Brochure 939

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RHEINZINK -PROFILE TECHNIQUE FOR FACADES

FLAT-LOCK TILES DESIGN AND APPLICATION

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2007 RHEINZINK GmbH & Co. KG. All rights reserverd.No part of this book may be reproduced in any form withouth written permission of the copyright owner.

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Foreword

This installation manual RHEINZINKSystem Techniques for Flat- lock Tile Fa-ades is based on practical experi-ence and our current status of know-ledge in research and development.

The manual describes a general appli-cation of RHEINZINK tiles for faadecladding worldwide. It is the basis forproper planning and application tech-nology in standard cases. However, therecould be instances, in which this type

of cladding can only be used in a rest -ricted manner or not at all. The detaildrawings in the manual describe thestandard details of the systems.

In consideration of the current status ofstructural engineering and definite de-velopment trends, this manual providesa guideline for the designer as well asfor the company executing the work.The planner must take into account theimpact of the system application, thelocal and climatic conditions and thedemands in terms of structural physics

on the respective building. Using theseguidelines does not preclude indepen-dent thinking and responsibility. We re-serve the right to undertake changes,which result from further developmentof the systems.

Should you have any questions with re-spect to these systems, please contactour Department of Application Enginee-ring. We welcome any suggestions youmay have with respect to our products.

Datteln, January 2006

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DESIGN AND APPLICATION, FLAT-LOCK TILES

2. PROFILE GROUPS Page

2 RHEINZINK-Profile group GR 8 Flat-lock tile 10

2.1 Profile geometry 102.1.1 Flat- lock tile,

vertical installation 112.1.2 Flat-lock tile, horizontal installation 11

2.2 Tile Layout 122.2.1 Staggered Joint Layout 12

2.3 Thermal expansion 13

2.4 Substructures 14

2.5 Installation and buildingtolerances 15

2.6 Detail design 16

2.7 Details 172.7.1 General instructions 172.7.2 Pictogram 17

2.8 Planning grid 18

2.9 Faade design Examples of applications 20

2.10 Design, horizontal application 22

GENERAL Page

International Service CentresApplication Engineering

Consulting 40

RHEINZINK-Reference projects 41

1. RHEINZINK Page MATERIAL

1.1 Alloy and quality 6

1.2 Material properties 6

1.3 RHEINZINK-prewea- theredproblue-grey, pre- weatheredprographite-grey

and bright-rolled 7

1.4 Storage and transportation 7

1.5 Surfaces 71.6 Structural physics 7

1.7 Windproofing 8

1.8 Weather protection 8

1.9 Moisture 8

1.10 Thermal economy 81.10.1 Thermal insulation 81.10.2 Summer thermal insulation 81.10.3 Thermal bridges 8

1.11 Fire protection 9

1.12 Rear-ventilation 91.12.1 Air intake and exhaust

openings 9

1.13 Soundproofing 9

1.14 Processing 9

1.15 Other applicable standardsand guidelines 9

TABLE OF CONTENTS

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RHEINZINK THE MATERIAL

1. Werkstoff RHEINZINK

1.1 Alloy and quality

According to DIN EN 988, RHEINZINKmaterial is titanium zinc. RHEINZINK-alloy consists of electrolytic high-gradefine zinc with a purity of 99.995 %, con-forming to DIN EN 1179. The alloy hasexact percentages of copper and titani-um.RHEINZINK-products are certified ac-cording to DIN EN ISO 9001:2000 and

are subject to voluntary testing by TVRheinland Group (the relevant local in-spection and monitoring body) accor-ding to the stringent requirements of theQuality Zinc Criteria Catalogue (avail-able upon request).

Ecological relevanceRHEINZINKis a natural material, whichmeets todays strict ecological require-ments in many areas. Environmental pro-tection is evident in the production, trans-portation and installation of this material.State-of-the art facilities, well thought-

out logistics and favourable processingproperties attest to this.Environmentally conscious handling isdocumented through the adoption ofISO 14001, the Environmental Manage-ment System, tested and certified by theTV Rheinland Group.Other significant aspects of the overallecological assessment of zinc are: Natural material Low energy requirement Durability An established cycle for valuable

resources High percentage of recycling

Other significant properties of zinc are: Vital trace element Extensive resources

RHEINZINKhas been certified as anenvironmentally sound building productaccording to ISO 14025 Type 3 byAUB (the Association for Environmen-tally sound Building Products). The en-vironmental product declaration includesthe entire life cycle of RHEINZINKproducts, from raw material extractionto production and use phase, right upto the end-of-life stage and recycling.An integral part of the environmentalproduct declaration is a life cycle as-sessment (LCA) according to ISO 14040(certificate available upon request).

RHEINZINKprovides protectionagainst electromagnetic radiationThere is a very controversial discussionin the public domain surrounding elec-tromagnetic radiation; within this con-text, the International Society for Electro-Smog Research ( IGEF e.V.) has analyzedand determined the protective proper-ties of RHEINZINK. The result: morethan 99 % of electromagnetic radiationare screened off by RHEINZINK.Biological tests on humans confirm thisand indicate a harmonizing effect on

heart, circulation and nervous system,especially when grounded, and a re-laxing effect on the whole body.

