Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

download Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

of 46

Transcript of Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    1/46

    Advanc

    ACO Hauste

    Alexander Brin

    02.05.2012

    ed Food Waste Disposal

    hnik

    hoff

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    2/46

    Contact I

    Product Manager

    ACO Haustechnik GmbHIm Gewerbepark 11c36457 Stadtlengsfeld, Germany

    Phone: +49 36965 819 354

    Mobile: +49 171 991 41 15E-Mail: [email protected]

    formation

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    3/46

    Headline,

    zwei Zeile

    Agenda

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    4/46

    Agenda

    Grease Traps and Advanced Food W

    1. Grease Traps: Standards and Techni

    -

    b. DIN 4040 (Germany) &

    2. Grease Traps according to EN 1825a. Methods for Sizing

    b. O eration/Dis osal

    c. Effects

    3. ys ems or vance oo as e

    a. Food Waste in Commercial

    b. Advanced Food Waste Dis

    c. Operation/Disposal

    aste Disposal

    ue

    EN 1825 (Europe)

    sposa

    Appliances Problems

    osal Potential & Benefits

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    5/46

    Headline,

    zwei Zeile

    1. Grease Traps

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

    :

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    6/46

    Headline,

    zwei Zeile

    a. PDI-G101

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    7/46

    PDI-G101

    Key Facts:

    sizing according to flow rates

    temperature effects not included

    test media: prime steam lard

    additional grease trap is

    recommended for each dishwasher

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    8/46

    Headline,

    zwei Zeile

    b. EN 1825 & D

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

    N 4040

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    9/46

    EN 1825

    Key Facts:

    sizing according to flow rates

    temperature and cleaning agents

    included

    test media: heating oil in accordance

    with ISO 8217

    DIN 4040

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    10/46

    Headline,

    zwei Zeile

    2. Grease Traps

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

    according to

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    11/46

    Headline,

    zwei Zeile

    a. Methods for

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

    izing

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    12/46

    Grease Tr

    Main Com

    Components:

    epara or ompar men

    Grease Layer2

    Sludge Trap3

    ps according to EN 1825:

    onents

    21

    1

    2

    3

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    13/46

    Grease Tr

    Sizing

    Application are

    Base

    kitchen equipmentmeals peroperatin

    ps according to EN 1825:

    s as described

    onBased on

    day andhours slaughtered animals

    and operating hours

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    14/46

    Grease Tr

    Sizing

    Difficulty factors includa. Inlet t

    Flow rate (lite

    Nominal

    ps according to EN 1825:

    d in all sizing methods:mperature

    rs per second)

    ize (NS)

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    15/46

    Grease Tr

    Important

    Separator

    re

    Slud

    (in litres)

    NS 100 x NS

    ps according to EN 1825:

    Capacities

    compartment

    se ayer

    e trap

    compartment

    (minimum volume in m3)

    storage

    (minimum volume in m3)

    0,24 x NS 0,04 x NS

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    16/46

    Headline,

    zwei Zeile

    b. Operation/Di

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

    sposal

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    17/46

    Headline,

    zwei Zeile

    Systems for Co

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

    plete Disposal

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    18/46

    Grease Tr

    Operation

    Disposal process to be

    accomplished during non-

    requ re me

    pump needed

    ps according to EN 1825:

    Complete Disposal

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    19/46

    Grease Tr

    Operation

    correct sized grease separators

    have to be emptied and cleaned

    a eas every our wee s

    the appliance of grease level

    sensors may be allowed to enable

    disposal on requirement

    ps according to EN 1825:

    Complete Disposal

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    20/46

    Grease Tr

    Operation

    Process steps during disposal:

    Removal of Clea

    entire content inne

    ps according to EN 1825:

    Complete Disposal

    ning of Re-filling with

    r tank operating water

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    21/46

    Headline,

    zwei Zeile

    Systems for Pa

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

    tial Disposal

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    22/46

    Grease Tr

    Operation

    extraction of grease and sludge in

    separate barrels

    Extraction can be accomplished

    during operating hours

    no recycling truck needed

    ps according to EN 1825:

    Partial Disposal

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    23/46

    Grease Tr

    Operation

    Process steps during disposal:

    Heating of Extr

    grease retention

    area

    gre

    ps according to EN 1825:

    Complete Disposal

    ction of Filled barrels hav

    se and sludge to be replaced

    with empty ones

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    24/46

    Headline,

    zwei Zeile

    c. Effects

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    25/46

    Consisten

    E

    Separable constituents

    Suspended constituents

    y of commercial wastewater

    mulsified constituents

    Solids

    Eff t i h G T

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    26/46

    Effects wi

    operated

    Separable Fats, oilConstituents than wa

    uspen e

    Constituents

    oa ng

    Solids Sedimenwater

    EmulsifiedConstituents

    Lipophili

    h Grease Traps

    ccording to EN 1825

    and grease lighter 99% of all FOGser are retained in the

    grease trap

    n wa er re par y re a ne

    in the grease trap

    ts heavier than 99% are retainedin the grease trap

    substances Almost 0% areretained in the

    Headline

    erdana Fett 20 P Maximal

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    27/46

    Headline,

    zwei Zeile

    Processing of r

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

    tained FOGs

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    28/46

    Processin of retained FOGs

    Biogas plants

    Municipal wastewater treatment plan

    Headline

    erdana Fett 20 P Maximal

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    29/46

    Headline,

    zwei Zeile

    Negative Effect

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

    of insufficient

    Headline

    erdana Fett 20 P Maximal

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    30/46

    Headline,

    zwei Zeile

    Example:

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    31/46

    Discharge

    restaurants generallymost problematic

    >77,000 restaurants inLondon usingVictorian sewers over100 years old.Population 8 million

    removed over 1,000

    tonnes of solidified FOG

    Leicester Square areaof London

    Cavalier approach bythe operator out ofsight, out of mind!

    to the public sewers

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    32/46

    Infrastruc

    tal estimated cost to UK

    2M/annum

    failur

    ure issues

    s

    abuse

    Headline,

    erdana Fett 20 P. Maximal

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    33/46

    Headline,

    zwei Zeile

    3. Systems for

    erdana Fett 20 P. Maximal

    . Zeilenabstand 1,1 Zeilen.

    dvanced

    Headline,

    erdana Fett 20 P. Maximal

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    34/46

    ead e,

    zwei Zeile

    a. Food Waste

    e da a ett 0 a a

    . Zeilenabstand 1,1 Zeilen.

    Problems

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    35/46

    Food Was

    Large coamounts

    e - Problems

    mercial kitchens produce remarkablef food waste and leftovers on a daily

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    36/46

    Food Was

    Storage o

    e - Problems

    f food waste inside/outside buildings-

    Headline,

    erdana Fett 20 P. Maximal

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    37/46

    zwei Zeile

    b. Advanced Fo

    . Zeilenabstand 1,1 Zeilen.

    d Waste

    Advanced Food Waste Disposal

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    38/46

    Potential

    Commercial food waste serves as raw

    material for energy recovery in biogasp an s

    Commercial kitchens using advancedfood waste disposal systems fulfilhighest hygienic standards

    No storage areas for bio-waste

    Benefits

    STOP

    Headline,

    erdana Fett 20 P. Maximal

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    39/46

    zwei Zeile

    c. Operation an

    . Zeilenabstand 1,1 Zeilen.

    disposal of a

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    40/46

    Food Was

    Principle plant sche

    System

    Leftovers

    Fresh-water

    Feedingstation

    Vacu

    Leftovers

    Compressed air

    Ventilationtan

    Exhaust

    Cloudy water

    Wastewater

    Grease

    C

    Grease/oil

    Disposal

    Sludge

    oo waste sposa

    System

    e Disposal System: Components

    e

    peripheral

    m-

    Comp. AirAir

    drive ball valves

    ompressor-station

    Ambient

    k

    mp.

    Air

    ollectiontank

    Co

    Plantcontrol Energy

    40

    peripheral

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    41/46

    Food Was e Disposal System: Components

    41

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    42/46

    Function process sequence

    . arg ng e ee ng s a onwith leftovers

    42

    F d W Di l S t O ti

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    43/46

    Food Was

    Function process sequence

    . arg ng e ee ng s a onwith leftovers

    system via vacuum effect

    e Disposal System: Operation

    43

    Food Was

    e Disposal System: Disposal

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    44/46

    Food Was

    Function process sequence

    2. Trans ort to the vacuum tank

    . arg ng e ee ng s a onwith leftovers

    via underpressure

    3. Em t in of filled s stemvia recycling truck

    e Disposal System: Disposal

    44

    Food Was e Disposal System: Capacities

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    45/46

    Food Was

    Waste disposal systems with grea

    Capacity of wastedisposal system

    6,0

    [m]

    3,3

    4,4

    2,5

    , ,

    Nominal Size of grease separato

    e Disposal System: Capacities

    e traps - volumes

    45

    Headline,

    zwei Zeile

    erdana Fett 20 P. Maximal

    Zeilenabstand 1 1 Zeilen

  • 7/27/2019 Brinkhoff Grease Traps and Advanced Food Waste Disposal GRASAS

    46/46

    zwei Zeile

    Thank you very

    . Zeilenabstand 1,1 Zeilen.

    much

    .