Brochure M580.pdf

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  • 3Modicon M580The next generation controller for PlantStruxure architecture

  • 35 ways the Modicon M580 will revolutionize your process

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    Main menu

    Introducing Modicon M580

    Customer testimonials

    Built for truly open and efficient Ethernet networking

    The controller of choice for the PlantStruxure architecture

    Easy and flexible design that reduces your time-to-market

    Dedicated solutions for your specific application

    Migration strategies to protect your legacy investment

  • 1968Modicon 084: the first Programmable Logic Controller (PLC) is introduced and revolutionizes the automation industry by replacing hard-wired, electro-mechanical relays with solid-state circuitry and relay ladder logic.

    1996Modicon Premium: pioneers a new class of PLC, the Programmable Automation Controller (PAC), and delivers high performance for large applications.

    2003Modicon Quantum: the first controller with embedded web server capabilities, breaks new ground in network communications.

    2007Modicon M340: the first all-in-one PAC. simplifies configuration, and operation. Its innovative

    batteryless design supports remote, unmanned applications.

    2013Modicon M580: Schneider Electric introduces the worlds first ePAC, with Ethernet built right into its core.

    Modicon.Its a revolution. Every time.

    3

  • Want to minimize downtime?

    Need timely and informed decisions?

    Looking for tangible energy savings?The new Modicon M580 is more than just an improved PAC. It is the worlds first ePAC, with native Ethernet built right into its core. It sets a new standard for ease of use and reliability to help you run a process that is both flexible and secure.

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    Modicon M580, inspired by your need for efficiency

    MaintenanceEngineering

    Energy Operation Business Operation Asset Operation 3rd Party

    Supervision Supervision

    Remote site 1

    Process AutomationDCS

    Remote Monitoring and ControlTelemetry

    Area 1 Area 2 Area 3

    Engineering

    Remote site 3

    Resource AdvisorEnterprise

    Resource Planning

    CellularNetwork

    Control

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    truxure

    Web

    Services

    Line 1 Area 1

    Plant & InfrastructurePLC + SCADA

    Area 2 Area 3 Area 4

    Probus

    Radio Network

    Radio Cellular

    Cellular

    Remote site 2

  • The Modicon M580 ePAC embeds all the benefits of Ethernet right into the heart of your plant control architecture:

    Transparency

    Unique and single communication flow for data from top to bottom No routing configuration needed thanks to standard IP routing within all systems Data-bridging solutions such as for HART data Direct high speed communication between CPU and communication modules

    The worlds first ePAC. So much more than a PLC.

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    Open architecture with direct Ethernet connection on backplane

    Natively deterministic and synchronized with PAC tasks

    Full compliance based on ODVA and FDT/DTM for fieldbus masters

  • Integrated Ethernet infrastructure

    Easy cabling with third Ethernet port available on all Ethernet modules Embedded wi-fi communicationss Embedded fibre optic converter Embedded switches functions

    Openness

    Open to third party devices supporting Modbus TCP and Ethernet IP Backplane open for easy design of X80 expert modules Standard FDT/DTM combined with Ethernet simplifies management

    of third party devices

    The worlds first ePAC. So much more than a PLC.

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  • Performance:

    1Gbps Ethernet interface in CPU Backplane performance 100Mbps One dedicated microprocessor core for communication to minimize jitter Communication determinism thanks to enhanced Ethernet management Latest generation ARM (Advanced RISC Machines) dual-core processor

    Cybersecurity:

    Embedded security features in compliance with IEC62443 standards Achilles Level 2 certification Encrypted password access Strict supervision of firmware and software integrity

    Memory with error correction code

    The worlds first ePAC. So much more than a PLC.

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    Ethernet& Web

    Application

  • More flexibility in design

    Use Ethernet as an I/O network

    Flexibility in architecture design through copper, fibre, or wireless connections Simple daisy chain loop topology with no external switches (including fibre) Ring architecture provides additional network resilience

    Mix core control devices on Ethernet

    Flexible topology allows simple integration of core control devices Ability to mix remote I/O, distributed I/O, and other devices on the same Ethernet field

    network with complete software integration Transparent access to data through Ethernet backbone

    Easily connect to fieldbus and other networks

    Simple HMI integration via third port on remote I/O head Interface to other popular fieldbus and device networks,

    including AS-Interface, Modbus, Profibus, and HART

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    HMI

  • Perform live application updates without pausing the process

    Add or remove discrete and analogue I/O modules (not time stamped) Add new RIO drops Modify channel configuration parameters Reconfigure modules automatically on hotswap Apply changes to configuration on the fly (CCOTF)

    Access dynamic information via Ethernet

    Get information online via integrated web server access Perform simple remote and mobile diagnostics Manage SCADA screens via HMI

    Remotely access HMI screens

    More agility for your operations

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    SCADA

    SCADA

    HMIHMI

    HMI

    HMI

  • The Modicon M580 is the new recommended controller for PlantStruxure, Schneider Electrics collaborative and integrated automation architecture for industrial and infrastructure customers.