1.2 Material properties

Density (spec. weight) 7,2 g/cm3 Melting point 418 C Recrystallization temperature

> 300 C Coefficient of thermal expansion

(longitudinal):

2,2 mm/m x 100 K Coefficient of thermal expansion

(transversal): 1,7 mm/m x 100 K Modulus of elasticity 80000 N/mm2 Magnetic properties: non- magnetic Combustibility: non- combustible

Mechanical properties(longitudinal)

RHEINZINKbright rolled,RHEINZINKpreweathered probluegrey: Yield strength (Rp 0,2): > 110 N/mm Tensile strength (Rm): > 150 N/mm Total elongation (A 50): 40 % Vickers hardness (HV 3): 40

RHEINZINKpreweathered prographite grey: Yield strength (Rp 0,2): 130 N/mm

Tensile strength (Rm): 170 N/mm Total elongation (A 50): 60 % Vickers hardness (HV 3): 45

Material thickness Weight (kg/m2)(mm)

0.70 5.04 0.80 5.76 1.00 7.20

RHEINZINK-Weight according to ma-terial thickness in kg/m2 (numbers have

been rounded)

* recognized environmental symbol for building products put out by the Environmental Agency

*

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1.3 RHEINZINK-preweatheredpro

blue-grey, preweatheredpro

graphite-grey and bright-rolled:

Many years ago, RHEINZINK deve-loped the preweathered problue-greyfinish and, as of 2003, the prewea-thered pro graphite-grey finish, to beused specifically for faades, where afinished look of the RHEINZINK-sur-face is required when the product isdelivered.By using a process, which is uniqueworldwide, it is possible to change the

surface so that it looks very much like anaturally weathered surface both incolour and in structure without im-pairing the process capability nor thenatural formation of the protective layer.Insofar as possible, preweathering thematerial reduces the appearance of sur-face reflections, which are typical forthin sheet metal (the appearance of oilcanning).In 1988, a large-scale production facilitywas put into operation, in which coilsof up to 1000 mm wide (blue-grey andbright-rolled) or 700 mm (graphite-grey)

are cleaned and scoured (followed bythe pickling of the surface).This process results in an even colour,which, however, cannot be comparedto RAL-colour.By undergoing a new organic surfacetreatment, this material, which is 100 %recyclable, is protected, for the mostpart, from processing traces such asfingerprints. It also provides better pro-tection during storage and transpor-tation.

Recommendation:

Oil-free cloth gloves should be usedduring processing and handling.

Generally speaking, in order to elimi-nate the possibility of visual disparities,material should be ordered from thesame batch for a specific project.Surface disparities are purely visualand, as a rule, disappear bit by bit asthe patina forms.

In order to protect the surface duringtransportation, storage and installationas well as from negative influencesduring construction, the faade systemsare provided with a thin strippable film.This is a one-sided protective adhesivefilm, which should be removed at theend of each working day, immediatelyfollowing installation.

1.4 Storage and transportation

Always store and transport RHEINZINK-

products in a dry, well-ventilated area.

Storage and transportation of tiles(schematic)

Note:For optimum storage on the constructionsite, please ask construction manage-ment for a dry, well-ventilated space oruse containers.Do not place cover sheets directly onthe material.

1.5 Surfaces

RHEINZINK-faades do not requirecleaning and maintenance. As a resultof natural weathering, the faade willget slightly darker with time.

1.6 Structural physics

Weather protection Moisture regulation Thermal economy Rear ventilation

Sound proofing/fire protectionThe rear-ventilated faade is a multi-layered system, which, when designedproperly, guarantees permanent func-tional capability.By functional capability, we mean thatall requirements pertaining to structuralphysics are met. This is described in detailbelow.

By separating the rain screen faadefrom the thermal insulation and suppor-ting structure, the building is protected

from the weather.

The supporting outer walls and theinsulation remain dry and thus fullyfunctional. Even when driving rain pene-trates open joints, it is quickly dried outas a result of the air circulation in theventilation space.

The bracket-mounted rear-ventilated fa-ade protects the components fromsevere temperature influence. Heat lossin the winter and too much heat gainin the summer are prevented.

Thermal bridges can be reduced consi-derably.


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In the case of rounded parapets anddormer girders, the substructure andthermal insulation should be protectedfrom penetrating moisture with a suitablelayer.

1.7 Windproofing

This does not apply to the rear-venti-lated faade, as this component itselfcannot be windproof.The building must be windproof beforethe rear-ventilated faade is installed.

A solid brick or concrete wall will ensurethat the building is windproof. Pene-trations (e.g. windows, ventilation pipes,etc.) must be sealed from the buildingcomponent to the supporting structure.In the case of a skeleton construction,the wall surface must also be sealed.If the building envelope is improperlysealed (wind suction, wind pressure),there is a high degree of ventilation/energy loss, which, along with drafts,creates unpleasant room temperature.Dew or condensation can be expectedon the leeward side of the building.

Air circulation in the room should beprovided through air conditioning orby opening the windows.

1.8 Weather protection

Rear-ventilated faade cladding protectsthe supporting structure, the water-proo-fed thermal faade insulation, and thesubstructure, from the weather.Bracket-mounted rear-ventilated faadesprovide a high degree of protection fromdriving rain.Because of the physical structure, it isimpossible for the rain or capillary watertransfer to reach the insulating layers.Furthermore, moisture can always bedrawn out through the ventilation space.

This allows the insulating layers to dryout quickly, without impeding thermalinsulation.

1.9 Moisture

Rear-ventilated faade cladding pro-vides protection from driving rain andmoisture. Moisture penetration as a resultof diffusion does not occur in the rear-ventilated faade.When the supporting structure is wind-proof, the diffusion current density is

too small to cause the dew point tem-perature to drop.

1.10 Thermal economy

In order to understand the thermal eco-nomy of the rear-ventilated faade, wemust first consider the various heat flowrates, as well as the air exchange be-tween the rear-ventilation space andthe outside air, separately, in terms ofstructural physics.

1.10.1 Thermal insulationIn the winter, heat flow from the insideto the outside is referred to as a heattransfer co -efficient (U-value).The smaller the value, the smaller thequantity of heat escaping to the outside.The U-value is determined by the heatconductivity of the thermal insulationand insulation thickness.The high-grade thermal insulation is acontribution to environmental protec-tion and pays for itself in a relativelyshort period of time through low heat-ing costs.

1.10.2 Summer thermal insulationSummer thermal insulation should pro-vide comfort: The amount of heat flowingfrom the outside to the inside shouldremain as small as possible. Proper ther-mal insulation, as well as a certainmass in the construction itself, will helpto achieve this objective.The advantage of a bracket-mounted,rear-ventilated faade, is that a largeportion of the heat which streams ontothe cladding is diverted through con-vective air exchange.

1.10.3 Thermal bridgesThermal bridges are elements of the buil-ding envelope, that have high thermalconductivity (have high U-values) andare continuous from the warm side tothe cold side of the thermal insulation.Apart from general design-dependentthermal bridges of a building, e.g. pro-truding balconies, the installation of thesubstructure must be taken into accountin the case of a rear-ventilated faade.Thermal bridges can be reduced signifi-cantly by installing an insulating strip

between the supporting structure andthe substructure (Thermostopp).Proper installation of the insulation re-duces the formation of thermal brid-ges.

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1.11 Fire protection

Metal faades with a metal substructureand appropriate fasteners meet thehighest requirements for non-combusti-bility (Building Material Class A1, DIN4102). In the case of bracket-mounted,rear-ventilated faades, it may be nece-ssary to install firestops.

1.12 Rear-ventilation

The free ventilation cavity between the

faade cladding and the layer behindit must be at least 20 mm. Building tole-rances and the slant of a building mustbe taken into account. In some places,this rear-ventilation space may be re-duced locally up to 5 mm e.g. bymeans of the substructure or the un-evenness of the walls.

1.12.1 Air intake and exhaust openingsThe rear-ventilation space requires airintake and exhaust openings. Theseopenings must be designed so thattheir functionality is guaranteed for the

lifetime of the building. Their functionali-ty may not be hindered through dirt orother external influences. The openingsare located at the lowest and highestpoint of the faade cladding, as wellas in windowsill and window lintelareas, and penetrations. In the case ofhigher, multi-storey buildings, additionalair intake and exhaust openings shouldbe provided (e.g. at each floor).

1.13 Soundproofing

To prove that a faade design is sound-proof, the entire wall structure, as wellas each building component (windows,etc.) must be defined. The use of properstatic fasteners will prevent any potentialnoise development as a result of thecladding.

1.14 Processing

Bending radii

Zinc and its alloys are anisotropic,which means they have different pro-perties parallel and across to the rollingdirection.

The mechanical effects of this aniso-tropy is reduced to such a degree with

RHEINZINK through the alloys andthe rolling process, that RHEINZINK,independent of the direction of rolling,can be folded at 180 without cracking.When processing in order to manu-facture a cold-rolled or pressed profile,it is recommended that the minimumradii be complied with (see Table).

1.15 Other applicable standards andguidelines

All trades must adhere to applicable

DIN EN-/DIN-standards.Guidelines for the design of metal roofs/outer wall cladding and sheet metalwork. Government regulations, buildingcodes.


Material thickness Bending radius Ri Min.0.70 mm 1.23 mm0.80 mm 1.40 mm1.00 mm 1.75 mm

Recommended bending radii (inner radius) for RHEINZINK

Ri

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PROFILE GEOMETRY

2. RHEINZINK-Profile group GR 8 Flat-lock tile

Using the RHEINZINK-Flat-lock tile, thedesigner has almost endless options instructuring the design of his building.The Flat-lock tile can be installed verti-cally, horizontally and diagonally. Evencomplex building shapes with convexand concave designs can be realized.Standard tile widths of 333 600 mmare available. Baywidths of > 600 mmmust be discussed and coordinated withRHEINZINKs Department of Applica-

tion Engineering.

2.1 Profile geometry

Material thicknesss = 0.70 mm/0.80 mm/1.00 mmFace width = baywidth

Standard sizes Weightin mm 1.00 mm

333 x 600 mm ~9.90 kg/m2 400 x 800 mm ~8.54 kg/m2

500 x 1000 mm ~8.90 kg/m2 600 x 1200 mm ~8.62 kg/m2

All sizes in between can be produced.

Application for outside areas Faades Soffits Parapets Roofs

Application for inside areas Walls Ceilings

FastenersFlat-lock tiles are screwed/riveted indi-rectly to the substructure using RHEIN-ZINK- tile clips.This type of indicect fixing allows forlinear expansion of tiles up to 3000 mm.

TolerancesLength and width: +3 mm

Installation tips Direction of installation from bottom

to top from right to left from left to right The protective film must be removed

immediately following installation

Only tested and approved fastenersand clips may be used, e.g. RHEIN-ZINK- tile clips.

Flat-lock tiles are manufactured witha plus-tolerance of 3.00 mm largerthan ordered.

View with system profile

View of Flat-lock tile

System profile

Bay length

Baywid

th

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PROFILE GEOMETRY

2.1.1 RHEINZINK-Flat-lock tile, vertical installation

2.1.2 RHEINZINK-Flat-lock tile, horizontal installation

Weber State University, USA RHEINZINK -Flat-lock tile, GR 8,vertical installatiion 1/4 staggered

Apartment building, Coburg, Germany RHEINZINK -Flat-lock tile, GR 8,horizontal installation 1/3 staggered

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JOINT FORMATION

2.2 Tile Layout

2.2.1 Staggered Joint layout

2.2.1.1 General vertical or horizontal installationThe design possibilities are virtuallyendless. It is up to the designer whetherto use 1/2 staggered, a random struc-ture or a 1/3 or 1/4 staggered.Another variation is the formation of across-joint. The cross-joint is a visuallycalm, statically balanced design.The random structure is borrowed from

nature. It is an extremely vibrant de-sign visually, which integrates theadaptor tiles discreetly into the overalldesign. Because of the flexibility of thediverse baywidths, it is ideally suitedfor the grid system in renovations.A diagonally staggered installation hasa dynamic, vibrant and exciting energy.

View of vertical installation View of horizontal installation

1/3 staggered1/2 staggered

Cross-joint1/4 staggered

Diagonal staggeredRandom structure

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THERMAL EXPANSION

2.3 Thermal expansion

As a rule, Flat-lock tiles are fastenedindirectly to the substructure using cer-tified RHEINZINK- tile clips or continu-ous cleats. The general waviness typicalof thin sheet metal is determined bymaterial thickness and the source ma-terial selected. 1.00 mm thick RHEIN-ZINK-material is less wavy than 0.7 mmor 0.8 mm thick titanium zinc. It is stan-dard to use sheet material for RHEIN-ZINK-Flat-lock tile production. This inturn, results in a less wavy appearance.

Indirect fastening allows for unimpededexpansion of the tiles.Possible tile sizes 800 x 3000 mm,

1.00 mm material thickness 500 x 4000 mm,

1.00 mm material thickness

Direct fastening of tiles

Indirect fastening of tiles

Continuous cleats are used in edges and corners to accommodatepotential high wind suction loads.

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SUBSTRUCTURES

2.4 Substructures

Sketches 1a, 1b:Wooden substructure

Advantages: Tiles can be fastened at all points of the substructure Full-surface suppor t provides pro-

tection from impactDisadvantages: The cost of installing thick insulation

material is very high The cost and timing involved to adjust

positive and negative tolerances onthe supporting structure is high Only B2-designs are possible (Fire-

proof Classification B2, DIN 4102)

Sketches 2a, 2b:Metal substructure

Advantages: Fireproof design of A1-faades is

possible (Fireproof Classification A1,DIN 4102)

The cost of installing thick insulation

material is reasonable Tolerances in the supporting structure

can be adjusted easilyDisadvantages: Increased cost of installation

Sketches 3a, 3b:Combined substructure of wood/metal

Advantages: The cost of installing thick insulation

materials (> 120 mm) is reasonable Full-surface suppor t provides pro-

tection from impact Tiles can be fastened at all points of

the substructureDisadvantages: Fireload because of the wood con-

tent the faade construction

Sketch 1a Sketch 1b

Sketch 2a Sketch 2b

Sketch 3a Sketch 3b

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INSTALLATION SEQUENCES

2.5 Installation sequences

Direction of installation (DI)Start at the left and at the rightFlat-lock tiles are installed from thebottom to the top. The direction of in-stallation from right to left or from leftto right - is determined by the appea-rance desired. Building tolerances canonly be balanced slightly using indivi-dual Flat-lock tiles. Tolerance equaliza-tion by using adaptor tiles should notexceed 15 mm of the overall height, inorder not to impede the aesthetics.

The overall length should be propor-tional to the overall height.

DI

DI

DI

DI

Installation from various starting points Continuous installation

A

A

Inside corner

The inside corner profile allowsinstallation to be done to the leftand to the right using two different in-stallation teams.

Inside corner using adaptor tiles

When this type of installation is used,a continuous horizontal visual orien-tation is accentuated.

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DETAIL DESIGN

2.6 Detail design

The design and quality of details deter-mines the appearance of the faade.Details such as building corners, win-dow reveals, roof edges, bases, as wellas connections and terminations canbe transformed with special tiles orbuilding profiles. It is an indication ofa good overall design, if the compo-nents are well-coordinated.Three fundamental design variationsare indicative of this.

Width of building profile or sectionThe spectrum ranges from sharp-edgedprofiles to profiles that are several centi-meters wide. Exact planning makes itpossible to design all of the connectionand structural profiles the same, or, tovary these proportionately, as desired.

Projection of profilesDepending on the detail design, pro-files either protrude from the faadesurface or are flush with it. The overviewclarifies the principle of flush connec-tions:

Window lintel Installation of RHEINZINK-Flat-lock tile on full-surface woodensheathing. Lintel and reveal profilesform a frame with a face of ca.60 mm. The lintel profile is partiallyperforated and comes with a dripedge.

Windowsill The frame width of the lintel and

reveal panels is determined by theface of the windowsill. In this case,the substructure is designed as Fire-proof Classification A1 (DIN 4102).

Outside corner The outside corner profile corres-

ponds directly with the windowconnection profiles. Due to theflush design, the visual affect isvery conservative.

Outside corner/wood-metal-substructure

Window lintel/Wood-metal-substructure

Window reveal/Metal-substructure

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DETAILS

2.7 Details

2.7.1 General instructionsThird party TradesContracting third party trades for thefaade cladding connections is nece-ssary and unavoidable in most cases,to ensure impermeability. Because ofthe warranty obligations on the part ofthe craftsman, sub-contracting connec-tions and fasteners to third party trades(e.g. windows), must always be appro-ved by the project manager of thetrade in question.

Wall constructionLayered construction is commensuratewith a rear-ventilated metal faade. Asolid brick or concrete wall serves asthe supporting structure. Of course, itcan also be substituted with a columnor steel support structure.

Substructuresee Chapter 2.4

Load effectThe surface loads (wind suction/wind

pressure), which affect the faade andthe distance of the fasteners associatedtherewith, should be taken from thecurrent Sheet Metal and Roofing Code.We would be happy to advise you onthe system loads of RHEINZINK-Tilesfor individual cases.

Installation instructionsDetailed discussion pertaining to instal-lation sequences has been left out de-liberately, because in practical terms,these are heavily influenced by thesupporting trades such as window andsteel construction, etc.Installation sequences should be deter-mined separately for each project,taking into account the interfaces andinstallation sequence for each project.Noteworthy deviations are pointed outfor different details.

Drip edgesThe requirements as set out by stand-ards and regulations must be taken intoaccount for detail design, for example,drip edges over stucco faades (soilingas a result of atmospheric deposits).

Diagonal installationRHEINZINK-Flat-lock tiles can also beused in a diagonal faade segmenta-tion.In most instances, the technical designof the structure, in this case, corres-ponds to that of horizontal installation.

2.7.2 Pictogram

Horizontal sections (see Page 22)H1: Outside cornerH2: Inside cornerH3: Window revealH4: Joint/lengthwise expansion

separation

Vertical section (see Page 23)V1: BaseV2: WindowsillV3: Window lintelV4: Roof edge

VariationsIn some cases, variations are shownfor the same detail (e.g. window lintelwith/without sun shade). These aremarked and explained with additionaltexts or drawings.

ApplicabilityThe details and designs outlined hereare suggestions, which were carriedout on various projects. The detail sug-gestions must always be coordinatedresponsibly, taking into account the

applicable standards and stipulations,as well as the designers intentions forthe project.

Building height Overlap Distance to drip edge

8 m 50 mm 20 mm

> 8 m 20 m 80 mm 20 mm

> 20 m 100 mm 20 mm

Distance and overlap dimensions for flashings(e.g. windowsills, wall copings, verge profiles, etc.)

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PLANNING GRID

2.8 Planning grid

The grid principle in faadeconstructionA metal faade consists of components,which have been industrially manufac-tured with high degree of productionprecision.These components determine the aesthe-tics through precise horizontal and ver-tical segmentation.Penetrations and terminations, whichare not coordinated with the axial seg-mentation are obtrusive.

The following instructions serve toprovide for proper planning of faadesegmentation:

PrinciplesGenerally speaking, a distinction mustbe made between new buildings andrenovations when discussing grid diffi-culties.

In the case of new buildings, thefaade grid can be matched to thedesign; penetrations such as windows,chimney pipes, etc. are always an-

cillary to the grid.

However, when it comes to renovations,the penetrations (e.g. windows) are im-movable, so that the grid must be coor-dinated with the penetrations. Aestheti-cally speaking, a random structure isbest suited for this.The following principles apply to griddeviations: One should start or end with

a whole module (x or y) at thetransitions

Dimensional discrepancies of

maximum 15 mm (deviations frommodule x or y on two-dimensionalprofiles) are not noticeable.

Dimensional tolerances (dimensio-nal change of x or y) which cannotbe corrected, must be compensatedin the windowsill or roof edge area.

Adaptations or displacements ofgrid heights (height coordinates)can only be carried out in the roofedge and/or base area.

Module YY corresponds to the smallest unit of thefaade segmentation, which repeatsitself, e.g. the baywidth. Grid moduleY determines the precise location ofpenetrations and transitions. In the caseof Flat-lock tiles, dimension y can beproduced with bay widths of 333 mmto 800 mm, depending on the project.Dimensions > 600 mm must be dis-cussed and agreed upon with RHEIN-ZINKs Department of Application Tech-nology.The baywidth (y) is determined by the

face or surface view of the tile fromdrip edge to drip edge.

Dimension XAll of the segments marked with an xare a whole multiple of the selectedmodule y and, as a rule, correspond tothe baywidth of a tile.

y

y

x

Random structure, horizontal installation

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Position Z4: Roof edge

Grid for new buildings,respectively renovationsIf the height coordinates of the roof edgedo not fit into the grid selected, thefollowing corrective measures may beselected: Change the roof edge profile/slope Lower or raise the parapet or the roof

edge frame.As a rule, both of these possibilities onlyexist if the flat roof is being renovatedat the same time.

Changing module X or Y

Position Z3: Window lintel

Position Z2: WindowsillGrid planning for new buildings Determine recess of building shell Establish window frame profiles Establish location of window Establish profile geometry of

window connections Develop design details within the

grid

Grid planning for renovation projects Establish window frame profile,

new/old

Establish location of window, new/old Establish the profile geometry of

window connections Establish design details within the

grid

If the location of the window or detaildoes not fit into the grid, the followingcorrective measures may be selected: Change the profile geometry of

the window lintel profile or thewindowsill

Adapt to the height of the window

Change the slope of the windowsill Change the X or Y module

Position Z1: Base

Grid planning for new buildings,respectively renovations Define potential deviations toward

the top or the bottom Establish the profile geometry of the

base detail

If the location of the base does not fitinto the grid, the following corrective

measures may be selected: Move the faade connection

toward the top or the bottom Change the profile geometry of the

base profile Lower or raise the base brickwork,

if it has been planned for or if italready exists

PLANUNGSRASTER

y

y

y

y

z3

z2

y

y

y

y

z1

z4

x

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FACADE DESIGN

2.9 Examples of applications

RHEINZINK-Square tileDiagonal installation with pre-roundedwindow profiles

RHEINZINK-Flat-lock tile

Horizontal installation, 1/2 staggered,flush window profile, profile width >60 mm; baywidth and bay length ofFlat-lock tile coordinated with overalldesign.

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FASSADENGESTALTUNG

RHEINZINK-Flat-lock tileVertical installation, random structure,window surround and outside corner -very conservative visually.

RHEINZINK-Flat-lock tileHorizontal installation, window profilesand outside corner matched to fit theface width.

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Wooden substructure Wood-metal- substructure

Metal substructure


DESIGNOVERVIEW OF HORIZONTAL APPLICATION

H1.2 H1.3H1.1

Detail H2: Inside corner

2.10 Flat-lock tile design,Horizontal section

2.10.1 Detail H1: Outside cornerPage 24

2.10.2 Detail H2: Inside cornerPage 26

2.10.3 Detail H3: Window revealPage 28

2.10.4 Detail H4: Connections/Terminations

Page 30

H2.2 H2.3H2.1

Detail H3: Window reveal

H3.2 H3.3H3.1

Detail H4: Connections/Terminations

H4.2 H4.3H4.1

Detail H1: Outside corner

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23

Wooden substructure Wood-metal- substructure

Metal substructure


DESIGNOVERVIEW OF HORIZONTAL APPLICATION

2.10 Flat-lock tile design,Vertical section

2.10.5 Detail V1: BasePage 32

2.10.6 Detail V2: WindowsillPage 34

2.10.7 Detail V3: Window lintelPage 36

2.10.8 Detail V4: Roof edgePage 38

V1.2 V1.3V1.1

Detail V2: Windowsill

V2.2 V2.3V2.1

Detail V3: Window lintel

V3.2 V3.3V3.1

Detail V4: Roof edge

V4.2 V4.3V4.1

Detail V1: Base

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24


DESIGN HORIZONTAL APPLICATIONDETAIL H1, OUTSIDE CORNER

H1.2

H1.1

RH EINZINKGmbH + Co. K G,2005

DI

DI

DI

DI

8 8c16

18

20a

23

25

30

88c16

1820b

23

25

30

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25


DESIGN HORIZONTAL APPLICATIONDETAIL H1, OUTSIDE CORNER

H1.3

CE

DI

CE

88c8a

18

20c

23

25

30

2.10.1 Detail H1: Outside corner

8 RHEINZINK-Flat-lock Tile, GR 8 nStandard tile a Adapter tile c RHEINZINK-Tile clip

16 RHEINZINK- Building profile nOuter corner profile18 Support profile nMade of aluminium20 Substructure a Wooden sheathing on batten b Wooden sheathing on batten

and bracket system with Thermo-stopp*

c Bracket system with Thermo-stopp* and coated steel trape-zoidal profile

23 Supporting structure25 Thermal insulation

30 Ventilation space nHeight of ventilation space

20 mmDI Direction of installationCE Controlled expansion

of substructure

*Manufacturers guidelines must becomplied with

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26


DESIGN HORIZONTAL APPLICATIONDETAIL H2, INSIDE CORNER

H2.2

H2.1

DI

DI

DI

DI

8

8c

16

18

20a

25

23

30

8

8c

16

18 20b

25

23

30

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27


DESIGN HORIZONTAL APPLICATIONDETAIL H2, INSIDE CORNER

H2.3

DI

CE

CE

8

8c

8a

18

20c23

25

30

2.10.2 Detail H2: Inside corner

8 RHEINZINK-Flat-lock Tile, GR 8 nStandard tile a RHEINZINK-Adapter tile c RHEINZINK-Tile clip

16 RHEINZINK- Building profile nInside corner profile18 Support profile nMade of aluminium20 Substructure a Wooden sheathing on batten b Wooden sheathing on batten



23 Supporting structure25 Thermal insulation

30 Ventilation space nHeight of ventilation space


of substructure


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28


DESIGN HORIZONTAL APPLICATIONDETAIL H3, WINDOW REAVEAL

H3.2

H3.1

DI

DI88c

16a

16e

1820a

2324

25

30

88c

16a

16d

1820b

2324

25

30

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29


DESIGN HORIZONTAL APPLICATIONDETAIL H3, WINDOW REAVEAL

H3.3

DI

CE

88c

16a

16d

18

20c

2324

25

30

2.10.3 Detail H3: Window reveal

8 RHEINZINK-Flat-lock Tile, GR 8 nStandard tile c RHEINZINK-Tile clip16 RHEINZINK- Building profile

a Jamb profile d Plug-in pocket with visiblemounting leg and sealing strip

e Plug-in pocket with non-visiblemounting leg and sealing strip

18 Support profile nMade of aluminium20 Substructure a Wooden sheathing on batten b Wooden sheathing on batten


c Bracket system with Thermo-stopp* and coated steel trape-

zoidal profile23 Supporting structure24 Wind proofing25 Thermal insulation30 Ventilation space nHeight of ventilation space


of substructure


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30


DESIGN HORIZONTAL APPLICATIONDETAIL H4, CONNECTIONS AND TERMINATIONS

H4.2

H4.1

DI

DI8 8c

20a

23

25

16

1830

8 8c

20b

23

25

16

18

30 16e

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31


DESIGN HORIZONTAL APPLICATIONDETAIL H4, CONNECTIONS AND TERMINATIONS

H4.3

DI

CE

2.10.4 Detail H4: Connections/Terminations

8 RHEINZINK-Flat-lock Tile, GR 8 nStandard tile c RHEINZINK-Tile clip

16 RHEINZINK- Building profile nConnection/termination profile e Plug-in pocket with non-visible

mounting leg and sealing strip18 Support profile nMade of aluminium20 Substructure a Wooden sheathing on batten b Wooden sheathing on batten



23 Supporting structure25 Thermal insulation30 Ventilation space nHeight of ventilation space


of substructure


88c 16

18

23

20c

25

30

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32


DESIGN HORIZONTAL APPLICATIONDETAIL V1, BASE

V1.2

V1.1

DI

DI

8

8c

16a

16d

20a23

25

30

8

8c

16a

16d

20b 2325

30

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33


DESIGN HORIZONTAL APPLICATIONDETAIL V1, BASE

V1.3

2.10.5 Detail V1: Base


a Base profile, partially perforated b Base trim, partially perforated d Plug-in pocket with visible

mounting leg and sealing strip18 Support profile nMade of aluminium20 Substructure a Wooden sheathing on batten b Wooden sheathing on batten




20 mmDI Direction of installation


DI

8

8c

16d16b

30 25 23

20c

18

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34


DESIGN HORIZONTAL APPLICATIONDETAIL V2, WINDOWSILL

V2.2

V2.1

DI

DI

8

8c

16b18b

16 19 24

18

2325

30

20a

8

8c

16b

18b

16 19

2418

2325

30

20b

8d

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35


DESIGN HORIZONTAL APPLICATIONDETAIL V2, WINDOWSILL

V2.3

2.10.6 Detail V2: Windowsill

8 RHEINZINK-Flat-lock Tile, GR 8 nStandard tile c RHEINZINK-Tile clip d RHEINZINK-Continuing clip

with water drip16 RHEINZINK-Building profile nWindow sill profile, slope 3 b Perforated strip18 Support profile nMade of aluminium b Made of corrosion resistant

steel with Thermostopp19 Seperating Layer nStructured Layer20 Substructure a Wooden sheathing on batten b Wooden sheathing on batten

and bracket system with Thermo-

stopp* c Bracket system with Thermo-

stopp* and coated steel trape-zoidal profile

23 Supporting structure24 Wind proofing25 Thermal insulation30 Ventilation space nHeight of ventilation space



DI

23258

8c

19

16

18

30

20c

24

18b

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36


DESIGN HORIZONTAL APPLICATIONDETAIL V3, WINDOW LINTEL

V3.2

V3.1

DI

DI

8

8c

16a16d

20a 23

24

25

30

8

8c

16b

16d

20b 23

24

25

30

16 18

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DESIGN HORIZONTAL APPLICATIONDETAIL V3, WINDOW LINTEL

V3.3

2.10.7 Detail V3: Window lintel


nLintel profile a Partially perforated b Base trim, partially perforated d Plug-in pocket with visible

mounting leg and sealing strip18 Support profile nMade of aluminium b Made of corrosion resistant

steel with Thermostopp20 Substructure a Wooden sheathing on batten b Wooden sheathing on batten



23 Supporting structure24 Wind proofing25 Thermal insulation30 Ventilation space nHeight of ventilation space



R HEINZINKGmbH + Co.KG, 2005

DI

8

8c

16b

1818b

20c

23

24

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38


DESIGN HORIZONTAL APPLICATIONDETAIL V4, ROOF EDGE

V4.2

V4.1

>3

DI

>3

DI

8

8c

16c

16a

16b

18a

18a

18c

19

20a 2325

30

8

8c

16d

16a

16b

18a18a

19

20b 2325

30

20d

18b

20c

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DESIGN HORIZONTAL APPLICATIONDETAIL V4, ROOF EDGE

V4.3

2.10.8 Detail V4: Roof edge


a Edge profile b Wall coping, slope 3 c Termination profile with water

drip d Perforated strip18 Support profile a made of aluminium b made of corrosion resistant

steelc made of aluminium, partially

perforated19 Seperating Layer nStructured Layer20 Substructure

a Wooden sheathing on batten b Wooden sheathing on batten



d Plywood or sterling boardon wedged board




>3

DI

8

8c

16a

16d

16b

18a19

20c

232530

20d

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RHEINZINK Germany

RHEINZINK GmbH & Co. KGBahnhofstrae 9045711 DattelnTel.: +49 (23 63) 605-0Fax: +49 (23 63) [email protected]

RHEINZINK International

AmericaRHEINZINK America, Inc.955 Massachusetts AvenueSuite 770USA-Cambridge, MA 02139Tel.: +1 (6 17) 8 71 67 77Fax: +1 (6 17) 8 71 67 [email protected]

Asia-PacificRHEINZINK Shanghai Co., Ltd.T3-4A, Jinqiao ExportProcessing Zone (South)

5001 Hua Dong RoadPRC-Shanghai 201 201Tel.: +86 (21) 58 58-58 81Fax: +86 (21) 58 58-58 [email protected]

Australia/New ZealandCraft Metals Pty. Ltd.Unit 6, 39 King RoadAUS-Hornsby NSW 20 77Tel.: +61 (2) 94 82 41 66Fax: +61 (2) 94 76 13 [email protected]

AustriaRHEINZINK AUSTRIA GMBHIndustriestrae 23A-3130 Herzogenburg

Tel.: +43 (27 82) 8 52 47-0Fax: +43 (27 82) 8 51 [email protected]

Belgium/LuxembourgRHEINZINK BELUX S.A./N.V.Tel.: +32 (2) 3 52 87 06Fax: +32 (2) 3 52 88 [email protected]

Czech RepublicRHEINZINK R s.r.o.Na Valech 22CZ-29001 PodbradyTel.: +420 325 615 465Fax: +420 325 615 [email protected]

DenmarkRHEINZINK Danmark A/SSintrupvej 50DK-8220 BrabrandTel.: +45 (87) 45 15 45Fax: +45 (87) 45 15 [email protected]

FranceRHEINZINK FRANCE S.A.SLa Plassotte, B.P. 5F-42590 NeuliseTel.: +33 (4) 77.66.42.90Fax: +33 (4) [email protected]

INTERNATIONAL SERVICE CENTRESAPPLICATION ENGINEERING CONSULTATION

Great BritainRHEINZINK U.K.Cedar House, Cedar LaneFrimley, CamberleyUK-Surrey GU16 7HZTel.: +44 (12 76) 68 67 25Fax: +44 (12 76) 6 44 [email protected]

HungaryRHEINZINK Hungria Kft.Bogncs u. 1-3H-1151 BudapestTel.: +36 (1) 3 05 00 22Fax: +36 (1) 3 05 00 23

[email protected]

ItalyRHEINZINK Italia S.R.L.Via Marconi 21I-37011 BardolinoTel.: +39 0 45 6 21 03 10Fax: +39 0 45 6 21 03 [email protected]

NetherlandsRHEINZINK Service NederlandWENTZEL B.V.Postbus 96028NL-1006 EA AmsterdamTel.: +31 (20) 4 35 20 00Fax: +31 (20) 4 35 20 [email protected]

NorwayRHEINZINK NorgeHamang Terrasse 55N-1336 SandvikaTel: +47 67 54 04 40Fax: +47 67 54 04 [email protected]

PolandRHEINZINK Polska Sp. z o.o.Majdan 105 k/WarszawyPL-05-462 WiazownaTel.: +48 (22) 6 11 71-30/-31Fax: +48 (22) 6 11 [email protected]

RomaniaRHEINZINK ROStr. Mocanilor 44RO-505600 Braov, SceleTel.: +40 (2 68) 27 57 44Fax: +40 (2 68) 27 57 [email protected] RHEINZINKul. Urshumskaja 4RU-129343 MoscowTel.: +7 495 775-2235Fax: +7 495 [email protected]

Slovak RepublicRHEINZINK SK s.r.o.Koick 6SK-82109 Bratislava 2Tel.: +4 21 (2) 53 41 45 65Fax: +4 21 (2) 58 23 43 [email protected]

SloveniaRHEINZINKOffice SloveniaUl. bratov Babnik 10SI-1000 LjubljanaTel.: +386 (1) 5 10 10 86Fax: +386 (1) 5 10 10 87

[email protected]

South AfricaRHEINZINK South Africa7 Pin Oak LaneZA-Constantia 7806Tel.: +27 21 7947631Fax: +27 21 [email protected]

Spain/PortugalRHEINZINK Ibrica S.L.U.P.I. Ctra. De Campo Real KM 3,100c/Abedul, 3E-28500 Arganda del Rey MadridTel.: +34 918 707 005Fax: +34 918 729 [email protected]

Sweden/FinlandRHEINZINK SverigeNs Fabriker, Fack 5017S-448 51 TolleredTel.: +46 (31) 7 55 45 00Fax: +46 (31) 7 55 45 [email protected]

SwitzerlandRHEINZINK (Schweiz) AGTfernstrae 18CH-5405 Baden-DttwilTel.: +41 (56) 4 84 14 14Fax: +41 (56) 4 84 14 [email protected]

TurkeyRHEINZINK TrkiyeBadat Cad. 124TR-34726 Fenerbahe stanbulTel.: +90 (216) 550 62 92Fax: +90 (216) 550 62 [email protected]

UkraineTOV RHEINZINKGogolya Str. 7, of. 123UA-61057 KharkivTel.: +38 (57) 7 19-25-82Fax: +38 (57) 7 [email protected]

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5

1 2 3

4

6

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12

Additional project referencescan be found onthe Internet at

www.rheinzink.com

7 8 9

10

11

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Title:New lecture hall, Victoria University, Werribee Campus,Werribee, Victoria, AustraliaArchitect: Michael McKenna Pty Ltd., Melbourne, AustraliaRHEINZINK-work done by:HM METALCRAFT Pty Ltd., Victoria, Australia

1.Weissbad Hotel, Flickflauder Restaurant, Weissbad, SwitzerlandArchitects: agps architecture, Zrich, SwitzerlandRHEINZINK-work done by:Stephan Sutter, Appenzell, SwitzerlandRenato Egli, St. Gallen, Switzerlandand Blumer-Lehmann AG, Gossau SG, Switzerland

2.Apartment building, Linz, AustriaArchitect: Arkade Project Group, Linz, AustriaRHEINZINK-work done by:Edtbauer GmbH, Pasching, Austria

3. Factory building, W. Zultner & Co. KG, Graz, AustriaArchitect: ARGE Domenig-Eisenkck, Graz, AustriaRHEINZINK-work done by:Gruber Ges. m.b.H., St. Stefan/Lavanttal, Austria

4. Observation Tower, Haenam Gun, Jeon-Nam Province, KoreaArchitect: Mr. Park, Dong-Joon/4-A Architect, Wolsan-Dong,Nam-Gu, Gwang-Ju City, KoreaRHEINZINK-work done by:Mijie Industrial Co., Ltd., Seoul, Korea

5. Tirolia Spedition GmbH, Ebbs, AustriaArchitect: Architekturhalle Wulz-Knig, Telfs, AustriaRHEINZINK-work done by:Weibacher Spenglerei, Wrgl, Austria

6.Apartment building, Coburg, GermanyArchitect: Archi Viva, Coburg, GermanyRHEINZINK-work done by:

Albert Nemmert, Ahorn, Germany

7.Apartment building, Linz, AustriaArchitect: Atelier Sturmberger-Moser, Leonding, AustriaRHEINZINK-work done by:Spenglerei Horst Mayr jun., Leonding, Austria

8. Friendship House, London, Great BritainArchitect: MacCormac Jamieson & Prichard, London, Great BritainRHEINZINK-work done by:Boss Metals Ltd., Surrey, Great Britain

9. Haus der Presse, Berlin, GermanyArchitect: Jo. Franzke, Architekten BDA, Frankfurt, GermanyRHEINZINK-work done by:

Lummel GmbH & Co. KG, Karlstadt/Main, GermanyBernd-R. Bahn GmbH, Berlin, Germany

10. Friendship House, London, Great BritainArchitect: MacCormac Jamieson & Prichard, London, Great BritainRHEINZINK-work done by:Boss Metals Ltd., Surrey, Great Britain

11. Tirolia Spedition GmbH, Ebbs, AustriaArchitect: Architekturhalle Wulz-Knig, Telfs, AustriaRHEINZINK-work done by:Weibacher Spenglerei, Wrgl, Austria

12. Health Centre, Berlin, Germany

Architect: Alten Architects, Berlin, GermanyRHEINZINK-work done by:Bauklempnerei Ness, Berlin, Germany

13. Edinburgh Airport Traffic Control Tower, Edinburgh, ScotlandArchitect: Reid Architecture, London, Great BritainRHEINZINK-work done by:Lummel GmbH & Co. KG, Karlstadt/Main, Germany

ILLUSTRATIONS

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Brochure 939

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Transcript of Brochure 939