BSM Profile Automotive.pptx
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Transcript of BSM Profile Automotive.pptx
BSM AND ?????December 9th 2013BSM Company OverviewBSM Group, Global
Bluestar Mould Staff??????Managing Director, Owner
???????? Business Director
???????Engineering Director
1Bluestar ReviewFocus on the customer 1Company Overview 2Capabilities 3Future Planning 2Company Overview> Locations> Markets>Turnover>Organization and Management>Global NetworkBSM 20131 3Markets and TurnoverA Main Factory 20,000 in Baoan, Shenzhen (45 minute drive from Shekou to Baoan)
B Corporate Headquarters, Technology Building, Shekou, Shenzhen
C Hong Kong Airport (40 minute ferry ride to Shekou)
A
B
C4Markets and Turnover550 employees, With Engineers in America and Mexico
Revenue Split
Product Destination15% delivered to China30% delivered to Europe30% delivered to North America25% delivered to Japan /Australia /Others
Tooling 65% Molding 35% 5BSM Organization and Management
6Global Network, after sales service, Engineering, Sales After sales service center Technical and customer service officeOntario, CanadaNew York, USAArizona, USAAlagoas, BrazilGunma, Japan Shenzhen, ChinaSlavkov, CzechParis, France London, UK7 2Capabilities>Research and Development>Engineering and Analysis >Tooling>Molding>Secondary Operations>QualityR&D to Production 8Research and Development 19 R&D staff mainly engaged in auto components, body parts, internal and external products research, design and development.
Cooperate with Guangdong Mold Association and Automobile Research Institute in South China University of Technology.
200 square meters of laboratory space area, with various kinds of testing equipment for optics, materials, environment, mechanics, etc, which can meet different kinds of tests like product abrasion resistance, moisture resistance, cold resistance, wet & heat cycle, hardy impact, light aging resistance, high temperature aging resistance, materials tensile.
201212
9R&D to Product Development Structure All the economic activities revolve around R & D center as PDCA cycle.DevelopmentProductionInspectionDeliveryR & D Center10R&D InnovationsR&D of Microcellular Injection Technology Applied in Automotive Trim Products
Innovation: The application of Microcellular Injection Technology satisfied the requirements of auto parts impact resistance, high rigidity and free distortion. In addition, it adapts to the trend of Lightlizing automobile and broadened design approaches of new components & parts for new model.
It has become BSM proprietary technology and broadened design approaches for new products with more innovation. 11R&D Reverse Engineering
R&D of High Performance of Light Transmission Injection Technology Applied in Automotive Trim Products
Innovation:R&D of High Performance of Light Transmission Injection Technology satisfied the requirement of high optical conductivity on automotive components & parts. In addition, it adapts to trend of individuation in automobile industry and broadened design approaches of new components & parts for new model.
The comparison of part researched & made by BSM and the one made in Japan. (BSM made is better)It has become BSM proprietary technology and broadened design approaches for new products with more innovation. 12R&D Laboratory Equipment list
13Engineering and Analysis Technical Dept. has 8 senior engineers, who are specialized to do DFM and Moldflow. Technical Dept.Design Dept. has 40 design engineers, they use Pro Engineer, UG, SolidWork, AutoCAD and Master cam UG to design and program.Design Dept.Tooling Dept. has about 200 professional mold makers. We can produce 700~800 sets of molds per year, from 150mmX150mm to 2.5mX3.5M, up to 40T.Tooling Dept.We dotrial-production and keep the mouldrunningwell in the machine for around 6hours.Mold Trial TeamMold Checking Team has 10 Mold checking engineers. They check the manufacturing process and inspect the molds.
Mold Checking Team14Engineering and Analysis
DFM Report Tooling Manufacturing Process Trail Preproduction Report Mold Checklist
15Tool Making Capacity
CNC - 19 Machines Maximum machining capability 3.2 x 1.9m Mori Seiki CNC machine, 1500 x 600m, tolerance 0.003mm Mikron CNC machine, 710 x 400mm, tolerance 0.005mm Fanuc CNC machine, 500 x 400 x 200mm, tolerance 0.005mmEDM 15 Machines Sodick mirror EDM machine, tolerance 0.002mm Other EDM machinesWire-cut 9 Machines Makino Wire-cut machine , tolerance 0.005mm Charmilles Wire-cut machine , tolerance 0.005mm Sodick Wire-cut machine, tolerance 0.002mm Tolerance 0.002mm16Tool Making Suppliers SteelHot runnerTextureMold baseResinHydro-cylinderStandard parts
17ROUSH/FORD/CHRYSLER Dedicated Project Management
Current Programs include;BSM >> Roush >> (Interior trim) FordBSM >> Roush >> ChryslerBSM >> Roush >> (exterior) FordBSM >> Roush >> HondaBSM >> Roush >> WilberBSM >> Roush >> Summit Polymers
3 years of successful Partnership $2.6mm in sales
Dedicated Roush Project Management team
90 tools in 2013, commitment for 120 tools in 2014
2013 Euromold Partner to show strong China partner
Full time dedicated Roush Engineer on staff with dedicated office space in Corporate facility and factory
Daily transportation for engineers to & from the factory
China cell phone and IT support
BSM Engineering support in America for quick design approval and tooling trials.