    PlantStruxure brings together our Telemetry, PLC/SCADA, and DCS offerings with complete life cycle services to help make your operations more efficient.

    From initial design to modernization, PlantStruxure transparently connects the control, operation, and enterprise levels of your business.

    PlantStruxure, your integrated and collaborative architecture

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    MaintenanceEngineering

    Energy Operation Business Operation Asset Operation 3rd Party

    Supervision Supervision

    Remote site 1

    Process AutomationDCS

    Remote Monitoring and ControlTelemetry

    Area 1 Area 2 Area 3

    Engineering

    Remote site 3

    Resource AdvisorEnterprise

    Resource Planning

    CellularNetwork

    Control

    Ope

    ratio

    nEn

    terpris

    e

    HartProbus

    EcoS

    truxure

    Web

    Services

    Line 1 Area 1

    Plant & InfrastructurePLC + SCADA

    Area 2 Area 3 Area 4

    Probus

    Radio Network

    Radio Cellular

    Cellular

    Remote site 2

  • Unity Pro software

    Unity Pro is a unique software platform that increases design productivity and performance of your Modicon M580, M340, Momentum, Premium, and Quantum applications.

    You can migrate your developed programming to Modicon M580 without rewriting your application.

    Unity Pro conversion tools provide a smooth transition from legacy PLCs to state-of-the-art PACs, using functions such as standardized objects, libraries, and structured versions of data, as well as predefined diagnostic parameters of common X80 I/O modules. Best of all, Unity Pro lets you maintain and update your installation without stopping production (CCOTF).

    OPC Factory Server software

    The OPC Factory Server software enables you to benefit from more openness and a simplified interface between your SCADA and PACs.

    Modicon M580, the controller of choice for PlantStruxure

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    Probus

    As-i

    Serial Modbus

    RIO

    eth

    ern

    et Modicon X80 I/OsModicon Premium I/Os

    Altivar Process Drives

    PM seriesPower meter

    Modicon STB I/O

    Supervision

    Maintenance /Engineering Unity Pro

    Struxu

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    Unity Pro StruxureWare SCADA Expert Vijeo Citect

    Device integration (ATV Process)

  • Native SCADA integration, for more process transparency

    The Modicon M580 integrates seamlessly with the best-in-class SCADA software, StruxureWare SCADA Expert Vijeo Citect. The result is a comprehensive solution that optimizes your process and reduces downtime.

    StruxureWare SCADA Expert Vijeo Citect provides operators with direct access to the Modicon M580 application without the need to use Unity Pro. This enables a quick and easy overviewof the status of the controller and linked devices, as well as more detailed information for in-depth troubleshooting. This close integration gives operators the ability to handle process disturbances efficiently and without delay.

    Using the new Modicon M580 and StruxureWare SCADA Expert Vijeo Citect together also means: Better response times and optimized configuration for high speed communication

    Online modification or configuration of the Modicon M580 all within the SCADA system Controller alarm viewer directly within the SCADA interface

    Visibility to all process data and field devices from SCADA level

    Modicon M580, the controller of choice for PlantStruxure

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    Probus

    As-i

    Serial Modbus

    RIO

    eth

    ern

    et Modicon X80 I/OsModicon Premium I/Os

    Altivar Process Drives

    PM seriesPower meter

    Modicon STB I/O

    Supervision

    Maintenance /Engineering Unity Pro

    Struxu

    reWare

    SCAD

    A Ex

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    Local

    backplan

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    Unity Pro StruxureWare SCADA Expert Vijeo Citect

    Device integration (ATV Process)

  • The combination of our new Modicon M580 and Altivar Process variable speed drives* results in a truly productive, efficient, and energy-aware process. The new energy measurement functions embedded in Altivar Process enable you to easily monitor the energy performance of your more demanding assets (motors, pumps, fans), helping to optimize the overall energy efficiency of your process.

