Brochure e

8
lightweight biaxial strength long span time saving no beams sustainable …cost effective Lightweight Solutions in Concrete flexible layouts it’s in the air ®

description

Light weight RC slab system

Transcript of Brochure e

lightweightbiaxial strengthlong spantime savingno beamssustainable

…cost effective

Lightweight Solutions in Concrete

flexible layouts

it’s in the air

®

The Idea:How does a bird fly?

An essential feature to being able to fly is in the struc-ture of its bones. Bird’s bones have evolved to a high-ly efficient structure. A hard shell and struts formedby multiple cavities, appropriately located give thebone a stability equivalent to solid bones. The resultis efficient structure that has less mass and requiresfewer resources to lift. It’s in the air. A bird flies.

Design principles:Remove the non working dead load, maintain biaxialstrength. In concrete, realise a hard shell with strutsthrough the use of appropriately located cavities for-med by hollow spheres.

– it’s in the air

The company group Cobiax Technologies, with Headquarters in Zug, Switzerland and it’s European subsidiaries, formerly known as BubbleDeck, foundedin 1997 has become the specialist of lightweight biaxial flat slabs in reinforced concrete.The latest development, the cobiax lightweight flat slab, (patent pending) with its modular and flexible features, improves application of the techno- logyand also economy.

Add value to your building and your construction process by using cobiax lightweight flat slab instead of traditional concrete solid slab and other light-weight slabs. Introducing the technology early in the design process yields the most benefits.

Cobiax flat slabBetween upper and lower reinforcement rebar cageswith hollow plastic spheres of recycled polyethylenedisplace concrete that has no structural benefit. Theresult is a floor that weighs up to 35% less than anequivalent solid floor. This can lead to substantialsavings in weight and materials on the building as awhole. When integrated into the whole structuralframe solution Cobiax delivers many benefits andsaves money.

Yields

Added value

Benefits

Substantially improvedlifecycle costs and ecology

Economy EcologyFlexible layouts

Open plan,wide spans without

beams

Up to 50% weightreduction, savingsin materials and

transport, reduction in CO2 emissions

A biaxial designassures

all benefitsof a solid slab

Timesaving

Increasedusage and easychange of use

Value chain of CobiaxBreak into a new dimension of structural options. You can realise a multitude of improvements to buildingconcepts and sustainability.

®

Biaxial

Longer Span – no beams

Weight savings - fewer supportshigh earthquake resistance

Retrofit, change of use

Reduction in construction time

Cobiax

Additional space

Designed with beams

Additional level of car park, 1,150 m2

– performance

Your benefit - the optimum use of cobiax Big5

Larger grids, half the columns, no beams or joists

Actual benefit in % savings when compared to solid flat slab

Concrete in floors 32 %

20 %

20 %

40 %

100 %

35 %

Floor reinforcing steel

Concrete in foundation

Columns

Beams and Joists

Deck construction time

Passiro · Meran, BD Italy

Frankfort · Niederrad, BD Germany

Frankfort · Niederrad, BD Germany

Big5

®

Bridging long spans without beams, carrying large load with slimcolumns because of cobiax system.

– performanceChange of use - Only possible through considerable weight reduction

Cobiax Big5 optimises 34’000 m2 slab surface

Red: ExistingBlue: New Build

Steigerwald · Gerolzhofen, BD Germany

Sandbanks · Poole/Dorset, BD UK

Travel Europe · Stans, BD Austria

Mainova · Frankfort, Germany

®

ROOFTERRACE

Cobiax can be adapted to any layout. Thearrangement of the spheres and the size andshape of the panel are determined by theproject requirements. Cobiax can be usedwith other building techniques such as posttensioning and composite structures.Concrete grade and bulk density can be spe-cified to suit the project requirements.

Interfaces and installation details are similarto traditional concrete details.

– options

In modular, flexible production options

Cage Modulecobiax CBCM

Linked Cage Modulecobiax CBLM

Semi-Precastcobiax CBSP

Precast Elementcobiax CBPE

Post tensioning Installation guide

The delivery options can suit the construction requirements.

The cage module and linked cage modul are suitable for in situ applications with traditional formwork as well as for delivery to indu-strial production facilities. The semi-precast and precast modules are for delivery to site where the benefits of speed of constructionand economy of equipment requiremensts can be realised.

