Broadcom and Optimal+
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Transcript of Broadcom and Optimal+
1 Broadcom Proprietary and Confidential. © 2012 Broadcom Corporation. All rights reserved.
BROADCOM AND OPTIMAL TEST
Gary Eves
Jimmy Chan
2 Broadcom Proprietary and Confidential. © 2012 Broadcom Corporation. All rights reserved. 2
CAUTIONARY STATEMENT
This presentation may contain forward-looking statements within the meaning of the federal securities laws, including the Private Securities Litigation Reform Act of 1995. These forward-looking statements may include the potential growth of the markets in which we compete and the development status and planned availability of new products. In fact, all statements that we make or incorporate by reference in the presentation, other than statements or characterizations of historical fact, are forward-looking statements. It should be clearly understood that these forward-looking statements, and our assumptions about the factors that influence them, are based on the limited information available to us at this date. Such information is subject to change, and we may not inform you when changes occur. We undertake no obligation to revise or update publicly any forward-looking statement to reflect future events or circumstances.
Forward-looking statements are not guarantees of future results and are subject to risks, uncertainties and assumptions that are difficult to predict. Therefore, our actual results could differ materially and adversely from those described in the statements you hear today as a result of various factors. We refer you to our Form 10-K for the year ended December 31, 2011, subsequent and forthcoming 10-Qs and other filings with the SEC, which discuss some of the important risk factors that could contribute to such differences or otherwise affect our business, results of operations and financial condition.
For additional financial and statistical information, including the information disclosed in accordance with SEC Regulation G, please see the Investors section of our website.
Broadcom®, the pulse logo, Connecting everything®, and the Connecting everything logo are among the trademarks of Broadcom Corporation and/or its affiliates in the United States, certain other countries and/or the EU. Any other trademarks or trade names mentioned are the property of their respective owners.
3 Broadcom Proprietary and Confidential. © 2012 Broadcom Corporation. All rights reserved. 3
ABOUT BROADCOM
2011 Net Revenue of $7.39 Billion
Founded in 1991
Initial Public Offering in April 1998 (NASDAQ-BRCM)
A Global Leader in Semiconductors for Wired and Wireless Communications
Broad IP Portfolio with more than 17,300 U.S. and Foreign Patents and Applications
One of the Largest Volume Fabless Semiconductor Suppliers
~11,000 Employees Worldwide
4 Broadcom Proprietary and Confidential. © 2012 Broadcom Corporation. All rights reserved.
BROADCOM’S CHIPS ARE PERVASIVE
99.98% of All Data Traffic Crosses a Broadcom Chip
Source: Broadcom internal estimate
Coax
Microwave Backhaul
Fiber Optic
Wireless Infrastructure
Service Provider Network
Macro Base Station
Wi-Fi Router
Data Center Corporate Enterprise
Wi-Fi Router
Coax
DSL
Ethernet
Ethernet
PON
Home
Fiber
5 Broadcom Proprietary and Confidential. © 2012 Broadcom Corporation. All rights reserved. Broadcom Proprietary & Confidential. © 2009 Broadcom Corporation. All rights reserved.
FABLESS BUSINESS MODEL
Diversified supplier base achieves optimum cost and availability.
Wafer Fab Wafer Probe Assembly Final Test Finished Goods
Shipping/Receiving
6 Broadcom Proprietary and Confidential. © 2012 Broadcom Corporation. All rights reserved.
0
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Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2
Broadcom Ships ~5 Million Chips Per Day.
ONE OF THE LARGEST VOLUME FABLESS SEMICONDUCTOR SUPPLIERS
Actual Shipments (Units in Millions)
FY06 FY07 FY08 FY09 FY02 FY11 FY03 FY10 FY04 FY05 YTD 12
7 Broadcom Proprietary and Confidential. © 2012 Broadcom Corporation. All rights reserved.
THE NEED
Higher Efficiency OSATs
– Hardware Yield Optimization
– “Rule” the Test Suppliers
– Skip Bin Analysis
– PM tracking
– ROI assessment
OSAT IOEE Normalization
– Drive down the cost of test
Statistical Bin Limits
– WLBGA
– WLCSP
– Customer-specific
– Automotive
Development Sites
– Control Rooms
Gap Reports
Δ (FY – FPY)
– Highlight Gaps in Test Solution
Part Average Testing
– Focus on Quality
8 Broadcom Proprietary and Confidential. © 2012 Broadcom Corporation. All rights reserved.
THE PROCESS
Optimal Test’s rollout was a multiphase process:
Phase 1: Infrastructure and system integration
Phase 2: Proxy deployment and data collection
Phase 3: Data analysis and Rule settings for selected products
Phase 4: Rollout to all products
Phase 5: Kickoff Broadcom Optimal Test Team
9 Broadcom Proprietary and Confidential. © 2012 Broadcom Corporation. All rights reserved.
THE SCOPE
OptimalTest’s deployment scope included:
All Broadcom's supply chain facilities and engineering sites
At E-Test (excluding data collection), Wafer Sort, and Final Test
Across all products and business units
Dozens of early detection rules
Full implementation and execution of outlier detection
Hundreds of end users
10 Broadcom Proprietary and Confidential. © 2012 Broadcom Corporation. All rights reserved.
EXAMPLE OF VALUE DELIVERED: HARDWARE YIELD MANAGEMENT
Improvements:
1. Optimized detection
of operational issues
2. Optimized root-cause analysis
3. Shortened time to resolution
4. Significant improvement in operational performance
RULE OPTIMIZATION KEY TO DRIVING TEST PROGRAM OPTIMIZATION
11 Broadcom Proprietary and Confidential. © 2012 Broadcom Corporation. All rights reserved.
BUILD A LIBRARY OF RESOLUTION PATHS ACROSS OSATS
HIGH VOLUME DEVICES ARE TESTED AT MULTIPLE OSATS.
17
25
12 8
4
29
1 2
2
Socket Pin
PC Clean
Socket Clean
LB Fix
PC Fix
Program Fix
Replace Socket
SkipBin
Tester Fix
(units are %)
12 Broadcom Proprietary and Confidential. © 2012 Broadcom Corporation. All rights reserved.
DRIVING DOWN THE COST OF TEST
PRODUCTION TEAM OWNERSHIP OF OT KEY TO RESOLVING OSAT ISSUES.
13 Broadcom Proprietary and Confidential. © 2012 Broadcom Corporation. All rights reserved.
PART AVERAGE TESTING
PART AVERAGE TESTING EXTENDED BEYOND STANDARD MARKETS.
Outlier Detection Deployment Requirements:
Accommodate BRCM’ s global operation model.
Securely distribute OD recipe.
Fully integrated with the supply chain systems.
Managed and controlled by BRCM’s engineers.
Operated and executed as mission- critical.
14 Broadcom Proprietary and Confidential. © 2012 Broadcom Corporation. All rights reserved.
ENABLING ENGINEERS TO HONE IN ON ROOT CAUSES
Advanced data mining tools enable:
1. Better and faster understanding of systematic issues.
2. Short loop root cause analysis process.
3. Faster respond time and resolution cycle.
OPTIMAL TEST IMPLEMENTS FEEDBACK TO ENABLE PROBLEM RESOLUTION.
15 Broadcom Proprietary and Confidential. © 2012 Broadcom Corporation. All rights reserved.
Broadcom Requirements:
Automate rules to prevent low-level PPM issues from reaching the field
Re-bin or allow for offline disposition of impacted material via post processing
Safety net for human error
BEYOND THROUGHPUT IMPROVEMENTS: QUALITY-BASED RULES
CUSTOMERS ARE DEMANDING ZERO DPPM.
16 Broadcom Proprietary and Confidential. © 2012 Broadcom Corporation. All rights reserved.
INITIAL RULE LIST:
- Part Result Record: Ensure all tests are executed on every device.
- Checksum: Ensure OSATs do not mix program revisions in any lot.
- Program Release KPI: Ensure bin fallout does not disappear between program revisions.
- Bin 1 units with failing tests: Safety net for human error.
TARGETED QUALITY RULES WITH V5.0 RELEASE
RULE AUTOMATION IS THE KEY TO SUCCESS.
17
Thank You!