Brochure Final Des Revised - Wenco
Transcript of Brochure Final Des Revised - Wenco
COMPANYCAPABILITY
DESIGN, ENGINEERING,MANUFACTURING AND SITE INSTALLATION
1 Ladner Street, O'Connor,Western Australia 6163
+61 08 9267 5500
+61 08 9267 5510
www.wenco.com.au
COMPANYOVERVIEW
About UsWenco is a privately owned West Australian engineering firm with 40 years experience in the Fiber Glass Piping, SMP andother Mechanical Services
In recent years, the company’s services have expanded to include Lump sum turnkey projects and are fast becoming known for its expertise as an EPCM contractor to the Oil & Gas,Mining and Public Infrastructure sectors.
The endless pursuit for excellence continues as Wenco aims at becoming a one stop service provider for all areas of industry.
years ofexperience40
1972 Company established byMario Peca, Managing Director
Expansion of company facilities,equipment and services to meet the Oil & Gas and Mining sectors.
1980INCORPORATEDWenco commenced design & manufacturing services of rolled& pressed steelwork for WAbased construction companies.
1989-1993EXPANSIONINVESTMENTMajor investment in new infrastructure including purpose-built facility inO’Connor WA. Core capability growth into Oil & Gas and Mining.
1995-2004INTERNATIONAL CERTIFICATION1995-2004Accredited by ISO 9002:1994 Started Onshore & Offshore division in Composite Piping System targeting Onshore , Offshore, FPSO, LNG, Refineries, Petrochemicals and Water Treatment Industry Authoriseddistributor of NOV FGS (Ameron/Bondstrand®) Products and services in Australia
2013First SMP Contracts from TR in Karratha for YARA Fertilisers.
2015Second SMP Contract from Watercorpfor Beenyup WTP Project.
2019Albemarle Kemerton UG Piping Project -HDPE Piping Supply and Installation for 20 KM (2"-12") Project
Chevron Wheatstone utility water GRE piping 6KM project (up to 6”)
Yara sea cooling water return header replacement GRP
2017ANVIL DISTRIBUTION Second SMP Contract from Watercorpfor Beenyup WTP Project.
COMPANYHISTORY
OURSPECIALISEDSERVICES
BONDSTRANDPRODUCTS ANDSERVICES
Piping Systems Structural Systems Composite PressureVessel(CPV) Systems
EngineeringServices
Subsea Solutions
Structural MechanicalPiping Services
Mechanical & Rotating Equipment
Fiber Glass -EPCM
Field supervision &Installation and CompositeRepair of Metallic andNon Metallic piping
Heavy engineering project Detail Engineering,CFD,Stress & Surge Analysis
Annual Maintenance contracts& Emergency Repair services
OURSERVICES
OURSPECIALISED SERVICES
BONDSTRANDPRODUCTSAND SERVICES
Piping system
Structural systems
Composite Pressurevessel (CPV) Systems
Engineering Services
Subsea solutions
Defence services
Installation of major equipment such as tanks, pumps, blowers, skit mounted equipment and pressure vessels as well as valves and instruments.
Supply, fabrication and installation of metallic and non-metallic pipework for aboveground and underground piping systems, including pipe supports.
Supply and Installation of Structural steel, Supports, Handrails (FRP and metallic), Gratings (FRP and metallic), RO Skids.
Civil works, design, trenching, excavation, backfilling.
STRUCTURAL MECHANICAL PIPING (SMP)SERVICES
DESIGN Selection of top of the line GRP piping products manufactured by NOV FGS, and ensured by our design team to be in compliance with your project specifications.
Piping stress and surge analysis
PRE FABRICATIONIn-house pipe spooling facility
In-house material handling facility.
Capability of setting up temporary workshops in project vicinity.
PROJECTMANAGEMENT
Wenco is experienced in test pack preparation, hydro testing, and commissioning.
Skilled personnel who can handle your specific project requirements.
COMMISSIONING& HANDLING
BLASTINGAND COATING
Ultra high-pressure water jetting and wet abrasive blasting.
In-house painting facility utilizing quality paint products.
Follow the Welding Procedure Specifications and proper quality control.
Competent welding inspectors to control the quality of welding.
INSTALLATION
Experienced Project Managers, Planners & Schedulers to closely plan, coordinate, execute, control, monitor, & close the projects.
Project scheduling tools such as Microsoft Project & Primavera to plan & control the project.
