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Transcript of BTA Toolstpc-tools.com/downloads/TPCtools_BTAtools_2015-1.pdf · BTA tools – Complete range of...
Complete range of deep hole tooling
BTA Tools
ー INDEX ー
2
DRILLING METHOD P.4
DEEP HOLE DRILLING TOOLS P.5
THE CONNECTION OF DRILL HEAD AND TUBE P.7
VARIOUS HEAD OF INDEXABLE TYPE P.6
INDEXABLE DRILL HEAD
ID SINGLE START THREAD STYLE
OD 4 START THREAD STYLE
P.8
P.11
BORING BAR
OUTER SINGLE START THREAD
INNER FOUR START THREAD
P.14
P.15
BRAZED TOOLS FOR TUBE SEET P.17
SPECIAL TOOLS P.18
CUTTING CONDITIONS P.19
INSERT P.16
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BTA tools – Complete range of deep hole tooling
1. Solid Drill
2. Counterboring/Reaming
3. Trepanning
Drilling method
Used to obtain much better surface finish and expand pre-ma-chined hole. Also it is used to machine forged workpiece or when machine power is not enough to make a hole in one operation. Reference: The process of heat treatment,annealing and removing stress is often proceededbefore solid drill and counterboring.
Trepanning is principally used for machining large diamter hole when machine power is not enough to machine required size in one drilling operation. In this case a core is left in the center of hole. The core is often usedfor other purpose.
This way is the most common used. Drill machines on the solid material. As tolerance of diameter, straightness and surface finish are excellent-lent, the next process is very often unnecessary.
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Our BTA (Boring & Trepanning Association) system has been manufacturedby specialists who know high quality and engineering for over 20 years.
1. Interchangeable to current boring bar, SANDVIK, Botek and Iscar
2. Not only high quality engineering but also highly competitive on price
3. Quick delivery for any type of drill head
Our BTA drill head
Our drill head corresponds to both Single Tube System (STS) and Double Tube System (DTS) which are widely used.
Please note: Collet and sealing sleeve have a different size each drill diameter.
Deep Hole Drilling Tools
Single Tube Sysytem (STS) : Cutting fluid is supplied from the hole which is machined on the drill tube. Cutting chips are removed through inside of drill head.
Cutting fluid is supplied from space between inner tube and outer tube and cutting chips are removed from inside the drill head. Drill head is connected with outer tube which has 4 starts thread. The outer tube and inner tube are joined by connector with which a collet and sealing sleeve are assembled.
Double Tube System(DTS): This system is composed of drill head,outer tube,inner tube,collet and sealing sleeve.
