Bridging the Divide between Demand and Bio-Based Materials to... · elsewhere. Landscape will...
Transcript of Bridging the Divide between Demand and Bio-Based Materials to... · elsewhere. Landscape will...
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Bridging the Divide between Demand and Bio-Based Materials
Kalib Kersh 4th Annual Next Generation Bio-Based Chemicals
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About Lux Research
Helps clients find new business opportunities from emerging technologies in physical and life sciences
Offers ongoing technology and market intelligence, as well as market data and consulting services
Over 250 clients on six continents – multinational corporations, investors, governments, and SMEs
Global reach, with over 80 employees in Boston, New York, Amsterdam, Singapore, Shanghai, Seoul, and Tokyo
Combines deep technical expertise with business analysis to support strategic decisions
Technology coverage Solar Components
Solar Systems
Grid Storage
Electric Vehicles
Alternative Fuels Bio-based Materials & Chemicals Formulation and Delivery
China BioPharma
Water Exploration and Production Advanced Materials Printed, Flexible, and Organic Electronics Energy Electronics Sustainable Building Materials Efficient Building Systems
China Innovation
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Which came first? The molecule or the market?
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History is littered with eureka moments that never amount to much value for end-users
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Bio-based chemical industry innovation cycle: Got sample quantities? It’s time for applications
Feedstock development
Conversion evolution
Material availability
Applications development
Consumer demand
Capacity expansion
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Overview
Applications are useful in structuring bio-based chemicals opportunities
Leaders partner profusely to access markets and applications expertise
Bio-based materials value proposition is ringing more clearly than ever
Lessons from history may accelerate bio-chemical commercialization
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Performed: Semi-quantitative assessment of largest polymer demands and how bio-based polymers fit
End-users are hungry for polymers – where are they?
Rough order-of-magnitude market sizing
Simple match and rank approach to seeing which polymers meet which application demands
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End-users are out there … breathing today and being born tomorrow
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Rise of the middle class is inevitable –and is bringing environmental and technical challenges with it
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Prevailing sources of resources likely not to continue to be economically accessible – in short order
Source: Lux Research The Race to Replace Reserves, October 2012
And this most recent Lux report pegs the end of (economically recoverable) oil at 2030 to 2034 … unless significant investment is committed
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Application Markets in the Billions of $’s
Small
$<1B
Low Mid-range
$5B-$10B
High Mid-range
$1-$10B
Large
$10-$100B
Massive
>$100B • Disposable
liners • Disposable
flatware
• Medical containers
• Specialty coatings
• Industrial coatings
• Tubing • Laminates • Disposable
bags • Container
closures • Advanced
composites • Gears and
mechanical parts
• Industrial enclosures
• Medical packaging
• Industrial containers
• Beverage containers
• Food containers
• Pharma packaging
• Architectural coatings
• Medical biomaterials
• Shipping packaging
• Industrial films • Piping • Insulation
• Adhesives
• Chemicals • Plastics • Textiles and
fabrics • Industrial
packaging
Source: Lux Research Bridging the Divide
between Demands and Bio-Based Materials, September, 2012
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Ranking criteria were used to match applications to polymers that fit the application’s requirements
Source: Lux Research Bridging the Divide between Demands and Bio-Based Materials, September, 2012
Applications were rated on criteria of: Materials were rated on dimensions of:
Differentiated performance required by application
Performance as differentiator
Need for material to be durable Durability
Need for material to be recyclable Recyclable
Need for an environmentally preferred solution
Environmentally preferred