    With dedicated object libraries, embedded commissioning tools, and predictive/preventive diagnostic features, the Modicon M580 simplifies your automation assets configuration and maintenance. At the same time, Altivar Process drives provide dual Ethernet daisy chain ports or high availability. Additionally, they integrate DTM for Unity Pro FDT container, enabling you to easily access your equipments data without developing a special user interface.

    Seamless integration of drives, for easy energy monitoring

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    Probus

    As-i

    Serial Modbus

    RIO

    eth

    ern

    et Modicon X80 I/OsModicon Premium I/Os

    Altivar Process Drives

    PM seriesPower meter

    Modicon STB I/O

    Supervision

    Maintenance /Engineering Unity Pro

    Struxu

    reWare

    SCAD

    A Ex

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    Local

    backplan

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    Unity Pro StruxureWare SCADA Expert Vijeo Citect

    Device integration (ATV Process)

    * Available in Q2 2014

  • Smart migration solutions

    Standardize on the Modicon family with common X80 modules

    Reduce training and maintenance costs

    Keep your existing Modicon Premium I/O and wiring

    Upgrade smoothly with migration paths for both hardware and software

    Adjust your process quickly to changing market demands with dedicated service ports and migration services

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    Protect your hardware investment

  • Best-in-class controller for your application

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  • 16

    Operational intelligence

    Reduced maintenance

    Time- to-market

    Reduced maintenance

    Time- to-market

    Time- to-market

    Operational intelligence

    Best-in-class controller for your applicationWater & WastewaterNetwork & pumping management

    Cost-effective remote solution

    HARTmodules

    Smooth migration

    Drive integration

    Investmentprotection

    Reduced maintenance

    Operational intelligence

    Time- to-market

    Remote Terminal Unit

    Hardened range

  • 17

    Best-in-class controller for your applicationFood & BeverageConfectionery

    Operational intelligence

    Reduced maintenance

    Time- to-market

    Reduced maintenance

    Time- to-market

    Time- to-market

    Operational intelligence

    Investmentprotection

    Reduced maintenance

    Operational intelligence

    Time- to-market

    Data storage

    Memory sizeAS-i +

    CANopen fieldbuses

    Embbeded weighing module

    Local HMI onservice port

    Change configuration

    on the fly

    Drive integration

    Reduced maintenance

    Operational intelligence

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    Reduced maintenance

    Investmentprotection

    Reduced maintenance

    Operational intelligence

    Time- to-market

    Investmentprotection

    Best-in-class controller for your applicationBest-in-class controller for your applicationMining, Minerals & MetalsCementMaterial handling

    Reduced maintenance

    Time- to-market

    Time- to-market

    Integrated fibre optics

    Ring topologyExtended temperature

    Profibusvia remote

    master

    Change configuration

    on the fly

    Scalable architecture

    Time- to-market

    Drive integration Operational

    intelligence

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    Investmentprotection

    Reduced maintenance

    Operational intelligence

    Time- to-market

    Best-in-class controller for your application

    Operational intelligence

    Time- to-market

    InvestmentprotectionCybersecurity

    Time- to-market

    Hydroelectric EnergyMedium size plant management

    Modbus in remote drops

    Deterministic remote I/O

    networkCybersecurity

    1 ms at source and system time

    stamping

    EMC robustness

    Wi-Fi diagnostic

    Drive integration

    Reduced maintenance

    Operational intelligence

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    * Safety in 2015, HSBY in 2016

    Best-in-class controller for your applicationOil & GasPipeline management*

    Investmentprotection

    Reduced maintenance

    Time- to-market

    Remote Terminal Unit

    Native daisy chain loop

    Extended temperature

    ATEX certified

    Mix remote and distributed equipment on same medium

    Time- to-market

    Drive integration

    Reduced maintenance

    Operational intelligence

    Investmentprotection

    Operational intelligence

    Time- to-market

  • 21

    Customer testimonials

    I think that Modicon M580 will revolutionize our IAS architectures (Integrated Automation System on ships). Barillec France

    Modicon M580 is really the best controller I have ever seen. BENTEC O&G Germany

    I am impressed and pleased with Schneider Electrics vision of the future. Columbia River Carbonates USA

    Modicon M580 is beyond my imagination with the incredible level of flexibility not only for the network architecture, but also the diagnostics and maintenance. FoShan DeXun Water Co., Ltd - China

  • 2013 Schneider Electric. All Rights Reserved. All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies. 998-1228459_GMA-GB