Global Projects, Duplicate tooling design for China, America and Europe
18SKODA Dedicated Project Management
Wheel Cover
Middle Console
Middle Console Assembly
Middle Console Outer part
Middle Console Inner part
B Pillar
Bar19Delphi/BMW Dedicated Project Management
CAC tank
CAC Tank Inlet & Outlet
Central wheel
Central panel
Lateral L/R defrost cover
Instrument panel
Speaker
Glove box
Radiator Outlet
Radiator Inlet20TOYOTA Dedicated Project Management
Holder, Hood Stay
Rear Door Box Cover
Panel Sub Assy Instr Cluster Finisher
Garnish Sub Assy Instr Cluster Finisher Lower Centre
Quarter Panel MudguardControl Pillar Lower
Front Side Panel
Reclining Adjuster Release Handle
Door Console
Front Sear Hinge Lower
Cover Front FloorCup Holder
Front Seat Cushion Inner Shield
Grip Assy
Control Armrest Hinge
Rear Door Trim Lower
Front Seat Cushion Shield BaseSeat Track Bracket Inner Cover
Front Fender Mudguard
Instrument Panel Under Cover LH
Console Box Insert
Instrument Panel Under Cover RHFront Door Armrest Insert
Grill
Front Seat Cushion Edge Protector
21NIFCO/Honda/Nissan Dedicated Project Management
Base Fr Lic Plate
Spacer Rear Bumper Side
Cover Filler Pipe
Cor Up Beam R&L Fr Bumper
Bracket Fog
ECU Cover
Upper Duct L&R Front Bumper
Cover & Holder
Garn &. Grille
Front Bumper Side
Upper Duct Front Bumper
Cover Intake
Cover & Cap T Gate Bracket
Garn Rear
Garn Control
Garn Rear Corner
Garn Ctr Corner22Capacity Planning>>Capacity Planning to insure good workflow
>>Capacity Panning PO vs Capacity to identify potential bottlenecks >>Detailed workflow planning with alert systems 23Injection Molding Capabilities
35 injection machines with robot from 50T to 2000T Toshiba high speed injection machines from 100T to 350T Vertical injection molding machines Haitian injection machines
Trial run In-house tooling trials
High volume production ABS, PC, PC + ABS, POM, PMMA, PA, PPT, PE, PVC and other common materials and engineering plastics
24Injection Molding and logistics3 years partnership $2mm Tooling, $1mm Molding
Dedicated Pacific Insight Project Management team
110 tools in 2013, commitment for 140 tools in 2014
Rapid prototyping tooling and production tooling
MoldingWe produce all molded parts and ship to Mexico for final assembly
Transfer tooling from other Asian and Canadian molders
We manage all logistics to Mexico and have a warehouse inside of PI to manage materials
We have a dedicated BSM employee to manage quality and the warehouse in Mexico
BSM Engineering support in America, full time BSM engineer on staff at Pacific Insight in Detroit, USA.
Current Programs include;BSM >> Pacific Insight >> FordBSM >> Pacific Insight >> GMBSM >> Pacific Insight >> Caterpillar
25Secondary Operations & AssemblyUltrasonic welding Laser engravingElectro platingScreen printing Spray painting RoboticFully automatedUV cureAnti-staticPU paintAdvanced inspection4 automated production lines with robots built with reference to Toyota Thailand standards. 2 of 4 are under constant temperature and humidity control
Class 100,000 clean room
26Quality SystemsCertifications ISO9001:2008 since 2006 ISO14001:2004 since 2008 TS16949:2009 since 2010
BSM have the systems in place ensure traceability down to every process on a single part, component and material; from design to delivery.
27Quality Systems for Automotive
APQP P-FEMA APQP28 3Future Planning>New Factory>Larger tooling build capacity>More Automation>Advanced Capacity Planning
Future Developments 29New FactoryThe Bluestar Industrial City is being designed as a self sufficient industrial zone dedicated to the production of molds and injection molding with the intent of becoming the worlds premier location for tooling design, injection molding and cutting edge technology. Additional facilities will be build for subcontractors for the supply of components and services to support the tooling and molding industry.
Bluestar Industrial City Layout Large-scale Mould Factory (covered parts)Precision Mould FactoryOptical Mould FactoryMedium-Sized Mould FactoryAuto Parts Manufacturing Factory oneAuto Parts Manufacturing Factory twoOffice Equipment Parts Manufacturing FactoryBusiness CenterR&D and Training CenterTechnical School
30New Equipment and Automation
Automated Assembly to reduce cost and increase efficiency and quality.31Larger tooling up to 50TON
32Critical aspect of Technical Center33Flow chart with New FactoryTooling onlyCustomerTooling & molding CustomerSales/Project ManagmentTechnical CenterR&D CenterEngineering 3D/2DEngineering Machining Processes Measurment and Controls (PMC)Machining/AssemblyBSM Factory JFBSM Factory Newtryout and ApprovalMachining/Assemblytryout and ApprovalInspect and ship mold to customerTransfer to BSM Mold productionInspect and ship mold to customerTransfer to BSM Mold production34Other Customers of Bluestar
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Collaboration
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