Buenos Aires, 9 de agosto de 2012 Drilling Experience and Lessons Learned from Key US Shale Plays...
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Transcript of Buenos Aires, 9 de agosto de 2012 Drilling Experience and Lessons Learned from Key US Shale Plays...
Buenos Aires, 9 de agosto de 2012
Drilling Experience and Lessons Learned from Key US Shale Plays
Quan Guo and Jim FriedheimM-I SWACO, A Schlumberger Company
Agenda
Introduction Gas shale is different from conventional shale Every gas/oil shale is different
Drilling experience from key US shale plays Eagle Ford Haynesville Marcellus
Lessons learned from US shale play drilling Summary and Conclusions
Key Challenges for Shale Gas
Key Challenges Technical Economic Environmental
Gas/Oil Shale is Different
High Reactivity Shale
• Massive structure • Lack of bedding planes
or evident laminations • Soft • Plastic • Sticky• CEC >20 meq/100g• Predominance of
Smectite
Moderate Reactivity shale
• Moderate laminated structure
• Bedding structure• Easily broken • Not plastic• CEC 10-20 meq/100 g • Presence of smectite
and Illite approximately similar proportion
Low Reactivity Shale
• Strongly laminated structure
• Fissile • Brittle (Break along
lamination) • Hard and firm
consolidation • Not sticky • CEC <10 meq/100g• Predominance of illite
Unconventional resource requires unconventional thinking
Every Shale Play is Different
Haynesville Depth = 10,500 – 13,500 ft
TVD MW = 15 – 16 ppg Temperature = 300 – 325° F Total Clay Content = 33%
Fayetteville Depth = ~ 1,000 – 7,000 ft TVD MW = 9 – 10 ppg Temperature= ~ 135 ° F Total Clay Content = 12%
Marcellus Depth = 5,000 – 8,500 ft TVD MW = 12 – 14.5 ppg Temperature= ~ 180° F Total Clay Content = 29%
Eagle Ford Depth = 6,000 – 14,000 ft TVD MW = 10 – 14 ppg Temperature = 225 – 250° F Total Clay Content = 8%
Barnett Depth = 6,500 – 8,500 ft TVD MW = 9.5 – 10.5 ppg Temperature= ~ 180 – 220 ° F Total Clay Content = 27%
Bakken Depth = 11,000 ft TVD MW = 10.5 ppg Temperature= ~ 150° F Total Clay Content = 16%
Agenda
IntroductionGas/oil shale is different from conventional shaleEvery gas/oil shale is different
Drilling experience from key US shale plays Eagle Ford Haynesville Marcellus
Lessons learned from US shale play drilling Summary and Conclusions
Eagle Ford Shale
Over 200 horizontal wells from 31 operators
80% OBM & 20% WBM
Eagle Ford varies from 6000 to 14,000 ft TVD
Lateral length from 4000 to 6000 feet
Eagle Ford Shale
Drilling days varies from 15 to 36 days for WBM, or 15 to ~30 days for OBM, depending well length
OBM shows advantages for longer wells, but not so for shorter wells
4,000 6,000 8,000 10,000 12,000 14,000 16,000 18,000 20,0000
20
40
60
80
100
120Total Drilling Days vs. Total Measured Depth
OBM
WBM
Total Measured Depth (ft)
Tota
l Dri
lling
Day
s
Eagle Ford Shale
The industry is making progress over the years – Learn from the US experience!
Some operator performs significantly better than others – Learn from others!
Haynesville Shale
Over 200 horizontal wells from 17 operators
85% OBM & 15% WBM
Haynesville shale varies 10,500 – 13,500 ft TVD
Lateral length from 3000 to 7000 feet
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
16,000
0 2,000 4,000 6,000 8,000 10,000 12,000 14,000 16,000 18,000 20,000
Inte
rval
Tru
e Ve
rtic
al D
epth
(ft)
Haynesville: Interval Total Measured Depth (ft)
Oil Base MudWater Base Mud
Haynesville Shale
WBMs are mostly used for shallow wells.
OBMs are mostly for deep wells, because of HTHP.
Drilling days vary from 35 to ~50 days, depending on well length.
0
20
40
60
80
100
120
140
4,000 6,000 8,000 10,000 12,000 14,000 16,000 18,000 20,000 22,000To
tal D
rillin
g D
ays
Total Measured Depth (ft)
Haynesville Wells: Total Drilling Days vs Total Measured Depth
OBM
WBM
WBM Wells - P50
OBM Wells - P50
Total Drilling DaysWater Based Mud Wells
TD P10 P50 P908000 n/a 19 n/a11000 27 30 4113000 20 32 53
Oil Based Mud WellsTD P10 P50 P90
15000 27 35 5116500 27 36 5017500 32 42 6319000 35 53 96
Haynesville Shale
Haynesville shale is a HTHP shale gas play.
Again, the industry is making progress over the years – Learn from the US experience!
0
10
20
30
40
50
60
70
80
90
100
110
120
13,000 14,000 15,000 16,000 17,000 18,000 19,000 20,000 21,000
Tota
l Dril
ling
Day
s
Total Measured Depth (ft)
Haynesville Wells, OBM: Total Drilling Days vs Total Measured Depth
2009
2010
2011
P50 - All Years
0
4,000
8,000
12,000
16,000
20,000
8 10 12 14 16 18
Inte
rva
l To
tal M
ea
su
red
De
pth
(ft
)
Interval Maximum Mud Weight (ppg)
Haynesville Wells: Mud Weight vs Total Well Depth
Oil Base Mud
Water Base Mud
Marcellus Shale
Over 200 horizontal wells from 13 operators
Most of the surface & intermediate holes are drilled with air or mist.
60% SBM & 40% WBM Marcellus shale varies
5,000 – 8,500 ft TVD Lateral length from
3000 to 8000 feet
0
2,000
4,000
6,000
8,000
10,000
0 2,000 4,000 6,000 8,000 10,000 12,000 14,000 16,000 18,000
Inte
rval
Tru
e Ve
rtica
l Dep
th (f
t)
Interval Total Measured Depth (ft)
Interval True Vertical Depth vs Interval Total Measured Depth
Synthetic Base Mud
Water Base Mud
Air
17-1/2“, 12-1/4” Surface Hole13-3/8“, 9-5/8” Surface Casing
12-1/8“, 8-3/4” Intermediate Hole 9-5/8“, 7” Intermediate Casing
8-3/4“, 6-3/4” Curve and Lateral Section5-1/2“, 5”, Production Casing
MD/TVD – 1,000 - 2,000 ft
MD/TVD - 5,000 - 7,000 ft
MD - 9,000 - 14,000 ftTVD - 6,000 - 9,000 ft
Marcellus Well Design
Marcellus Shale
WBM and SBM perform equally well.
OBM shows advantages for very long wells.
Large gap between gap among the better and worse performers for wells with similar depths.
The industry is still learning & has a large opportunity for improvement.
0
10
20
30
40
50
60
70
80
90
100
7,000 9,000 11,000 13,000 15,000 17,000
Tota
l Dril
ling
Day
s
Total Measured Depth (ft)
Marcellus Wells: Total Drilling Days vs Total Measured Depth
SBM
WBM
Agenda
IntroductionDrilling experience from key US shale plays
Eagle FordHaynesvilleMarcellus
Lessons learned from US shale play drilling Summary and Conclusions
In-Depth Analysis & Lessons Learned
Summary of Lessons Learned
Eagle Ford Shale Over 200 wells from 31 operators were analyzed Key wellbore instability issues are reactive Midway shale
and mud loss in the Austin Chalk These issues are managed by well design, drilling fluids
selection and wellbore strengthening Grinding and hole cleaning is a common problem for long
horizontal wells The industry is making progress over the years – Learn from
the US experience Some operator performs significantly better than others –
Learn from others and know which partners to work with!
Summary of Lessons Learned
Haynesville Shale Over 200 wells from 17 operators were analyzed Key wellbore instability issues are gas kicks and loss
circulation when transitioning to the Hosston and Cotton Valley formations
Drilling days varied from 25 to 50 days in majority of the investigated wells, depending on well length
Downhole tool failures due to HTHP, were the main causes for drilling days significantly over 50 days
OBM is the drilling fluids of choice, again, due to HTHP The industry is making progress over the years Some operator performs significantly better than others
Summary of Lessons Learned
Marcellus Shale Over 200 wells from 13 operators were analyzed Drilling days with WBM and SBM were very close Key issues are wellbore instability while drilling the curve
section and hole cleaning problems while drilling the horizontal section
Failure mechanisms from shale-drilling fluid interaction were de-lamination, resulting in “coffee-ground”-like cuttings
Removing “coffee-ground” cuttings from drilling fluids was difficult and made drilling fluids re-use a challenge and increased the cost of drilling waste disposal
No clear progress over the years in drilling days, or the industry is still learning to improve
Summary and Conclusions
Every shale play is different Drilling data of over 1000 wells from key US shale plays have
been analyzed, particularly with respect to drilling fluids (OBM vs WBM)
Key drilling issues and solutions have been identified for each of the shale plays
The industry is making progress over the years – Learn from the US experience
Some operator performs significantly better than others – Learn from others and know which partners to work with
Cutting grinding, hole cleaning and lubricity are the common problems for long horizontal wells
The total drilling days or well costs for similar wells can vary significantly, indicating a large opportunity for improvement
Gracias