    Make the most of your energySMSchneider Electric Industries SAS

    Head Office35, rue Joseph Monier - CS30323F92505 Rueil-Malmaison CedexFRANCE

  • Appendix

  • 3

  • 3MaintenanceEngineering

    Energy Operation Business Operation Asset Operation 3rd Party

    Supervision Supervision

    Remote site 1

    Process AutomationDCS

    Remote Monitoring and ControlTelemetry

    Area 1 Area 2 Area 3

    Engineering

    Remote site 3

    Resource AdvisorEnterprise

    Resource Planning

    CellularNetwork

    Control

    Ope

    ratio

    nEn

    terpris

    e

    HartProbus

    EcoS

    truxure

    Web

    Services

    Line 1 Area 1

    Plant & InfrastructurePLC + SCADA

    Area 2 Area 3 Area 4

    Probus

    Radio Network

    Radio Cellular

    Cellular

    Remote site 2

  • 3

  • 3

  • 3

  • 3HMI

  • 3SCADA

  • 3SCADA

    HMIHMI

    HMI

    HMI

  • 3MaintenanceEngineering

    Energy Operation Business Operation Asset Operation 3rd Party

    Supervision Supervision

    Remote site 1

    Process AutomationDCS

    Remote Monitoring and ControlTelemetry

    Area 1 Area 2 Area 3

    Engineering

    Remote site 3

    Resource AdvisorEnterprise

    Resource Planning

    CellularNetwork

    Control

    Ope

    ratio

    nEn

    terpris

    e

    HartProbus

    EcoS

    truxure

    Web

    Services

    Line 1 Area 1

    Plant & InfrastructurePLC + SCADA

    Area 2 Area 3 Area 4

    Probus

    Radio Network

    Radio Cellular

    Cellular

    Remote site 2

  • 3Probus

    As-i

    Serial ModbusR

    IO e

    ther

    net Modicon X80 I/OsModicon

    Premium I/Os

    Altivar Process Drives

    PM seriesPower meter

    Modicon STB I/O

    Supervision

    Maintenance /Engineering Unity Pro

    Struxu

    reWare

    SCAD

    A Ex

    pert

    Local

    backplan

    esRe

    mote eq

    uipm

    ents

    (RIO sc

    an)

    Distributed

    equ

    ipmen

    ts(D

    IO sc

    an)

    Unity Pro StruxureWare SCADA Expert Vijeo Citect

    Device integration (ATV Process)

  • 3

  • 3Probus

    As-i

    Serial ModbusR

    IO e

    ther

    net Modicon X80 I/OsModicon

    Premium I/Os

    Altivar Process Drives

    PM seriesPower meter

    Modicon STB I/O

    Supervision

    Maintenance /Engineering Unity Pro

    Struxu

    reWare

    SCAD

    A Ex

    pert

    Local

    backplan

    esRe

    mote eq

    uipm

    ents

    (RIO sc

    an)

    Distributed

    equ

    ipmen

    ts(D

    IO sc

    an)

    Unity Pro StruxureWare SCADA Expert Vijeo Citect

    Device integration (ATV Process)

  • 3

  • 3Probus

    As-i

    Serial ModbusR

    IO e

    ther

    net Modicon X80 I/OsModicon

    Premium I/Os

    Altivar Process Drives

    PM seriesPower meter

    Modicon STB I/O

    Supervision

    Maintenance /Engineering Unity Pro

    Struxu

    reWare

    SCAD

    A Ex

    pert

    Local

    backplan

    esRe

    mote eq

    uipm

    ents

    (RIO sc

    an)

    Distributed

    equ

    ipmen

    ts(D

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    Unity Pro StruxureWare SCADA Expert Vijeo Citect

    Device integration (ATV Process)