THE WENCOEXPERIENCE
OUR CLIENTS
OIL & GAS
EPCMContractors
Defence,Refinery, Fertiliser,Mining & Water
MAJORPROJECTS
Wenco was awarded the Design, Installation,Testing and Commissioning of the YARA SCWReturn Header Replacement Project
Wenco was awarded the Installation, testing andPre-Commissioning of 6KM of GRE UtilityWater Pipeline
Project Owner : YaraProject Name : SCW Return Header Replacement ProjectClient : YaraValue (AUD) : $4.3MYear : 2020
Wenco Scope:• Installation of 6KM of GRE Utility Water pipeline• 2”, 3”, 4”, 6” –PN 16 bar• Bonding test pressure -40 bar• Hydro test pressure –25 bar• Service water• Hydrotesting and pre-commissioning• Bonder’s certification as per manufacturer’s installation documentation and ISO-14692-4:2017 requirements• Installation of pipe fixings
• Design and Engineering works• Stress analysis of SCW GRE Piping• Supply, Pre-fabrication, Installation, Testing and Commissioning of NOV FGS GRVe Pipes and Fittings• SCW Return Header-20” to 48” GRVe Piping System
• Hydrostatic testing• Installation of In-line Valves & Bolt Torqueing.• Installation of all pipe fixings and pipe supports.• Project team of 40+ personnel• No LTI for 25,000 man hours
Wenco Scope:
YARA - SCW Return Header Replacement Project WHEATSTONE – UTILITY WATER PIPING
Project Owner : ChevronProject Name : GRE Utility Piping, WheatstoneClient : DownerValue (AUD) : $4.1MYear : 2019
LITHIUM – UG HDPE BURIED PIPING PLUTO –GRE PIPING PROJECT
Wenco was awarded the Installation, testing andPre-Commissioning of Underground Pipework.
Wenco was awarded the Installation,testing andPre-Commissioning of Pluto Above ground Pipework
Project Owner : AlbemarlezProject Name : Buried –UG HDE PipingClient : WoodValue (AUD) : $2.5MYear : 2019
Wenco Scope:• Supply of HDPE Pipes ( 75-315mm) 23 Km• Installation, testing and pre-Commissioning of the Above Ground HDPE Piping –Fire water, Service water and Gas Lines.
• Supply and Installation of Isolation Gate Valve (36 nos)• Installation of In-line valves & Bolt Torqueing.• Installation of all pipe fixings to pipe supports.• Pipe Laying, Testing and Pre-commissioning of UG Piping
Wenco Scope:• Installation of In-line valves & Bolt Torqueing.• Installation of all pipe fixings to pipe supports.• Installation, removal and reinstallation of specialty items an in-line instrumentation, including pressure safety valves and control valves, as required, after performing testing, flushing and Mechanical Completion activities.• Installation, testing and pre-Commissioning of the Above Ground GRE Piping -Potable water and Service Water• Pre-fabrication at WencoWorkshop at Perth and Site Installation.• Removal of existing SS Pipes exhibited which exhibited MIC (microbiological Induced Corrorsion) and replaced with GRE for Better design Life.
Project Owner : WoodsideProject Name : Pluto Potable WaterClient : WoodsideValue (AUD) : $1.6MYear : 2018
Wenco was awarded the Installation, testing andPre-Commissioning of YARA SCW RefurbishmentProject (NOV-FGS)
Wenco Scope:• Supply, Pre-fabrication, Installation, Testing, Civil Works and Pre-commissioning of NOV FGS GRE & GRVePipes and Fittings.• Sea Cooling water -6” to 72” Piping System• Fresh Cooling water -6” to 24” GRE Piping• Removal of Existing GRE & GRVePiping• Installation of In-line valves & Bolt Torqueing.• Installation of all pipe fixings to pipe supports.• Project team of 60 personnel.• Installation, removal and reinstallation of specialty items and in-line instrumentation, including pressure safety valves and control valves, as required, after performing testing, flushing and Mechanical Completion activities.
Project Owner : YaraProject Name : SCW Refurbishment ProjectClient : Clough-AMECValue (AUD) : $14MYear : 2018
Wenco was awarded the Installation, testing andPre-Commissioning of Wheatstone Undergroundand Aboveground Pipework
Wenco Scope:• Installation, testing and pre-Commissioning of the Laing O’Rourke scope of works for the Wheatstone project Underground and Aboveground, Piping Installation (in accordance with document Scope of Works 109 Piping)• Installation and Testing of Double containment Diesel Oil Pipes (Jacket) Carbon Steel DN 50(100) & 80(200)• Installation and Testing of Fire Water, Utility , Potable Water Lines HDPE ( 50,80 & 500• Installation of In-line valves & Bolt Torqueing.• Installation of all pipe fixings to pipe supports.• Installation, removal and reinstallation of specialty items and in-line instrumentation, including pressure safety valves and control valves, as required, after performing testing, flushing and Mechanical Completion activities.