Need for economic availability and scale Economic availability
Threat of substitution (Substitution potential)
Threat of substitution (Substitution potential)
Other factors Other factors
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Technical Parameters / Materials Properties
Source: Lux Research Bridging the Divide between Demands and Bio-Based Materials, September, 2012
Specia l ty / Performance as Di fferentiator Durabi l i ty
Rheology as Performance
Attribute RecyclableEnvironmenta l
Preference
Carbon Footprint /
Energy Efficiency
Avai lable Economica l ly
Biodegrad-abi l i ty and Compost-
abi l i ty Sca le
Polyvinyl chloride (PVC)Polypropylene (PP)Polystyrene (PS and HIPS)PolycarbonateBiopolymer-containing blends and alloysPolyethylene (LDPE)Polyethylene (HDPE)Polyethylene terephthalate (PET)Polyester (PET, PC, PBAT)Nylon 6, nylon 11Eco-polyesterEthylene vinyl acetate (EVA)Polytrimethyl terephtalate (PTT)Polylactic acid (PLA)Polyhydroxybutyrate (PHB)Acrylonitrile butadiene styrene (ABS)Polyhydroxyalkanoates (PHA)Polybutylene succinate (PBS)Poly-3-hydroxybutyrate-co-valerate (PHBV)Polyurethane (PUR or PU)Polyetheretherketone (PEEK)
Key: 1 2 3 4 5
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Top Material-Application Matches, on Basis of Technical and Market Parameters
Source: Lux Research Bridging the Divide between Demands and Bio-Based Materials, September, 2012
Containers, packaging, films
Industrial components
Coatings
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Bio-based materials participate in these applications with performance meeting or exceeding incumbents
Source: Lux Research Bridging the Divide between Demands and Bio-Based Materials, September, 2012
Application Materials Opportunity Coatings Bio-based feedstocks including
soybean oil, tung oil, polyols including glycerin and bio-based
Increased bio-based content; low VOCs (satisfies CARB and other regulations)
Industrial components
PTT for foams
PE, EVA, and ABS for tubing
ABS for advanced composites,
PC for laminates,
PP insulation
Adding value through advanced manufacturing
Using large-volume materials in unprecedented, underutilized, or difficult ways
Containers, packaging, films
HDPE, LDPE, PET, and PVC;
PLA for disposables can’t be beat
PLA’s low carbon intensity, potential for recycling and biodegradability make it best-in-class for disposable items
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A host of developers continue work to make an increasing slate of bio-based “drop-ins” available
Chemical End products Key companies
Butanol Solvents, paints, butyl rubber, PET, fuels
Gevo, Butamax (isobut); Cathay, MetEx, Cobalt (n-but)
Adipic acid Nylons, resins, polyurethanes Verdezyne, Rennovia, BioAmber, Inventure, Genomatica
Succinic acid C4 molecules, PBS, PBT, solvents, de-icers
BioAmber, Myriant, DSM/Roquette, BASF/Purac
Butanediol (BDO) C4 molecules, PBS, PBT
Genomatica, LanzaTech (2,3-BD), BioAmber
Butadiene Rubber, ABS Genomatica, Amyris, Global Bioenergies
Isoprene Rubber GlycosBio, AE Biofuels/Zymetis, Amyris, Genencor, Global Bioenergies
Propanediol (PDO) Fibers, polyurethanes, PTT, cosmetics
DuPont, GlycosBio, Inventure, MetEx
Acrylic Acid Coatings, adhesives, plastics OPX Biotechnologies, Itaconix, Novomer
Furans Polyesters, polyurethane, fuels Avantium, Pennakem
Terephthalic acid PET, plasticizers Draths, Avantium, Gevo
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Partnering on applications and accessing markets increases at a frenzied velocity
Substitutes • PLA, starch- based plastics
Drop-in Replacements • PE, PP, PET, solvents, polymers
Improvements • Spider silk, living materials
Products on market today Partner on applications & access to markets
Butanol
Adipic acid Isoprene
Succinic acid
Terephthalic acid Butadiene
BDO
PDO
Acrylic acid
Furans
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Brand owners are reaching down to stimulate development of bioPET and alternatives
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Gevo’s downstream partners create products in a range of fuels and chemicals applications
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Bio-based rubber gaining steam through a range of key alliances and joint development work
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Partnerships to commercialize relatively novel bio-based specialty chemicals are even more important
PBS
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Some still may be asking, “Is bio better?”
Or worse: they assume/believe bio has nothing to offer them
Others are making investments and thinking about strategic opportunities to be met by bio-enabled materials and processes • Large companies which desire
to maintain an edge should be mindful of extensive commitments in bio by the plalyers like …
Some of the bio-based hype has subsided – but there’s still plenty of buzz – and opps for growth
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The Bio-Based Materials value proposition
Biotech does takes time to develop, but has profound ways of meeting market challenges • Hedge against supply chain risk cost savings • Add unprecedented value – bio-based lubricants, new
renewable/biodegradable/high performance
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Main Obstacles in Pursuit of Bio-based Drop-in Replacements of Conventional, High-volume Polymers
Source: Lux Research Bridging the Divide between Demands and Bio-Based Materials, September, 2012
Top Drop-ins to Commercialize
Main Obstacle Driver
PS/HIPS Strain development for bio-based styrene
Lower toxicity process (no benzene)
PET Development, economic production
Brand-owner competition
PVC Economic production Lower carbon footprint PP Economic production
route Bio-based content for personal care
Eco-polyester Clearer communication of value proposition; supply chain certification
More affordable alternative to virgin polyester
EVA (Ethylene vinyl acetate)
Viable routes from bio-based feedstocks
Increased bio-based content; efficiency
PE Cost parity with incumbent PE
Increased bio-based content; efficiency
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Successful commercialization requires supply and demand coordination – and, it use to be, luck
Reliably forecasted demand item
When nylon leggings were released, demand planning failed – leading to supplies falling short for years
Experience with consumer products provided extensive opportunity to refine performance
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Allow processors and end-users to become familiar with a material – start with low-risk applications
Increasing risk More demanding specifications Larger addressable markets
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1954 – HDPE released into the market - Initial sales grossly disappointing; stocks piled up - Turn-around came from surprising source: hula hoops
• By 1957, commercialization of PE extensive
Aim for low-risk, but high-visibility application
to build growth
Expanding horizons – learning from historical commercialization efforts: polyethylene
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Bio-based chemical industry innovation cycle
Feedstock development
Conversion evolution
Material availability
Applications development
Consumer demand
Capacity expansion
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Overview
Applications are useful in structuring the bio-based chemicals opportunity
Leaders partner profusely to access markets and applications expertise
Bio-based materials value proposition is ringing more clearly than ever
Lessons from history may accelerate bio-chemical commercialization
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Lux Bio-based Materials and Chemicals Intelligence: Planned State of the Market Reports
Report title Date Description
State of the Bio-Based Materials and
Chemicals Space
Q1 2012
Though many companies are targeting the same bio-based platform chemicals: succinic acid, adipic acid, butanol, terephthalic acid, isobutene, isoprene, BDO etc., these innovators are unique with respect to technology, business development, and maturity. To better understand the dynamics among start ups in this space, and rank each one against its peers, we’ll build Lux Innovation Grids, provide updates on partnerships and investments, and comment on trends and white spaces.
BBMC Capacity Update
(& launch of BBMC Tracker)
Q2 2013
Complete update on the scale and status of bio-based materials intermediates and chemicals. The comprehensive overview will include North America and South America, Europe, Asia, and developments elsewhere. Landscape will include capital invested in plants, capacity in 2011, and projections to 2015, 2010, 2025, and 2035 under three scenarios (reduction in growth, sustained low growth, bio-based boom). Analysis will cover trends by region, feedstock, conversion technology, and relative to existing markets.
Pretreatment of Cellulose to Sugars
(x-tag with AF)
Q3 2013
Systematic evaluation of tech, costs and estimates, and business execution of companies, compared and contrasted. We will pick the winners and losers, as well as highlight challenges and make clear the opportunities.
Leading Bio-Based Materials and
Chemicals Applications
Q4 2013
Focus on applications that are winning the minds and hearts of end-users for having performance attributes above and beyond incumbents, particularly in bio-lubricants, bio-based plasticizers, personal care relevant products, and other bio-based materials and chemicals. Analysis will include an assessment of commercialization success on these applications with lessons to be learned for rolling out applications with other bio-based products.
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Features the leaders that bring science-driven innovation to market, coupled with proprietary analysis from Lux Research's world-renowned analyst team
Keynotes from Nihar Patel (Toyota), John Hillenbrand (Owens Corning), Akira Nakaminato (Mitsui and Co.), and Christopher Roche (Eaton Corp)
Over 40 Speakers (CEO’s, Presidents, & Vice Presidents)
Tracks in:
Energy & Environment Near & Far
Electronics & Connectivity Near & Far
Health & Nutrition Near & Far
Invitation Only: visit www.luxexecutivesummit.com for more details