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0.5

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0.2

0.1

Load

s [k

N/m

2 ]

Spans [m] with the same slab thickness

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

cobiax versus solid flat slab

Conc

rete

qua

ntity

[m3 /m

2 ]

Spans [m] with the same imposed load and concrete volume

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

d = deck thicknessdia. = sphere diameter

A d 23.0 cm / dia. 18.0 cm

B d 40.0 cm / dia. 31.5 cm

C d 58.0 cm / dia. 45.0 cm

d = deck thicknessdia.= sphere diameter

d 58.0 cm / dia. 45.0 cm

d 52.0 cm / dia. 40.5 cm

d 45.0 cm / dia. 36.0 cm

d 40.0 cm / dia. 31.5 cm

d 34.0 cm / dia. 27.0 cm

d 28.0 cm / dia. 22.5 cm

d 23.0 cm / dia. 18.0 cm

C

B

A

®

Detached house

Apartment Building

Multi-storey car park

Retail / Industrial

Administration / School / Museum

Hospital / Hotel

Office and high-rise building

Tunnel building

Tamp

ing

Foun

datio

n

Conc

rete a

nd S

teel

Load

-beari

ng w

alls

Cons

tructi

on ti

me

Usag

e

Flexib

ility o

f lay

out

Altern

ative

use

Remo

val

Instal

lation

Beam

s

Colum

ns

Shori

ng p

rops

Fire s

afety

Faça

de su

rface

Earth

quak

e res

istan

ce

Therm

al ma

ss

Sphe

res in

recy

cled

HDPE

CO2

reduc

tion

by sa

ving

on co

ncret

e

Redu

ction

of t

ransp

ort

Energ

y sav

ing

Cobiax is ideally suited for initial use but also offers flexibility for reuseLong span flat deck layouts provide design flexibility for initial use as well as flexibility for change to suit futu-re use. By comparison solid deck is restricted by too much deflection. Till now longer spans could only be achie-ved with post tensioning or the use of beams. This has been associated with high design and construction costs.The cobiax lightweight flat slab is a less expensive alternative to achieve deflection criteria in long span appli-cations. Cobiax also permits more flexibility for the use of the building both in the horizontal as well as thevertical.

Type of building Economic savings potential Environmental aspects

Space

Made-to measure

Rent · Sales PriceSpace is an

irreplaceable resource!

The resource effectiveness leads to R.I.O. Innovation Award 2003Cobiax reduces cost but at the same time makes a major contribution to the environment in concrete whereit’s most important. Cement manufacture is the largest single producer of CO2 emissions worldwide. Cementmanufacture is responsible for around 7% of CO2 emission. Current goals for sustainable development and reduction of CO2 can be effectively met by using cobiax.

The overall evaluation of buildings with cobiax flat slabs leads to decisive yield for the owner.

– economic and sustainable®

Performance of the Cobiax Group:

• Frame Contractors for cobiax lightweight concrete slabs- Added value consulting for owners, architects, engineers and construction companies- Design and detailing of the deck structure- Just-in-time delivery of cobiax modules

• Technology consulting and sales of cobiax range

• International marketing services and licensing business

• Quality management System cobiax QLL 06/2004

• Lightweight flat slab technology development

Most benefit is realised when the cobi-ax technology is incorporated in thedesign at an early stage. Cobiax assistsdesigners to achieve greatest return onthe use of the product.

With this assistance engineers can inde-pendently calculate the floor stress ana-lysis incorporating the advantages ofusing cobiax technology. Cobiax is asolutions driven product. Cobiax canassist the client throughout the projectprocess to achieve superior buildingsusing the most up to date constructiontechniques.

Cobiax – Your partner…

– flat slab technology®

cobiax – your partner

HEADQUARTERS:Switzerland & Cobiax Technologies AG

International Postfach 140Oberallmendstrasse 20ACH-6301 Zug

Phone +41 41 767 00 00Fax +41 41 767 00 09

[email protected]

United Kingdom Cobiax Technologies LtdStudio 4The Cooperage91 Brick LaneGB-London E1 6QL

Phone +44 20 7877 8575Fax +44 20 7375 2759

[email protected]

Germany Cobiax Technologies GmbHHeidelberger Strasse 6-8D-64283 Darmstadt

Phone +49 6151 918 16 00Fax +49 6151 918 16 22

[email protected]

Austria Cobiax Technologies GmbHRotenturmstrasse 27/5A-1010 Wien

Phone +43 1 533 75 82Fax +43 1 533 26 03

[email protected]

Italy Cobiax Technologies s.r.l.Via Julius Durst 6/BI-39042 Bressanone

Phone +39 0472 83 04 04Fax +39 0472 20 74 26

[email protected]

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04 C

obiax

®Tra

de M

ark is

regis

tered

and p

atent

pend

ing. A

ll righ

ts res

erved

.

®

®

flexible layouts

it’s in the air