Project Owner : Laing O'RourkeProject Name : WHEATSTONE A109 PIPING WORKSClient : BECHTELValue (AUD) : $ 5.6 MYear : 2017
YARA SCW Refurbishment Project (NOV-FGS) LAING O'ROURKE WHEATSTONE PIPING WORKS
Wencowas awarded the prestigious‘Structural Mechanical Piping Package’ (SMP)including Feedwater, Strainers, UF, RO Plant,Degasser , Recycled Water PS & Chemical Area
Wenco was awarded multiple worksincluding Waste Water Discharge Line,Fire Water Mist Line, Acid Line Replacement,Condensers blasting and painting ofboth CPP1 & CPP2
Project Owner : WATERCORPProject Name : Beenyup WTP UpgradeClient : KEP AllianceValue (AUD) : $ 14 MYear : 2015
Project Owner : WencoProject Name : CPP1, CPP2, Wastewater Discharge, Fire Water MistClient : Yara Pilbara AmmoniaValue (AUD) : $2.8 MYear : 2016
Wenco Scope:• Design, Supply and Install of GRE Pipes & Fittings• Design, Supply and Install of Chemical Injection Skid Systems• Design, Supply and Install of SS316 & SS304L Pipes & Fittings• QA/QC & NDT Inspection Works• Engineering design & Support• Blasting (Dry & Wet Abrasive)• Painting and Coating Works• Concrete Repair Works• Acid Line Skid Replacement with CPVC• Fabricate and Install Fire Water Mist Line SS• Fabricate and Install Wastewater Discharge Line (WWD)• Supply and Install CS, UPVC, SS, HDPE, CS Pipes and Fittings.
• Gaskets, Fasteners, Painting, Anchor bolts, Grouting & Chemical Injections.• Installation of Mechanical Equipment & Structures –Pumps & Valves.• Supply & Install compressed air tubing from compressed air headers to actuated and control valves or solenoid valves.• Install Major pipe supports around the pumps, strainers, and platforms.• Supply and install all equipment, valve and instrument tags as per project specification.• Installation of RO & UF Membranes.• Complete Pressure test, Flush and clean out all pipelines and structures.
Wenco Scope:
BEENYUP WTP UPGRADE YARA PILBARA AMMONIA PLANT
Construction of an ammonium nitrate productionfacility in Karratha in Western Australia. Wenco was appointed to supply a team to manage theinstallation of above ground metallic andnon-metallic piping works.
Provision of ship mounted plants for supply of potable and processed water to crewengaged in the recovery of liquefied natural gas (LNG) and hydrocarbons from Ichthysfield in the Timor sea.Wenco was appointed to supply, fabricate and install GRE piping spools
Project Owner : Yara Pilbara Pty LtdProject Name : Tan Burrup ProjectClient : TechnicasReunidasValue (AUD) : $10 MYear : 2015
Project Owner : INPEXProject Name : Ichthys LNG ProjectClient : OsmofloValue (AUD) : $4.6 MYear : 2017
TAN BURRUP PROJECTAbove ground Pipe Works
ICHTHYS LNG PROJECTO�shore Desalination Plant
Wenco Scope:• Onsite piping fabrication• Onsite installation works• Support installation• Valve and equipment installation• Total package including onsite spooling, installation and quality documents• Quality supervision and engineering resources• 6 km of piping installed• Delivery of NDT, hydrostatic testing and painting
• Hydro testing• Project crew of 50• Engineering QC• Supervision support
Wenco Scope:• Supply of GRE piping and fittings
• Workshop prefabrication of GRE piping spools
• Site installation of the GRE piping spools on skid mounted plant
• Project crew of 20
• Engineering QC
• Supervision support
• Total package includingworkshop spooling, installation and quality documents
• Quality supervision and engineering resources
• Delivery of hydrostatic testing
Wenco was awarded the prestigious ‘Asset Integrityservices in BHP NKW-Amsul Structures
Installation of GRE supply& Installation of KWRP Phase Stage 2. Wenco was appointedto supply,fabricate and install above ground GRE and GRVE and to install GRP pipes.
Project Owner : BHPProject Name : Upgrade of AMSULClient : BHP BillitonValue (AUD) : $ 2 MYear : 2016
Project Owner : BPProject Name : BP Kwinana Refinery Supply & InstallationClient : BPValue (AUD) : $2.3 MYear : 2016
Wenco Scope:• Installation of above ground GRE, GRP and GRVE drain lines• E�uent water transfer• Cooling water withproject crew of 15• Engineering QC• Supervision support• Total package including onsite spooling,• Installation and quality documents• Provision of Quality supervision and engineering resources• Hydrostatic testinga
Wenco Scope:• Structural Mechanical Integrity services –Corroded Beams, Cyclones, Supports, Column should be repaired / replaced using Blasting & Coating systems.• Structural Design Supports.• Wet Abrasive, Water Jetting, High pressure & Ultra high-pressure Blasting services –100% fully owned equipment.• Coating –In house painting which has a single coat system and superior international paint system approved with Petronas, SHELL & BHP.• Design, Manufacturing, NDT Testing and installation of Temporary supports in workshop.
BP KWINANA REFINERY PTYLTDBHP Nickel WestNickel Refinery
Before After
PLUTO LNG PLANTConstruction of an LNG plant in Karratha to processgas from Pluto gas field located in the Carnarvon Basin about 190 kmnorth west of Karratha, WesternAustralia. Wencowas appointedto supply, fabricate and install above ground and below ground GRE pipes.
Wenco Scope:• Installation of below ground GRE firewater mains, oily water, drains, sewerage lines, and potable water
• Installation of above ground GRE firewater lines on the LNG load out jetty, e�uent discharge lines within the e�uent treatment plant
• Project crew of 40
• Engineering QC
• Supervision support
• Total package including onsite spooling, installation and quality documents
• Quality supervision and engineering resources
• Delivery of hydrostatic testing
Project Owner : WoodsideProject Name : Pluto LNG Plant ProjectClient : BGC, AGC, Leighton, DecmilValue (AUD) : $ 8 MYear : 2009
Wenco Scope:• Installation of above ground and GRVE brine lines
• Installation of sea water supplylines, hot acidic slurry lines and cooling tower
• Project crew of 20
• Engineering QC
• Supervision support
Project Owner : BHP BillitonProject Name : Ravensthorpe Nickel ProjectClient : RCR, WCCValue (AUD) : $ 7 MYear : 2007
• Total package including onsite spooling, installation and quality documents
• Quality supervision and engineering resources
• Hydrostatic testing
Construction of a hydrometallurgical processingplant located 550 km southeast of Perth, WesternAustralia.Wencowas appointedto supply, fabricateand install above ground GRE and GRVE pipes.
RAVENSTHORPE NICKEL PROJECT
• Pressure vessels
• Galvanizing Baths
• Heat Exchangers
• Piles
• Shoes & Nodes
• Torispherical &Semi Ellipsoidal Heads
• Pressed Knuckles & Complex Curves
• LPG Spheres &Hemispheres
• O�shore Monopods /Jackets
Project Owner : BHPProject Name : Upgrade of AMSULClient : BHP BillitonValue (AUD) : $ 2 MYear : 2016
RUBBER LINING & CONVEYORS DIVISIONHEAVY ENGINEERING DIVISION
• Encompasses vessel manufacture, heavy plate work fabrication, dished ends and knuckle manufacture, section and plate rolling & pressing,heat treatment and specialised equipment hire.
• Wenco Heavy Engineering strives to maintain industry leadership in the supply of products and services of the highest quality.
• Pulley Lagging
• Sheet Lining Rubber
• Rubber Adhesives and Primers
• Conveyor Tooling
• Uncured rubber calendar sheets
• Ceramic wear pads
• Conveyor maintenance tooling
• Fabric conveyor belt
• Dedicated service to optimiseequipment performance and longevity for sophisticated conveyor belt systems and other highly specialised rubber lining applications.
• Wenco RLC Mining has rich experience in the material handling engineering, maintenance and service, operating as maintenance partners in over 20 sites around the world.
Project Owner : BHPProject Name : Upgrade of AMSULClient : BHP BillitonValue (AUD) : $ 2 MYear : 2016
• Spring Hangers• Angular motion supports• Constant supports• Snubbers• Vibration control & sway brace• Sway strut assembly• Low temperature pipe support• Technical and field services
• Wenco is an authorisedAustralian distributor of Anvil® engineering pipe supports
• Market leader in manufacturing of quality and reliable products
• Products are manufactured in the USA, backed by local Australian service personnel
ANVIL® EPS (ENGINEERED PIPE SUPPORTS)AUSTRALIAN DISTRIBUTORS