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BTA tools – Complete range of deep hole tooling
COUNTERBORE HEAD
TREPANING HEAD
SOLID DRILL
SINGLE TUBE
SINGLESTART
THREAD
FOURSTART
THREAD
TUBE
DOUBLE
FOURSTART
THREAD
YSE * * . * - * * TOOL DIA - BORINGBAR DIA
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YSS * * . * - * * TOOL DIA - BORINGBAR DIA
YSW * * . * - * *- J TOOL DIA - BORINGBAR DIA
“SANDVIK STYLE”
YCE * * . * - * * TOOL DIA - BORINGBAR DIA
YCS * * . * - * * TOOL DIA - BORINGBAR DIA
TPS * * . * - * * TOOL DIA - BORINGBAR DIA
VARIOUS HEAD OF INDEXABLE TYPE
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The connection of drill head and tube
DOUBLE TUBE SYSTEM
DRILL HEAD OUTER TUBE INNER TUBE
SINGLE TUBE SYSTEM
DRILL HEADBORING BAROUTER SINGLE START THREAD
DRILL HEADBORING BARINNER FOUR START THREAD
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BTA tools – Complete range of deep hole tooling
INDEXABLE DRILL HEAD
ID SINGLE START Thread STYLE
Ordering Code: example tool diameter 58.43 Boring Bar BOS51 YSE 58.43-51
CIT07 COT07 CIT07 GP08-140 SGP06UPM-07 UPM-07 UPM-07 LS3S LS2.2STS2.5 TS2.5 TS2.5LS2.5 OLS2.5 LS2.5CIT07 COT07 CIT07 GP08-140 SGP06
UPM-07 UPM-07 UPM-07 LS3S LS2.2STS2.5 TS2.5 TS2.5LS2.5 OLS2.5 LS2.5CIT05 COT07 CIT07 GP08-140 SGP06
UPM-05 UPM-07 UPM-07 LS3S LS2.2STS2.5 TS2.5 TS2.5LS4 OLS2.5 LS2.5
CIT05 COT05 CIT07 GP08 SGP08UPM-05 UPM-05 UPM-07 LS3S LS3STS2.5 TS2.5 TS2.5LS4 OLS2.5 LS2.5
CIT05 COT04 CIT05 GP08 SGP08UPM-05 UPM-04 UPM-05 LS3S LS3STS2.5 TS2.5 TS2.5LS4 OLS3.5 LS2.5
CIT05 COT04 CIT05 GP08 SGP08UPM-05 UPM-04 UPM-05 LS3S LS3STS2.5 TS2.5 TS2.5LS4 OLS3.5 LS2.5
BOS28
(mm)
30.00-31.99
32.00-33.99
34.00-36.99
BOS26
BOS30
37.00-39.99
40.00-43.99
44.00-47.99
BOS33
BOS36
BOS39
BOS43(47.00~)
YSE* * . * - * * TOOL DIA - BORINGBAR DIA
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TOOL DIA CENTER OUTER INNERCARTRIDGE
INSERTINSERT SCREWLOCK SCREW
GUIDE PAD SUB GUIDE BORING BARTYPE TYPE
SCREW SCREW
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UPM-32 UPM-32 UPM-04 LS4S LS3STS3.5D TS3.5D TS2.5
LS5 OLS5 LS3.5CIT32 COT32 CIT32 GP10 SGP08
UPM-32 UPM-32 UPM-32 LS4S LS3STS3.5D TS3.5D TS3.5D
LS5 OLS5 LS5CIT32 COT32 CIT32 GP14 SGP10
UPM-32 UPM-32 UPM-32 LS5S LS3STS3.5D TS3.5D TS3.5D
LS5 OLS5 LS5CIT32 COT43 CIT32 GP14 SGP10
UPM-32 UPM-43 UPM-32 LS5S LS3STS3.5D TS4M TS3.5D
LS5 OLS6 LS5CIT43 COT32 CIT43 GP14 SGP10
UPM-43 UPM-32 UPM-43 LS5S LS3STS4M TS3.5D TS4MLS6 OLS5 LS6
CIT43 COT43 CIT43 GP14 SGP10 BOS68(~80.99)UPM-43 UPM-43 UPM-43 LS5S LS3STS4M TS4M TS4MLS6 OLS6 LS6 BOS82(91.00~)
BOS68(75.00~)
BOS62(~74.99)68.00-77.99
BOS5664.00-67.99
58.00-59.99
BOS51(57.00~)55.00-57.99
BOS75(81~90.99)78.00-91.99
BOS51
60.00-63.99BOS51(~60.99)
BOS56(61.00~)
CIT32 COT32 CIT04 GP10 SGP08BOS47(~56 99)
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CIT04 COT04 CIT04 GP10 SGP08UPM-04 UPM-04 UPM-04 LS4S LS3STS2.5 TS2.5 TS2.5LS3.5 OLS3.5 LS3.5CIT04 COT32 CIT04 GP10 SGP08
UPM-04 UPM-32 UPM-04 LS4S LS3STS2.5 TS3.5D TS2.5LS3.5 OLS5 LS3.5
52.00-54.99 BOS47
48.00-51.99 BOS43
(mm)
TOOL DIA CENTER OUTER INNERCARTRIDGE
INSERTINSERT SCREWLOCK SCREW
GUIDE PAD SUB GUIDE BORING BARTYPE TYPE
SCREW SCREW
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CIT32 COT32 CIT32 CIT32 CIT32 GP14 SGP10UPM-32 UPM-32 UPM-32 UPM-32 UPM-32 LS5S LS3STS3.5D TS3.5D TS3.5D TS3.5D TS3.5D
LS5 OLS5 LS5 LS5 LS5CIT32 COT32 CIT32 CIT32 CIT32 GP14 SGP10
UPM-32 UPM-32 UPM-32 UPM-32 UPM-32 LS5S LS3STS3.5D TS3.5D TS3.5D TS3.5D TS3.5D
LS5 OLS5 LS5 LS5 LS5CIT43 COT43 CIT32 CIT32 CIT32 GP18 SGP14
UPM-43 UPM-43 UPM-32 UPM-32 UPM-32 LS6S LS4STS4M TS4M TS3.5D TS3.5D TS3.5DLS6 OLS6 LS5 LS5 LS5
CIT43 COT43 CIT32 CIT32 CIT32 GP18 SGP14UPM-43 UPM-43 UPM-32 UPM-32 UPM-32 LS6S LS4STS4M TS4M TS3.5D TS3.5D TS3.5DLS6 OLS6 LS5 LS5 LS5
CIT43 COT43 CIT43 CIT43 CIT43 GP18 SGP14UPM-43 UPM-43 UPM-43 UPM-43 UPM-43 LS6S LS4STS4M TS4M TS4M TS4M TS4MLS6 OLS6 LS6 LS6 LS6
CIT43 COT43 CIT43 CIT43 CIT43 GP18 SGP14UPM-43 UPM-43 UPM-43 UPM-43 UPM-43 LS6S LS4STS4M TS4M TS4M TS4M TS4MLS6 OLS6 LS6 LS6 LS6
BOS106
Over 135dia : On request (7 cartidge)
123.00-134.99 BOS118
111.00-114.99 BOS106
115.00-122.99
97.00-98.99 BOS82
99.00-110.99 BOS94
(mm)
92.00-96.99 BOS82
D=135.0
INDEXABLE DRILL HEAD
ID SINGLE START Thread STYLE
Ordering Code: example tool diameter 58.43 Boring Bar BOS51 YSE 58.43-51
YSE* * . * - * * TOOL DIA - BORINGBAR DIA
TOOL DIA CENTER OUTER INNER INNER INNERCARTRIDGE
INSERTINSERT SCREWLOCK SCREW
GUIDE PAD SUB GUIDE BORING BARTYPE TYPE
SCREW SCREW
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11
INDEXABLE DRILL HEAD
OD 4 START Thread STYLE
Ordering Code: Example Tool Diameter 86.47 Boring Bar BIF17 YSS 86.47-17
In case of Ejector drill for Sandvik YS 86.47-17J
CIT07 COT07 CIT07 GP08-140 SGP06UPM-07 UPM-07 UPM-07 LS3S LS2.2STS2.5 TS2.5 TS2.5LS2.5 OLS2.5 LS2.5CIT07 COT07 CIT07 GP08-140 SGP06
UPM-07 UPM-07 UPM-07 LS3S LS2.2STS2.5 TS2.5 TS2.5LS2.5 OLS2.5 LS2.5CIT05 COT07 CIT07 GP08-140 SGP06
UPM-05 UPM-07 UPM-07 LS3S LS2.2STS2.5 TS2.5 TS2.5LS4 OLS2.5 LS2.5
CIT05 COT05 CIT07 GP08 SGP08UPM-05 UPM-05 UPM-07 LS3S LS3STS2.5 TS2.5 TS2.5LS4 OLS2.5 LS2.5
CIT05 COT04 CIT05 GP08 SGP08UPM-05 UPM-04 UPM-05 LS3S LS3STS2.5 TS2.5 TS2.5LS4 OLS3.5 LS2.5
CIT05 COT04 CIT05 GP08 SGP08UPM-05 UPM-04 UPM-05 LS3S LS3STS2.5 TS2.5 TS2.5LS4 OLS3.5 LS2.5
44.00-47.99BIF09(~47.00)
BIF10(47.01~)
37.00-39.99BIF07(~39.60)
BIF08(39.61~)
40.00-43.99BIF08(~43.00)
BIF09(43.01~)
32.00-33.99BIF05(~33.30)
BIF06(33.31~)
34.00-36.99BIF06(~36.20)
BIF07(36.21~)
30.00-31.99BIF04
BIF05(31.01~)
(mm)
YSW * * . * - * * (J ) TOOL DIA - BORINGBAR DIA
TOOL DIACENTER OUTER INNER
CARTRIDGE
INSERTINSERT SCREWLOCK SCREW
GUIDE PAD SUB GUIDE BORING BARTYPE TYPE
SCREW SCREW
YSS * * . * - * *
W W
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CIT32 COT32 CIT04 GP10 SGP08UPM-32 UPM-32 UPM-04 LS4S LS3STS3.5D TS3.5D TS2.5
LS5 OLS5 LS3.5CIT32 COT32 CIT32 GP10 SGP08
UPM-32 UPM-32 UPM-32 LS4S LS3STS3.5D TS3.5D TS3.5D
LS5 OLS5 LS5CIT32 COT32 CIT32 GP14 SGP10
UPM-32 UPM-32 UPM-32 LS5S LS3STS3.5D TS3.5D TS3.5D
LS5 OLS5 LS5CIT32 COT43 CIT32 GP14 SGP10 BIF13(~65.00)
UPM-32 UPM-43 UPM-32 LS5S LS3STS3.5D TS4M TS3.5D
LS5 OLS6 LS5 BIF15(67.00~)CIT43 COT32 CIT43 GP14 SGP10
UPM-43 UPM-32 UPM-43 LS5S LS3STS4M TS3.5D TS4MLS6 OLS5 LS6
CIT43 COT43 CIT43 GP14 SGP10 BIF16(~79.99)UPM-43 UPM-43 UPM-43 LS5S LS3STS4M TS4M TS4MLS6 OLS6 LS6 BIF18(87.00~)
78.00-91.99 BIF17(80~86.99)
64.00-67.99 BIF14(65~66.99)
68.00-77.99BIF15(~72.99)
BIF16(73.00~)
58.00-59.99 BIF12
60.00-63.99BIF12(~60.60)
BIF13(60.61~)
55.00-57.99BIF11(~56.20)
BIF12(56.21~)
CIT04 COT04 CIT04 GP10 SGP08UPM-04 UPM-04 UPM-04 LS4S LS3STS2.5 TS2.5 TS2.5LS3.5 OLS3.5 LS3.5CIT04 COT32 CIT04 GP10 SGP08
UPM-04 UPM-32 UPM-04 LS4S LS3STS2.5 TS3.5D TS2.5
48.00-51.99BIF10(~51.70)
BIF11(~51.99)
52.00-54.99 BIF11
LS3.5 OLS5 LS3.5
(mm)TOOL DIA CENTER OUTER INNER
CARTRIDGE
INSERTINSERT SCREWLOCK SCREW
GUIDE PAD SUB GUIDE BORING BARTYPE TYPE
SCREW SCREW
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GUIDE PAD SUB GUIDE BORING BARCENTER OUTER INNER INNER INNER TYPE TYPE
SCREW SCREW
CIT32 COT32 CIT32 CIT32 CIT32 GP14 SGP10UPM-32 UPM-32 UPM-32 UPM-32 UPM-32 LS5S LS3STS3.5D TS3.5D TS3.5D TS3.5D TS3.5D
LS5 OLS5 LS5 LS5 LS5CIT32 COT32 CIT32 CIT32 CIT32 GP14 SGP10
UPM-32 UPM-32 UPM-32 UPM-32 UPM-32 LS5S LS3STS3.5D TS3.5D TS3.5D TS3.5D TS3.5D
LS5 OLS5 LS5 LS5 LS5CIT43 COT43 CIT32 CIT32 CIT32 GP18 SGP14
UPM-43 UPM-43 UPM-32 UPM-32 UPM-32 LS6S LS4STS4M TS4M TS3.5D TS3.5D TS3.5DLS6 OLS6 LS5 LS5 LS5
CIT43 COT43 CIT32 CIT32 CIT32 GP18 SGP14UPM-43 UPM-43 UPM-32 UPM-32 UPM-32 LS6S LS4STS4M TS4M TS3.5D TS3.5D TS3.5DLS6 OLS6 LS5 LS5 LS5
CIT43 COT43 CIT43 CIT43 CIT43 GP18 SGP14UPM-43 UPM-43 UPM-43 UPM-43 UPM-43 LS6S LS4STS4M TS4M TS4M TS4M TS4MLS6 OLS6 LS6 LS6 LS6
CIT43 COT43 CIT43 CIT43 CIT43 GP18 SGP14UPM-43 UPM-43 UPM-43 UPM-43 UPM-43 LS6S LS4STS4M TS4M TS4M TS4M TS4MLS6 OLS6 LS6 LS6 LS6
BIF20
Over 135dia : On request (7 Cartridge)
BIF19(~111.99)
BIF20(112.0~)
BIF20(~123.99)
BIF21(124.0~)123.00-134.99
111.00-114.99
115.00-122.99
97.00-98.99 BIF18
99.00-110.99BIF18(~99.99)
BIF19(100.0~)
BIF18
TOOL DIA(mm)
CARTRIDGE
INSERTINSERT SCREWLOCK SCREW
92.00-96.99
