BRIDGE, BRIDGE MANAGEMENT AND AGENCY … · bridge, bridge management and agency defined elements...

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FDOT BRIDGE INSPECTION FIELD GUIDE NATIONAL BRIDGE, BRIDGE MANAGEMENT AND AGENCY DEFINED ELEMENTS April 17, 2018 Introduction ......................................................................11 National Bridge Elements (NBEs) ..................................12 Child Elements Bridge Management Elements (BMEs) .........................13 Agency Defined Elements (ADEs) ..................................13 Secondary Members Numbering of Elements Deck and Slab Inspection NBEs, MBEs and ADEs from an Inspector’s Viewpoint Conventions .......................................................................15 Girder Quantities Truss and Open Spandrel Arch Quantities Mast Arm Numbering Mast Arm Numbering System Anchor Bolt Numbering System Condition States and Defects Guidance on Cracking for Reinforced Concrete, Prestressed Concrete and Wearing Surfaces Pattern (Map) Cracking Predominant Defect Guidance DECK/SLAB ELEMENT TABLE ..................................29 DECK JOINT ELEMENT TABLE ................................30 APPROACH SLAB AND RAILINGS ELEMENT TABLE..........................................................................31 2 Reinforced Concrete Deck/ and Slab Elements ............ 32 12 - Concrete Deck (sq ft) 16—Concrete Top Flange (sq ft) 38 - Concrete Slab - (sq ft) 8098 - Concrete Deck on Precast Deck Panels (sq ft) Prestressed Concrete Deck/and Slab Elements ............ 36 13 - Prestressed Concrete Deck (sq ft) 15 - Prestressed Concrete Girder Top Flange (sq ft) 8099 - Prestressed Concrete Slab (Sonovoid) - (sq ft) 8097 - Prestressed Reinforced Conc. (Hybrid) Slab (sq ft) Steel Deck Elements ........................................................ 40 28 - Steel Deck with Open Grid (sq ft) 29—Steel Deck with Concrete Filled Grid (sq ft) 30—Steel Deck Corrugated/Orthotropic/Etc. (sq ft) Timber Deck and Slab Elements ................................... 44 31 - Timber Deck (sq ft) 54 - Timber Slab (sq ft) Other Material Deck and Slab Elements ...................... 48 60 - Other Deck (sq ft) 65 - Other Slab (sq ft) Deck Joints Elements ...................................................... 52 300 - Strip Seal Expansion Joint (ft) 303 - Assembly Joint with Seal (ft) 305—Assembly Joint without Seal (ft) 306 - Other Joint (ft) 301 - Pourable Joint Seal (ft) 302 - Compression Joint Seal (ft) 304 - Open Expansion Joint (ft)

Transcript of BRIDGE, BRIDGE MANAGEMENT AND AGENCY … · bridge, bridge management and agency defined elements...

Page 1: BRIDGE, BRIDGE MANAGEMENT AND AGENCY … · bridge, bridge management and agency defined elements ... bearing and other superstructure ... 110 - reinforced ...

FDOT BRIDGE INSPECTION FIELD GUIDE NATIONAL BRIDGE, BRIDGE MANAGEMENT AND AGENCY

DEFINED ELEMENTS April 17, 2018

Introduction ...................................................................... 11

National Bridge Elements (NBEs) .................................. 12Child ElementsBridge Management Elements (BMEs) ......................... 13Agency Defined Elements (ADEs) .................................. 13Secondary MembersNumbering of ElementsDeck and Slab InspectionNBEs, MBEs and ADEs from an Inspector’s Viewpoint

Conventions ....................................................................... 15Girder QuantitiesTruss and Open Spandrel Arch QuantitiesMast Arm NumberingMast Arm Numbering SystemAnchor Bolt Numbering SystemCondition States and DefectsGuidance on Cracking for Reinforced Concrete, Prestressed Concrete and Wearing SurfacesPattern (Map) CrackingPredominant Defect Guidance

DECK/SLAB ELEMENT TABLE .................................. 29

DECK JOINT ELEMENT TABLE ................................ 30

APPROACH SLAB AND RAILINGS ELEMENT TABLE.......................................................................... 31

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Reinforced Concrete Deck/ and Slab Elements ............ 3212 - Concrete Deck (sq ft)16—Concrete Top Flange (sq ft)38 - Concrete Slab - (sq ft)8098 - Concrete Deck on Precast Deck Panels (sq ft)

Prestressed Concrete Deck/and Slab Elements ............ 3613 - Prestressed Concrete Deck (sq ft)15 - Prestressed Concrete Girder Top Flange (sq ft)8099 - Prestressed Concrete Slab (Sonovoid) - (sq ft)8097 - Prestressed Reinforced Conc. (Hybrid) Slab (sq ft)

Steel Deck Elements ........................................................ 4028 - Steel Deck with Open Grid (sq ft)29—Steel Deck with Concrete Filled Grid (sq ft)30—Steel Deck Corrugated/Orthotropic/Etc. (sq ft)

Timber Deck and Slab Elements ................................... 4431 - Timber Deck (sq ft)54 - Timber Slab (sq ft)

Other Material Deck and Slab Elements ...................... 4860 - Other Deck (sq ft)65 - Other Slab (sq ft)

Deck Joints Elements ...................................................... 52300 - Strip Seal Expansion Joint (ft)303 - Assembly Joint with Seal (ft)305—Assembly Joint without Seal (ft)306 - Other Joint (ft)301 - Pourable Joint Seal (ft)302 - Compression Joint Seal (ft)304 - Open Expansion Joint (ft)

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Deck Approach Slab Elements ...................................... 64320 - Prestressed Concrete Approach Slab (sq ft)321 - Reinforced Concrete Approach Slab (sq ft)

Bridge Railing Elements................................................. 72330 - Metal Bridge Railing (ft)331 - Reinforced Concrete Bridge Railing (ft)332 - Timber Bridge Railing (ft)333 - Other Bridge Railing (ft)334 - Masonry Bridge Railing (ft)

Wearing Surface Elements............................................. 92510 - Wearing Surfaces (sq ft)

SUPERSTRUCTURE ELEMENT TABLE ................. 96

BEARING AND OTHER SUPERSTRUCTURE ELEMENT TABLE ..................................................... 97

Steel Superstructure Elements ...................................... 98102 - Steel Closed Web/Box Girder (ft)107 - Steel Open Girder/Beam (ft)113 - Steel Stringer (ft)120 - Steel Truss (ft)141 - Steel Arch (ft)147—Steel Main Cables (ft)148—Secondary Steel Cables (ea)152 - Steel Floor Beam (ft)161—Steel Pin and Pin & Hanger Assembly or Both (ea)162– Steel Gusset Plate (ea)

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Prestressed Concrete Superstructure Elements ......... 106104 - Prestressed Concrete Closed Web/Box Girder (ft)109 - Prestressed Open Girder/Beam (ft)115 - Prestressed Concrete Stringer (ft)143 - Prestressed Concrete Arch (ft)154 - Prestressed Concrete Floor Beam (ft)

Reinforced Concrete Superstructure Elements.......... 114105– Reinforced Concrete Closed Web/Box Girder (ft)110 - Reinforced Concrete Open Girder/Beam (ft)116 - Reinforced Concrete Stringer (ft)144 - Reinforced Concrete Arch (ft)155 - Reinforced Concrete Floor Beam (ft)

Timber Superstructure Elements ................................ 122111 - Timber Open Girder/Beam (ft)117 - Timber Stringer (ft)135 - Timber Truss (ft)146 - Timber Arch (ft)156 - Timber Floor Beam (ft)

Other Superstructure Material Elements ................... 128106 - Other Material Closed Web/Box Girder (ft)112 - Other Material Open Girder/Beam (ft)118 - Other Material Stringer (ft)136 - Other Material Truss (ft)142 - Other Material Arch (ft)149 - