Bristol, 27th January 2016 - Subsea UK advanced... · 2016. 2. 1. · ContraTherm® Products &...

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Bristol, 27 th January 2016

Transcript of Bristol, 27th January 2016 - Subsea UK advanced... · 2016. 2. 1. · ContraTherm® Products &...

  • Bristol, 27th January 2016

  • Company overview

    Subsea UK Member

    FPAL registered (registration number: 10051590)

    Customer focused, unique engineering solutions

    Regional manufacturing facilities, global sales and marketing network

    Quality management system approved to international standard ISO 9001:2008

    Environmental management system approved to international standard ISO14001:2004 & Occupational Health and Safety BS OHSAS 18001:2007

  • Formed in 2007.

    > 425 employees worldwide

    Specialise in the manufacture and application of unique syntactic phenolic and silicone resin based foam subsea insulation, buoyancy and passive fire protection systems for the worldwide oil and gas industry.

    Head Office in Gloucester, UK.

    Offices and representatives worldwide.

    AIS’s head office is located in Gloucestershire.

    The facility consists of office space (16,000ft2), workshop (32,250ft2) and a yard area (28,000ft2). AIS has additional production facilities (19,000ft2

    workshop and 3,000ft2 yard) available in Leeds.

  • Gloucester

    (UK)

    Aberdeen

    (UK)

    Leeds

    (UK)

    Dubai

    (UAE)

    Aktau

    (Kazakhstan)

    Houston

    (USA)

    Singapore

    Sao Paolo (Brazil)

    • Head Office Gloucester(UK)

    • Research & Development Gloucester (UK)

    •Manufacturing GloucesterLeedsPlymouthDubaiSao PaoloHouston

    • Sales Gloucester , LeedsAbu Dhabi & DubaiSingapore HoustonAktauSao Paolo

  • What is Manuplas?

    • Formed in 2003 but had existed previously under the Hippo Marine brand

    • Over 35 years of experience providing bespoke solutions in sprayed, cast, moulded and foamed polymer systems.

    • Development of subsea products range in the last 7 years (syntactic and moulded products)

    • For many years Manuplas has been supplying ‘indirectly and invisibly’ to the market

    • Acquired by Advanced Insulation in May 2014.

    • Manuplas currently employ approx 45 people at a 50,000 sq ft site in Plymouth and have purchased a second facility (PlymbridgeHouse) for their subsea product manufacture (90,000sqft total).

    Manuplas Plant, Plymouth.

    Plymbridge House, Plymouth.

  • Products & engineering capabilities

    Advanced Insulation Systems Ltd develop and manufacture

    phenolic and silicone based materials under theContraTherm® brand for the provision of:

    • topsides fire protection and insulation

    • subsea thermal insulation

    Subsea Buoyancy and SURF ancillary products aremanufactured under the Manuplas brand including:

    Distributed Buoyancy

    Installation Buoys

    ROV Buoyancy

    Cable Protection

    Clamping and Piggyback systems

    Manuplas also manufacture a range of marine buoys andfenders.

  • ContraTherm®

    Products & service strategy

    For the subsea market AIS’ strategy is to provide superior insulation products through:

    • Designing, qualifying & manufacturing its own product ranges in-house.

    • Testing the insulation products to the highest possible standards.

    • Providing direct (wet) applied & pre-moulded (removable) insulation solutions.

    • Applying the insulation at the equipment fabrication site.

    • Providing factory support to fabrication facilities.

    • Supplying a complete installation package irrespective of location.

  • ContraTherm®

    C55 series product

    • A syntactic phenolic resin insulation foam coated in a glass reinforced phenolic composite outer layer.• Hand applied to substrate to give maximum flexibility of application.• Can be pre-cast into predetermined shapes for retrofitted doghouse/flange cover service.• Phenolic base guarantees excellent resistance to heat enabling extreme temperature performance ideally suited for HT/HP service.• A rigid thermoset material more suited to static field applications such as Xmas Trees.• Fully qualified to 3000msw (9,840ft) service at 150oC (302oF) service temperature.

    Qualified to SWIS JIP (Chevron led), ISO 12736, Total GS EN COR 226 and ExxonMobil GP650801.

  • • A syntactic silicone resin insulation foam.• Mould applied to substrate to any reasonable shape profile.• Can be pre-cast into predetermined shapes for retrofitted doghouse/flange cover service.• Can be adhesively bonded to other insulation materials (inc. polypropylene).• Silicone base guarantees excellent resistance to heat enabling high temperature performance

    ideally suited for HT/HP service.• Fully qualified to 3000msw (9,840ft) service at 150oC (302oF) service temperature.

    Qualified to SWIS JIP (Chevron led), ISO 12736, Total GS EN COR 226 and ExxonMobil GP650801.• C25 is probably the most tested and qualified insulation material in the world.

    ContraTherm®

    C25 series product

  • SE Asia & AustraliaLaminaria (Woodside)Stybarrow (BHP)Perseus/Goodwyn (Woodside)Pluto (Woodside)Wheatstone (Chevron)Julimar (Apache)

    North AmericaDeep Panuke (EnCana)Caesar Tonga (Anardarko)Isabella (BP)Tubular Bells (Hess)White Rose (Husky)Hebron (Exxon)Jack/St. Malo I & II(Chevron)

    South AmericaGuara Lula (Petrobras)MUX (Petrobras)

    Middle EastTuart (BG)Krishna Godavari (ONGC)West Nile Delta, Shah Deniz (BP)

    West AfricaErha North (ExxonMobil)Akpo , Usan, Kaombo (Total)Abo, 15/6, Mpungi (ENI) Kizomba Satellites I & II (ExxonMobil)Aseng (Noble) Tombua Landana, Lobito Tombocco (Chevron)PVSM (BP)

    NorthSeaDevenick (BP) Pelican (TAQA) Skarv Idun (BP) Islay (Total)Bacchus (Apache) East Brae (Marathon) Morvin (Statoil)Pierce (Shell) Kristin (Statoil) Jasmine (Conoco) Andrew (BP)Kinnoull (BP) Hild (Total) Tweedsmuir (Talisman) NW Seymour (BG)Montrose (Talisman) Monarb (BP) Western Isles (Dana)

    ContraTherm®

    Global Presence

  • 200+ major project references to date (of which 30+ are C25 silicone).

    C55 Product in the field since 2001 (C25 since 2011) operating at high temperature.

    Product supplied to major contractors including OneSubsea, Aker Solutions, GE Oil & Gas, Technip, Subsea7, Heerema & Saipem amongst others.

    Product accepted by ConocoPhillips, Total, Statoil, BP, Chevron, ONGC, ENI, Woodside, BHP, Talisman, Anardarko, ExxonMobil, Shell, TAQA, EnCana, Apache, Marathon, Noble & PetroCanada.

    ContraTherm®

    Track record and project experience

    Structures insulated are trees, manifolds, PLEMs, jumpers, tie-in spools and connections systems.

  • AIS systems are approved by the following oil and gas companies

  • Single point responsibility

    AIS provides a complete ‘supply and apply’ service for all passive fire protection, buoyancy and insulation needs:

    UK Manufacturing

    Sourcing and supply of materials

    Shipping and site logistics

    Worldwide application and manpower supply using own pool of qualified certified applicators

    Verifiable audited performance records for the entire contract

  • ContraTherm®

    C55 Application Images

    StatoilKristin

    Manifold

    Site Work in Egersund, Norway

  • ContraTherm®

    C25 Application Images

    ExxonMobilErha North

    ManifoldPigging LoopConnectors

    Site work in Onne, Nigeria

  • ContraTherm®

    C25 Application Images

    ChevronJack / St. Malo

    Jumper Kits

    Site work in Berwick, USA

  • ContraTherm®

    Flange covers & Doghouses

    TotalAkpo & Usan

    BPPVSM

    OneSubsea CHC Connection System ‘Doghouse’

    Site work in Gloucester, UK.

    Development work in UK.

    Other designs are available.

  • ContraTherm®

    C25 Application Images

    TullowT.E.N.

    VCS Connection System

    Site work in Port Klang, Malaysia

    Development work in UK.

  • ContraTherm®

    C25 Application Images

    ExxonMobilErha North

    OneSubsea VCCS Connection System(Outboard Connector)

    AIS Factory Work

  • ContraTherm®

    C25 Application Images

    TotalKaombo

    HCS Connection System

    Site work in Gloucester, UK.

    Development work in UK.

  • Buoyancy projects

  • Distributed Buoyancy

    Distributed Buoyancy (Jumper/Flowline/Riser applications)

    Half shell buoyancy elements

    Engineered clamp technology (Simple Engineered or Compliant type)

    Shallow-3000msw rated

    Kevlar/ Smartband securing straps

    25 year design life

    Patent pending compliant clamp technology

  • Contact Details

    Guy Downie

    Global Sales Manager – SURF Products

    Email: [email protected]

    Dir: +44 1452 880807

    Mob: +44 7408 847345

    Fax: +44 1452 880888

    mailto:[email protected]

  • Thanks for your attention

    Questions?