  • 3

  • 3

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    page 2 next 2: page 2 last 2: page 2 next: page 2 previous: Button 1029: half circle fuchia 24: half circle green44: half circle green45: half circle orange 24: half circle green 24: green chapter 2: green 2 chapter 2: green 3 chapter 2: orange chapter 2: grey chapter 2: blue chapter 2: fuchia chapter 2: page 2 last 3: page 3 link1: p3 pop: page 3 next: page 3 previous: Button 109: half circle fuchia 3: half circle green5: half circle green4: half circle orange 3: half circle green 3: half circle grey 3: home 9: go to cover 2: page 2 last 4: page 4 link1: page 4 next: page 4 previous: page 4 link2: Button 1010: half circle fuchia 4: half circle green6: half circle green7: half circle orange 4: half circle green 4: half circle grey 4: page 4 pop: go to cover 3: home 10: page 2 last 5: page 5 next: page 5 pop: page 5 previous: page 5 link1: Button 1011: half circle fuchia 5: half circle green9: half circle orange 5: half circle green 5: half circle grey 5: home 11: half circle green8: go to cover 4: page 2 last 6: page 6 link1: page 6 next: page 6 previous: page 6 link2: Button 1012: half circle fuchia 6: half circle green11: half circle orange 6: half circle green 6: half circle grey 6: home 15: half circle green10: go to cover 5: page 2 last 7: page 7 link1: page 7 next: page 7 previous: Button 1013: half circle fuchia 7: half circle green13: half circle orange 7: half circle green 7: half circle grey 7: home 16: half circle green12: go to cover 6: page 2 last 8: page 8 pop 2: page 8 next: page 7 pop1: page 8 pop up3: page 8 previous: half circle blue: half circle fuchia 8: half circle green15: half circle orange 8: half circle green 8: half circle grey 8: home 17: half circle green14: go to cover 7: page 2 last 9: page 9 pop 2: page 9 next: page 9 pop 1: page 9 previous: Button 1015: half circle fuchia 9: half circle green17: half circle orange 9: half circle green 9: half circle grey 9: home 27: half circle green16: go to cover 8: page 2 last 10: page 10 link1: page 10 next: page 10 pop 1: page 10 previous: Button 1016: half circle fuchia 10: half circle green19: half circle orange 10: half circle green 10: half circle grey 10: home 28: half circle green18: go to cover 9: page 21 last 28: page 11 next: page 11 pop 1 : page 11 previous: page 11 link1: page 11 pop 2: Button 1017: half circle fuchia 11: half circle green21: half circle orange 11: half circle green 11: half circle grey 11: home 14: half circle green20: go to cover 10: page 21 last 29: page 12 next: page 12 pop 1: page 12 previous : page 12 pop 2 : Button 1018: half circle fuchia 12: half circle green23: half circle orange 12: half circle green 12: half circle grey 12: home 13: half circle green22: go to cover 11: page 21 last 30: page 13 next : page 13 pop 1: page 13 previous : page 13 pop 2: page 13 link1: Button 1019: half circle fuchia 13: half circle green25: half circle orange 13: half circle green 13: half circle grey 13: home 12: half circle green24: go to cover 12: page 21 last 31: page 14 next: page 14 pop 1: page 14 previous: page 12 link1:

    Button 1020: half circle fuchia 14: half circle green27: half circle orange 14: half circle green 14: half circle grey 14: home 26: half circle green26: go to cover 13: page 21 last 32: go to water wastewater: go to FB: go to MM M: go to Hydroelectric energy: go yo oil gas: page 15 next: page 15 previous: Button 1022: half circle fuchia 16: half circle green31: half circle orange 16: half circle green 16: half circle grey 16: home 25: half circle green28: go to cover 14: page 21 last 33: page 16 next 1: page 16 previous 1: Button 1028: half circle fuchia 22: half circle green43: half circle orange 22: half circle green 22: half circle grey 22: home 24: half circle green29: go to cover 15: page 21 last 34: page 17 next : page 17 previous: Button 1023: half circle fuchia 17: half circle green33: half circle orange 17: half circle green 17: half circle grey 17: home 23: half circle green30: go to cover 16: page 21 last 35: page 18 next: page 18 previous: Button 1024: half circle fuchia 18: half circle green35: half circle orange 18: half circle green 18: half circle grey 18: home 22: half circle green32: go to cover 17: page 21 last 36: page 19 next: page 19 previous: Button 1025: half circle fuchia 19: half circle green37: half circle orange 19: half circle green 19: half circle grey 19: home 21: half circle green34: go to cover 18: page 21 last 37: page 20 next: page 20 previous: Button 1026: half circle fuchia 20: half circle green39: half circle orange 20: half circle green 20: half circle grey 20: home 18: half circle green36: go to cover 19: page 21 last 38: page 21 link1: page 21 next : page 21 previous : Button 1027: half circle fuchia 21: half circle green41: half circle orange 21: half circle green 21: half circle grey 21: home 19: half circle green38: go to cover 20: page 21 last 39: last page-previous: go to cover:

    last page link1: home 20: Button 1030: half circle fuchia 23: half circle green42: half circle orange 23: half circle green 23: half circle grey 23: half circle green40: Button 126: Button 127: Button 162: Button 176: Button 7: Button 8: Button 166: Button 168: Button 169: Button 2: Button 3: Button 4: Button 5: Button 171: Button 6: Button 170: