfrank.com Edition International

Transcript of Building acoustics – Impact sound insulation Brochure · Impact sound reduction ΔL w* up to [dB]...

Page 1: Building acoustics – Impact sound insulation Brochure · Impact sound reduction ΔL w* up to [dB] 32 25 32 Impact sound reduction ΔL w** up to [dB] 41 35 – Precast element DIBT

Building acousticsImpact sound insulation

www.maxfrank.comEdi

tion

Inte

rnat

iona

l

Page 2: Building acoustics – Impact sound insulation Brochure · Impact sound reduction ΔL w* up to [dB] 32 25 32 Impact sound reduction ΔL w** up to [dB] 41 35 – Precast element DIBT
Page 3: Building acoustics – Impact sound insulation Brochure · Impact sound reduction ΔL w* up to [dB] 32 25 32 Impact sound reduction ΔL w** up to [dB] 41 35 – Precast element DIBT

Building acousticsImpact sound insulation

Contents

Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Explanations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Egcotritt impact sound insulated shear dowel . . . . . . . . . . . .8

Egcosono P stair landing bearing . . . . . . . . . . . . . . . . . . . .14

Egcoscal NG stair bedding . . . . . . . . . . . . . . . . . . . . . . . . .18

FDPL distance plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Egcostep NG stair flight decoupling . . . . . . . . . . . . . . . . . .22

Further products from the building acoustics sector . . . . . .26

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Applications

Egcotritt HLEgcotritt HLEgcotritt HL

Egcotritt HL

Egcostep NG

Egcoscal NG S-shape

FDPL distance plate

Egcosono P

Egcoscal NG F-shape

Egcoscal TD

Egcotritt Egcotritt light Sorp 10®

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Product overview

Fire protection collar

FDPL distance plate

Additional components

Further information can be found in our brochures for Sorp 10®, Egcovoid®, Egcodist and Stremaform® or at www.maxfrank.com.

Egcotritt HLEgcotritt HLEgcotritt HL

Decoupling of stair landings and exterior corridors

Egcotritt HL Egcosono PEgcotritt Egcotritt light

tai i t de li

Egcoscal NGS-shape

Egcoscal NGF-shape

Egcoscal TD Egcostep NG

t e b ildi a ti products

Egcovoid® EgcodistSorp 10® Stremaform®

Sound joint

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Explanations

≤ dB ≤ dB

≤ dB ≤ dB

DIN 4109

≤ 46 dB ≤ 46 dB

≤ 46 dB ≤ 46 dB

DIN 4109 Beiblatt 2

Sound insulation requirementsThe requirements for sound insulation in buildings are regulated by DIN 4109

"Sound insulation in buildings – requirements and verifications". The aim is

to enable use of the rooms for their purpose from an acoustic point of view

and to protect the user against disturbances caused by sound transmission.

Accordingly, sound insulation is taken to mean measures that are aimed

on the one hand at preventing the generation of sound and on the other at

reducing the transmission of sound from a sound source to the hearer.

DIN 4109 specifies the minimum requirements for the impact sound insulation

of stairs, while DIN 4109 supplementary sheet 2 gives suggestions for the

increased sound insulation of stairs for the individual types of building as follows.

e i e e t t e i a t d i lati of stairs according to DIN 4109Semi-detached, terraced houses L’n,w ≤ 53 dB

Blocks of flats L’n,w ≤ 58 dB

Lodgings L’n,w ≤ 58 dB

Hospitals, sanatoriums L’n,w ≤ 58 dB

L’n,w is the evaluated standard impact sound level

e i e e t t e i a t d insulation of stairs according to DIN 4109

le e ta eet 2 i ea ed d insulation)Semi-detached, terraced houses L’n,w ≤ 46 dB

Blocks of flats L’n,w ≤ 46 dB

Lodgings L’n,w ≤ 46 dB

Hospitals, sanatoriums L’n,w ≤ 46 dB

Compliance with these requirements can be ensured among other things by

means of certain types of construction (e.g. floating screed, two-shell building

partition wall). In addition, there is a possibility to significantly reduce the

transmission of sound through sound decoupling elements without having

to restrict the choice of construction or floor covering, etc.

ed ti i t e t a i i d t a table le el i

a ie ed i t e i a t d d t e e ted i t i b e

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Explanations

dB dB

∆L = L n,0 Bauteil - L n Bauteil

Ln,0,Bauteil Ln,Bauteil

dB dB

∆L = L n,0 Bauteil - L n Bauteil

Ln,0,Bauteil Ln,Bauteil

e i ati d t e a eWith regard to the transmission of impact sound, it is of fundamental interest

to know the extent to which the impact sound generated by the excited

component (e.g. stair flight, stair landing) is transmitted into and perceived

in neighbouring rooms. This is determined by means of experimental

examinations on the basis of DIN EN ISO 10140, where the acoustic excitation

takes place with the aid of a so-called standard hammer mill. The standard

impact sound level Ln, as a measure of the perceivable impact sound, is

determined from the signals received in the neighbouring room.

The verification of product performances takes place on the basis of an

investigation into how the standard impact sound level perceivable in the

neighbouring room changes as a result of the use of individual products.

Initially, the standard impact sound level Ln,0,component is measured with a rigid/

monolithic connection. This level represents the initial value for assessing

the effect of the sound insulation. In a second test setup, which is identical

apart from the installation of the product whose sound insulating effect is to

be examined, the standard impact sound level Ln,component of the insulated

system is determined. The declared impact sound reduction ΔLw* of a

product results from the difference between these measurements and is

given in dB (decibel). Since the insulation effect also depends amongst other

things on the mechanical load level, the impact sound reduction is examined

at several load levels and stated separately.

All test results can be found at www.maxfrank.com

An alternative measure used to state the impact sound reduction is ΔLw**.

In the case of landings this is determined firstly by direct excitation of the

intermediate wall and in a second measurement the excitation takes place

in a way analogous to the procedure described above behind the installed

product. Due to the direct excitation of the wall, a significantly higher impact

sound level is measured in the neighbouring room during the reference

measurement. With one and the same product this results in a considerably

higher sound level difference, which makes the product tested in this way

appear to have a higher performance, even though the difference between

ΔLw* and ΔLw** is attributable only to the change in the execution of the test.

The respective values specified for the impact sound reduction apply, under

the underlying conditions with respect to geometry, materials used, etc., to

corresponding levels of mechanical loading. The actual sound insulation effect

determined in the individual structure is dictated by the individual boundary

conditions. In particular the quality of the construction work can have a

significant influence on the attainable sound insulation effect. Therefore,

particular care should be taken when installing the product.

∆Lw* = Ln,0,component – Ln,component

Impact sound reduction Standard impact sound level with rigid installation

Standard impact sound level with decoupled installation

dB dB

∆L = L n,0 Bauteil - L n Bauteil

Ln,0,Bauteil Ln,Bauteil

Standard hammer mill

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Egcotritt impact sound insulated shear force dowel

top

top

EgcotrittType F, type F±

EgcotrittType O, type O±

Egcotritt HLType F HL, type F HL±

Egcotritt HLType O HL, type O HL±

Egcotritt lightType F light Egcotritt light

Type O light

Egcotritt lightType O-B light

Precast element landings In-situ concrete landings

Fire protection collar

The impact sound insulated Egcotritt shear force dowel serves

for the sound-related decoupling of components. It is used for

the bedding of stair landings, arcades and cantilever balconies

and transmits the shear forces acting in the connection joint.

At the same time, the acoustically decoupled bedding ensures

that the transmission of irritating noises into adjacent rooms

is insulated – this increases the living comfort and well-being

of the residents.

t itt i a t d i lated ea e d el

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Egcotritt impact sound insulated shear force dowel

Egcotritt Egcotritt HL Egcotritt light

Type Egcotritt O Egcotritt O± Egcotritt O HL Egcotritt O HL± Egcotritt O light Egcotritt O-B light

Direction of force

Joint width [mm] 0 - 60 61 - 100 0 - 60 61 - 100 61 - 100 0 - 60Dowel Ø [mm] 32 52 34Impact sound reduction ΔLw*up to [dB]

32 25 32

Impact sound reduction ΔLw**up to [dB]

41 35 –

In-situ concrete

Egcotritt Egcotritt HL Egcotritt light

Type Egcotritt F Egcotritt F± Egcotritt F HL Egcotritt F HL± Egcotritt F light

Direction of force

Joint width [mm] 0 - 60 61 - 100 0 - 60 61 - 100 61 - 100 0 - 60Dowel-Ø [mm] 32 52 34

Impact sound reduction ΔLw*up to [dB]

32 25 32

Impact sound reduction ΔLw**up to [dB]

41 35 –

Precast element

DIBT

Z-15.7-305Zulassung

für Bautechnik Berli

nDeutsches Institut

Egcotritt ■ Impact sound reduction up to 32 dB

■ Joint width up to 100 mm

■ χ = 0.085 W/K

Egcotritt HL ■ Impact sound reduction up to 25 dB

■ Maximum load-bearing capacity even

with joint widths up to 100 mm

■ χHL = 0.125 W/K

■ National technical approval for Egcotritt and

Egcotritt HL

■ Fire protection rating R120

■ Stainless steel version

■ No restrictions of the exposure class acc. to EC2

■ Load-bearing capacity up to 37 kN

32dB

25dB

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0 - 100 mm

DIBT

Z-15.7-305Zulassung

für Bautechnik Berli

nDeutsches Institut

EgcotrittThe new design of the anchor body optimizes the load introduction into the

component and simplifies installation capability.

Excellent impact sound reduction, highest requirements on load bearing

safety and corrosion resistance, different variants for the requirements of

in-situ concrete and pre-cast construction, a practicability classified as fire

resistance class R120 and the national technical approval of the DIBt offer a

reliable system and best possible planning safety.

0 - 60 mmz

t itt li tEgcotritt light can be used for joint widths up to 60 mm. Due to absence

of the anchor body, Egcotritt light offers advantages in geometrically

demanding installation situations (e.g. spiral stairs). A type static calculation

can be provided for static verification. Apart from the anchorage with vertical

suspended reinforcement, anchorage with loop reinforcement round the

dowel is alternatively possible.

61 - 100 mmz

DIBT

Z-15.7-305Zulassung

für Bautechnik Berli

nDeutsches Institut

Egcotritt HLThe HL variant of the impact sound insulated shear force dowel offers the

transmission capability of maximum loads, even with large joint widths of up

to 100 mm. Due to the enlarged dowel diameter, high loads can be safely

transmitted with minimum deformation, even with a joint width of 100 mm,

thus being ideal for applications with thermal insulation.

Egcotritt HL also has a national technical approval from the DIBt and offers the

same benefits in terms of fire protection, corrosion resistance and planning

as Egcotritt.

Egcotritt impact sound insulated shear force dowel

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Impact sound

reduction

t 2 dB

Impact sound

reduction

t 2 dB

Frequency f [Hz]

Impa

ct so

und

redu

ction

∆L w

* [dB

]

125 250 500 1000 2000 40006310

20

30

40

50

*Bewertung nach ISO 717-2 ∆Lw 32 dBLaststufe 14,85 kN

Frequenzy range for impact sound reduction

Sound insulationThe impact sound insulated shear force dowel connection Egcotritt is ideally

suited to the respective field of application. If a high impact sound insulation

level is required, the shear force dowel connection Ecgotritt in its standard

version is ideal. On account of the highly effective impact sound reduction

ΔLw* of up to 32 dB, typical application areas for the Egcotritt are connections

of stairs and stair landings.

The Egcotritt HL lends itself where the thermal insulation performance also

has to be considered in addition to the impact sound insulation; the attainable

impact sound reduction ΔLw* lies around 25 dB. Using the Egcotritt HL,

insulating joints of 100 mm in width can be realised without losses in the

load-bearing capacity. As a result, considerable advantages in the thermal

insulation effect can be achieved when used in facades.

The application of tensile reinforcement is required for the absorption of

horizontal forces, for example in arcades. Their influence on the impact sound

insulation performance in connection with the Egcotritt can be reduced to

a minimum and lies in the range of 3 dB. The test results can be found at

www.maxfrank.com

Egcotritt impact sound insulated shear force dowel

e al i latiDue to its construction, the Egcotritt shear force dowel is capable of

minimising the thermal transport via the shear force connection. The thermal

insulating properties of the Egcotritt and the Egcotritt HL were determined

by the Institute of Thermal Insulation Research reg. assoc. Munich

(Forschungsinstitut für Wärmeschutz e.V. München - FIW). The punctiform

thermal transmittance coefficients achieve values of χ = 0.085 W/K and χ

HL = 0.125 W/K. Egcotritt and Egcotritt HL are thus ideally suited for arcades,

loggia slabs or uninsulated staircases.

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Egcotritt impact sound insulated shear force dowel

ASY 1

ASY 2

A SX

A SXASY 1

ASY 2

A SX

A SX

Additional reinforcementThe reliable load introduction from the Egcotritt shear force bearing into the

component to be connected is ensured by means of additional reinforcements

that need to be inserted. This is performed in the form of bent-up suspension

stirrups Asx running vertically next to the dowel and longitudinal bars Asy

running orthogonally to the dowel axis. Stirrups are additionally installed in

the rear part of the anchor body. Loop and hat stirrups can alternatively be

used with Egcotritt light.

+------

±

+

±

+

zz

23

She

ar fo

rce

resi

stan

ce [k

N]

Egcotritt HL

Egcotritt

Joint width [mm]

0 20

10

15

20

25

30

35

40

40 60 80 100

z

teel l ad bea i a a it i t idt

ad bea i be a i li ti e i t idt

Depending on the design and load on the components of the support

structure, lifting forces may occur in individual areas that must be absorbed

by Egcotritt. This is possible with the PlusMinus (PM) version, in which an

impact sound decoupling separation layer is additionally installed in the upper

part of the acoustic box.

While widths of up to 60 mm can be achieved with the Egcotritt light variant,

Egcotritt and Egcotritt HL are suitable for joints of up to 100 mm. As the

load-bearing capacity of the connection for larger joint widths is substantially

limited bending moment capacity of the steel dowel, the HL variant with

its enlarged dowel cross-section has the possibility of fully exploiting the

maximum load capacities of the system even for large joint widths up to 100

mm. The Egcotritt HL is able to unfold its full benefits with maximum load

transmission and minimum thermal bridging, particularly when installed in

the insulation level.

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Egcotritt impact sound insulated shear force dowel

100 mm

ade t e all a d a ti all insulatedMulti-storey residential buildings are often connected via arcades. Unlike

interior staircases, the means of connection here have to meet not only

the requirements for the support function and sound insulation, but also

increased requirements for thermal insulation. Egcotritt HL has the solution:

vertical loads from cantilever arcades are reliably introduced into the wall of

the building, thermal bridges are minimised and the Egcotritt HL also provides

for the necessary impact sound insulation.

EDBRAND

EDBRANDF120F120

Fire protectionIn conjunction with the fire protection collar, the impact sound insulated

Egcotritt, Egcotritt HL and Egcotritt light shear force dowels can resist fires

for long periods. The system has been classified by H+P Ingenieure GmbH

in fire resistance class R120 for joint widths up to 70 mm.

The required fire protection collars can be ordered in addition to the shear

force dowel, stating the respective joint width.

In-situ concrete/ Precast element constructionAll products from the Egcotritt series are available not only in an in-situ

concrete design, but also as precast elements. The design of the product

versions means that penetration of the formwork sheeting can be dispensed

with when manufacturing both in-situ concrete and precast element landings.

At the same time, this offers the advantage that no built-in components

protrude from the concrete elements during mounting.

There are differences in the construction procedure. In the case of in-situ

concrete landings the dowel is pushed into the acoustic box, which has been

cast into the wall beforehand, and the landing is then concreted. A cut-out

must be provided in the staircase wall in the case of precast element landings.

The acoustic box including the dowel is pushed into the sleeve in the precast

element from outside the staircase during assembly.

The detailed mounting instruction for the individual versions can be found at

www.maxfrank.com

Detailed information on the product, application and static dimensioning

can be found in the separate Egcotritt brochure.

In-situ concrete landing

Precast element landing

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Egcosono P stair landing bearing

top

top

Egcosono PType O

Egcosono PType V± O

Egcosono PType H± O

Egcosono PType L O

Egcosono PType H± F

Egcosono PReinforcement cage

Egcosono PType F

Egcosono PType V± F

Precast element landings In-situ concrete landings

tai la di bea i

■ Impact sound reduction ∆Lw* of up to 32 dB

■ Load bearing capacity VRd = 75.6 kN

■ Type approval on the basis of EC2

■ Fire resistance class R90

■ For in-situ concrete/prefabricated landings

■ Elastomer bearing with national technical approval from

the DIBt

■ One box height for all landing heights from 160 mm

The Egcosono P stair landing bearing effectively reduces the transmission of impact sound in the staircase through the

acoustically decoupled bedding of the landing, thus consistently separating it from other components.

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Egcosono P stair landing bearing

32dBdB

Precast element version without mounting body; no foam polystyrene to dispose of.

Egcosono Pfor precast landings

it t ti b d

The prefabricated reinforcement cage is concreted into the landing. Shear forces and the resulting offset moments are dissipated into the walls.

The standard cage consists of 4 push-in stirrups Ø 12 mm and 5 shear force stirrups Ø 8 mm.

Egcosono PReinforcement cage

Type

In-situ concrete landings Precast element landings

Egcosono PO

Egcosono PV± O

Egcosono PH± O

Egcosono PL O

Egcosono PF

Egcosono PV± F

Egcosono PH± F

Load direction

max. vertical forceVRd [kN]

75.6 75.6 / -15.3 151.2 75.6 75.6 / -15.3

max. horizontal forceHRd [kN]

– – ± 15.3 – – – ± 15.3

Stair landing thickness

≥ 160 mm

Egcosono P V±

For the case of alternating bearing forces (bearing/lifting), the element has an elastomer bearing both on top and underneath.

Egcosono P H±

With the H± version, horizontal forces of up to ± 15.3 kN can be absorbed by lateral elastomer bearings.

Comfortable handling of the mounting body thanks to ergonomic gripping holes for simple removal.

Egcosono Pfor in-situ concrete landings

it ti b d

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Egcosono P stair landing bearing

125 250 500 1000 2000 40006310

20

30

40

50

∆Lw* 32 dB

Frequenz [Hz]

Tritt

scha

llmin

deru

ng ∆

L w*

[dB]

Bauakustischer Frequenzb ereich

32dB

Sound insulationWith the Egcosono P the sound insulation effect has been significantly

increased in comparison with the predecessor model. It now has an impact

sound reduction ΔLw* of up to 32 dB according to DIN EN ISO 10140 and

thus meets the highest requirements; test report 1482-001-14 of 10/03/2014,

SG Bauakustik. The total impact sound reduction ΔLw** reaches 41 dB,

expert's report 1488-003-14 of 24/09/2014, SG Bauakustik. All relevant test

reports can be found at www.maxfrank.com

R90

Fire protectionIn accordance with the fire protection test of the LBV Brandenburg, the

Egcosono P can be classified according to DIN 4102 and DIN EN 1992-1-2 in

the fire resistance class R90; type test report no. T16/014/353 of 26/07/2016.

+-

≤ 50 mm

VEd

n Ø x

Nominal value of shear force resistance VRd [kN]

Stirrupsn Ø x

Concrete quality

C20/25 C25/30 C30/37

2 Ø 8 38.7 44.9 51.0

3 Ø 8 56.3 65.9 74.5

4 Ø 8 73.1 75.6 75.6

5 Ø 8 75.0 75.6 75.6

2 Ø 10 47.1 54.9 62.1

3 Ø 10 67.9 75.6 75.6

4 Ø 10 75.0 75.6 75.6

5 Ø 10 75.0 75.6 75.6

2 Ø 12 54.0 63.3 71.7

3 Ø 12 75.0 75.6 75.6

4 Ø 12 75.0 75.6 75.6

ad bea i be a iFrom the point of view of static dimensioning, attention is mainly paid in the

case of stair landings to the dissipation of downwardly directed shear forces;

with a value of 75.6 kN, this is the strength of the Egcosono P. Depending on

the prevailing conditions, lifting or even horizontal forces can occur; they can

be absorbed up to 15.3 kN. In order to facilitate and secure the planning, the

load-bearing capacities have already been determined within the scope of a

type static calculation and tested by LBV Brandenburg, type testing report T

14/007/353 of 26/08/2014.

The table applies to shear forces directed vertically downwards with the standard box.Shear force stirrup: 5 Ø 8, cnom ≥ 20 mm. The distance between the wall and landing slab may not exceed 50 mm.The load-bearing capacity of the long box corresponds to double these values.The type approval must be observed.

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Egcosono P stair landing bearing

ta da d b la di ei t 160 b la di ei t 160

e i

top

158

252152

158

158

158top

252152

toptop

toptop

toptop

toptop

ti i it ete t ti et d

The detailed mounting instructions can be found at www.maxfrank.com

ti e a t ele e t t ti et d

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Egcoscal NG stair bedding

Egcoscal NGS-shapeStair beddings43 kN/m

Egcoscal TDStair securing dowels(shear force 11.5 kN)

Egcoscal NGS-shapeStair beddings61 kN/m

FDPL distance plate

Egcoscal NGF-shapeStair beddings43 kN/m

Egcoscal NGF-shapeStair beddings61 kN/m

al N tai beddiThe Egcoscal NG stair bedding system is for the acoustic

decoupling of stair flights. The Egcoscal NG S-shape is used

for the decoupling of landing and stair flight of stairs. The

Egcoscal NG F-shape is used at the connection of the stair

base to the floor slab. The stair base is structurally secured

using the Egcoscal TD stair securing dowel. The joint with

the ascending wall is protected against soiling by the FDPL

distance plate.

■ Impact sound reduction ∆Lw* up to 36 dB

■ Bearing selectable in two load levels

■ Fire resistance rating F90

■ Simple to cut to length

■ Elastomer bearing with national technical approval no.

Z-16.32-404 from the DIBt

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Egcoscal NG stair bedding

12010

10

130

1511

5

36dB

l

Acoustically decoupled structural securing of the position.

■ Stainless steel version

■ Dimensions of the dowel Ø 22/300 mm

al tai e i d el

36dB

d

l

Bedding of the stair base.

al N a e

Load-bearing capacity VRd [kN/m] 43 61

Length l [mm] 1000 1100 1200 1500 1000 1100 1200 1500

Width w [mm] 500

Number of beddings [–] 7 8 9 11 10 11 12 15

Thickness [mm] 15

Other dimensions on enquiry.

Flexibly formable stair bedding that can be cut to length.

al N a e bel

Load-bearing capacity VRd [kN/m] 43 61

Length l [mm] 1000 1100 1200 1500 1000 1100 1200 1500

Number of beddings [–] 7 8 9 11 10 11 12 15

Thickness [mm] 15

Other dimensions on enquiry.

Page 20: Building acoustics – Impact sound insulation Brochure · Impact sound reduction ΔL w* up to [dB] 32 25 32 Impact sound reduction ΔL w** up to [dB] 41 35 – Precast element DIBT

20 w w w.ma x f r ank .com

Egcoscal NG stair bedding

1 2 5 2 5 0 5 0 0 1 0 0 0 2 0 0 0 4 0 0 06 31 0

2 0

3 0

4 0

5 0

∆L w * 3 6 d B

F r e q u e n z [ H z ]

Tritt

scha

llmin

deru

ng ∆

L w*

[dB]

B a u a k u s t i s c h e r F r e q u e n z b e r e i c h

ll

F90

36dB

Egcoscal T for precast element stairs ■ Strip bearing made of an elastomer that is specially adapted to the

application

■ High impact sound reduction ΔLw* up to 32 dB

■ Dimensions: Thickness 10 mm, width 100 mm, as rolled goods or ready

made up

ad bea i be a iThe load induction is secured by EPDM bearings with building authority

approval – DIBt approval no. Z-16.32-404.

Sound insulationThe Egcoscal NG meets the highest requirements with regard to sound

insulation. The impact sound reduction ΔLw* according to DIN EN ISO 10140

is up to 36 dB; test report 1515-001-14 of 23/09/2014, SG Bauakustik.

The total impact sound reduction ΔLw** reaches 47 dB, expert's report

1488-002-14 of 24/09/2014, SG Bauakustik. All relevant test reports can be

found at www.maxfrank.com

Fire protectionAccording to the expert's report GA-2016/029-Nau of 04/04/2016, the

Egcoscal NG can be classified in fire resistance class F90 according to

DIN 4102.

MountingThe detailed mounting instructions can be found at www.maxfrank.com

Egcoscal NG F-shape Egcoscal NG S-shape

Page 21: Building acoustics – Impact sound insulation Brochure · Impact sound reduction ΔL w* up to [dB] 32 25 32 Impact sound reduction ΔL w** up to [dB] 41 35 – Precast element DIBT

21w w w.ma x f r ank .com

FDPL distance plate

FDPL distance plate

FDPL distance plateOptimum decoupling of structure-borne sound is only achieved when no sound bridges are created. With the FDPL distance

plate you secure the joints and prevent soiling, e.g. with stair landings and stair flights.

■ Density: approx. 30 kg/m3

■ Length: 1000 mm

■ Thickness: 15 mm

■ Widths: 250 mm, 355 mm, 420 mm

■ Fire protection: Class E according to DIN EN 13501-1/building material

class B2 according to DIN 4101-01

■ Available individually or as a set

■ Simple to cut with a cutter

■ Adhesive tape for mounting is already applied

MountingThe detailed mounting instructions can be found at www.maxfrank.com

Page 22: Building acoustics – Impact sound insulation Brochure · Impact sound reduction ΔL w* up to [dB] 32 25 32 Impact sound reduction ΔL w** up to [dB] 41 35 – Precast element DIBT

22 w w w.ma x f r ank .com

Egcostep NG stair flight decoupling

35dB

N be bea i eili ei t

le e t idt

l

h

Egcostep NG S2

Egcostep NG S4

Egcostep NG S6

Egcostep NG S7

Egcostep NG S8

te N tai i t de li

■ Impact sound reduction ∆Lw* up to 35 dB

■ Fire resistance rating R90

■ Type approval on the basis of EC2

■ For in-situ concrete/precast element execution

■ Standard elements up to 1.60 m long, 25 cm ceiling

height and 60 kN load-bearing capacity per element

Egcostep NG acoustically isolates the stair flight from the stair landing and reduces impact sound transmissions in the staircase.

Page 23: Building acoustics – Impact sound insulation Brochure · Impact sound reduction ΔL w* up to [dB] 32 25 32 Impact sound reduction ΔL w** up to [dB] 41 35 – Precast element DIBT

23w w w.ma x f r ank .com

Egcostep NG stair flight decoupling

Egcoscal .ngEgcostep .ng

1 2 5 2 5 0 5 0 0 1 0 0 0 2 0 0 0 4 0 0 06 31 0

2 0

3 0

4 0

5 0

∆L w * 3 5 d B

F r e q u e n z [ H z ]

Tritt

scha

llmin

deru

ng ∆

L w*

[dB]

B a u a k u s t i s c h e r F r e q u e n z b e r e i c h

In-situ concrete/precast element

Type Egcostep NGS2

Egcostep NGS4

Egcostep NGS6

Egcostep NGS7

Egcostep NGS8

max. load VRd[kN/element] 15 30 45 52.5 60

max. load HRd[kN/element] 2 4 6 7 8

Impact sound reduction ΔLw* up to [dB] 35 32 30 271)

Heights [mm] 160 – 200 160 – 220 160 – 250 160 – 220 160 – 250 160 – 220 160 – 250

Lengths [mm] 1000 1300 1000 1300 1000 1300 1200 1600 1300 1600

maximum shortening per side [mm] 150 150 150 150 – 150 – 150 – 150

35dB

Hd = 1,00 kN

1) interpolated valueFurther heights and lengths as well as different numbers of bearings on enquiry. Loads of up to 75 kN per element possible.

ad bea i be a iThe load transfer is verified by the type approval T 16/007/353 of 24/02/2016

on the basis of EC2. A load of vertically 7.5 kN and horizontally 1.0 kN can

be absorbed per bearing. The type and thus the number of bearings can be

chosen according to the individual needs.

Sound insulationThe new generation Egcostep NG achieves an impact sound reduction ΔLw*

of up to 35 dB according to DIN EN ISO 10140 and a total impact sound

reduction ΔLw** of up to 44 dB. The values for the individual types can be

found in test report 1551-001-15 of 21/05/2015 at www.maxfrank.com

Page 24: Building acoustics – Impact sound insulation Brochure · Impact sound reduction ΔL w* up to [dB] 32 25 32 Impact sound reduction ΔL w** up to [dB] 41 35 – Precast element DIBT

24 w w w.ma x f r ank .com

Egcostep NG stair flight decoupling

1

1

2

2

4

1

6

7

7

5

5

6

4

4 1

2

2

4

3

3

Additional reinforcementFor safe load transfer, reinforcement must be provided in the adjacent structural elements according to the static requirements.

The illustration below shows a suggestion for the principle reinforcement layout. The suspension reinforcement (items 2 and

3) is dimensioned as follows:

Item 1 Lower reinforcement layer of stair landing 1)

Item 2 Upper reinforcement layer of stair landing 1)

Item 3 Stirrup as suspension reinforcement 1)

Item 4 Stirrups each 2 Ø 6

Item 5 Steel bar Ø 8

Item 6 Lower reinforcement layer of flight of stairs 1)

Item 7 Upper reinforcement layer of flight of stairs 1)

1) according to static requirements

As = VRd

fyd

Page 25: Building acoustics – Impact sound insulation Brochure · Impact sound reduction ΔL w* up to [dB] 32 25 32 Impact sound reduction ΔL w** up to [dB] 41 35 – Precast element DIBT

25w w w.ma x f r ank .com

Egcostep NG stair flight decoupling

max. al

max. a

1000 ≤ 150 mm

≤ 150 mm

≤ 150 mm

≤ 200 mm

1300

1600

2000

l = [mm] a

1200

1000

1300

l = [mm]

NG S7

NG S6

NG S8

!