D=135.0
INDEXABLE DRILL HEAD
OD 4 START Thread STYLE
Ordering Code: Example Tool Diameter 86.47 Boring Bar BIF17 YSS 86.47-17
In case of Ejector drill for Sandvik
YSW * * . * - * * (J ) TOOL DIA - BORINGBAR DIA
YSS * * . * - * *
YS 86.47-17J W W
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BTA tools – Complete range of deep hole tooling
14
Drill Range(mm) type Dimension(mm)LEAD
BORING BAR OUTER SINGLE START THREAD
寸法
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DETAIL X
LEAD
15
BORING BAR INNER FOUR START THREAD
Drill Range(mm) type Dimension(mm) 寸法
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16
INSERT (TiALN coated)
8
8.3
62
±0
.05
3.18 ±0.05
3.18 ±0.05
7
±0
.05
8
Insert TypeDimension Insert Screw(wrench) Corresponding Cartridge
UPM-07 7.0 3.18 0.4
UPM-05 8.362 3.18
COT-07 CIT-07
COT-05 CIT-05
Insert TypeDimension Insert Screw(wrench) Corresponding Cartridge
Insert TypeDimension Insert Screw(wrench) Corresponding Cartridge
Insert TypeDimension Insert Screw(wrench) Corresponding Cartridge
Insert TypeDimension Insert Screw(wrench) Corresponding Cartridge
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17
Drill Dia (mm)Dimensions
Part No.
BRAZED TOOLS 3 tip type
BRAZED TOOLS 1tip type
Boring Bar
Drill Dia (mm)Dimensions
Part No.Boring Bar
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BTA tools – Complete range of deep hole tooling
18
FULL-R DRILL HEAD
SPECIAL TOOLS
CORNER-R DRILL HEAD
DRILL HEAD X RESIN GUIDE
ADAPTOR X GUIDE
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19
CUTTING CONDITIONSINDEXABLE DRILL HEAD
(MATERIAL)(HARDNESS) (CUTTING CONDITION)
[ Non - alloy Carbon steel ]
C = 0.15
C = 0.35
C= 0.55
Hardened & Tempered
[ Alloy steel ]
Annealed
Hardened & Tempered
‐ # ‐
‐ # ‐
[ Stainless steel ]
Annealed,ferritic,martenstic
‐ # ‐ austentic
[Steel casting]
Non alloy
Low alloy
High alloy (stain , aust , cast)
[ Heat resistant alloy ]
Type A ; Nimonic 75 & othres
Type B ; Inconel 600 & others
Type C ; Inconel 750 & others
Type D ; Inconel 718 & others
Type E ; Inconel PK3 & others
[ Malleable Cast - Iron ]
Short chipping,ferritic
Long chipping,pearlitic
Low - tensile Grey cast-iron
High - tensile Grey & alloy c-iron
[ Nodular & cast - iron ]
Ferritic
Pearlitic
Chilled cast-iron
Electrolytic cooper
[ Bronze - brass alloy ]
Lead alloyed
Brass, Red brass
Phosphor - bronze
[ Aluminium alloy ]
Not Heat - Treatable
Heat - Treatable
[ Cast alminium alloy ]
Not Heat - Treatable
Heat - Treatable
[Titanium ]
Pure - Titanium & 6v 4al
[ manganese ]
Manganese 12 - 14%
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BTA tools – Complete range of deep hole tooling
BTA
Too
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