R90

100 mm Elementdecke

e ti e a t labWhen connecting precast floor slabs, a sufficiently wide joint must be

provided in order to avoid reinforcement conflicts and to ensure adequate

concrete coverage; see suggestion in the illustration.

Fire protectionAccording to the expert's report TP14-041 of 04/03/2016, the Egcostep NG

can be classified in fire resistance class R90 according to DIN 4102.

MountingDepending on the type, the elements can be shortened by up to 150 mm

per side; see table at top of page 23. Mounting can also be done upside

down if necessary. The detailed mounting instructions can be found at

www.maxfrank.com

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26 w w w.ma x f r ank .com

Further products from the building acoustics sector

You might also be interested in this...

id® id e la ed idThe Egcovoid® void former forms voids that are planned as horizontal or

vertical separating layers. Voids are necessary, for example, where vibration

decoupling or statically specific load situations are desired. The void is formed

by applying water to the Egcovoid® void former at a clearly defined time.

The panel, which was developed as permanent formwork, thus creates the

desired void in the following applications, among others:

■ Decoupling of floor slabs and machine foundations

■ Expansion space for swelling, cohesive soils

■ Targeted load introduction for pile foundations

■ Load release of underground structures

■ Permanent, smooth formwork of building pit foundation walls

■ Vertical separating layer to existing foundations

More information can be found in the Egcovoid® brochure.

Sorp 10® d ab be t e all a ti ated t t al ele e tSorp 10® - the acoustic strip absorbers for the regulation of reverberation

times for thermally activated ceilings. The basic damping, e.g. of office

and administration buildings can be achieved with Sorp 10® by means of a

stripe-like arrangement in the bare ceiling; at the same time the influence on

the thermal efficiency of the activated ceiling is minimised. The coating with

an acoustically open plaster system allows for a jointless, smooth ceiling.

■ Evaluated sound absorption level αw up to 0.45 (M)

■ Influence on the thermal efficiency between 3 % and 8 %

■ Classified as A1 material; no additional fire load in the ceiling

■ Reduced increase in temperature at the reinforcing steel behind

absorber in case of fire

■ Verification of load-bearing capacity and suitability for use

More information can be found in the Sorp 10® brochure.

Page 27: Building acoustics – Impact sound insulation Brochure · Impact sound reduction ΔL w* up to [dB] 32 25 32 Impact sound reduction ΔL w** up to [dB] 41 35 – Precast element DIBT

27w w w.ma x f r ank .com

Further products from the building acoustics sector

di t all a d eili bea iImproper ceiling bedding can lead to considerable damage, whose rectification

is then complex and expensive. To avoid this, the planned use of Egcodist

ceiling bearings is recommended. There is a suitable Egcodist ceiling bearing

available for many applications. The following properties can be combined

according to the requirements:

■ Load centring

■ Enabling length changes

■ Compensation of unevenness

■ Reduction of secondary sound paths

■ Fire protection

More information can be found in the Egcodist brochure.

Stremaform® d i t t e a ti isolation of concrete structural elementsStremaform® sound joints create an acoustic separation between concrete

components. The ready-to-install formwork element is predominantly installed

between the individual units in semi-detached and terraced houses for sound.

Since the Stremaform® sound joints make subsequent demoulding work

unnecessary, the reinforcement work can continue without having to take

the concreting work into consideration. The Stremaform® sound joint can

be used as a formwork element for concrete elements in floor slabs/walls/

element walls without standing water. The joint insert of the Stremaform®

sound joint consists of a sound insulating mineral fibre board in various joint

widths.

■ Prevents transmission of sound from neighbouring apartments

■ One-piece construction – for simple and rapid assembly

■ Ready-to-install element – tailored to the requirements specific to the

construction site

More on the subject of formwork elements can be found in the

Stremaform® brochure.

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800B

R01

/04

– IN

T/G

B –

04/

19

Max Frank GmbH & Co. KG

Mitterweg 1

94339 Leiblfing

Germany

Tel. +49 9427 189-0

Fax +49 9427 1588

[email protected]

www.maxfrank.com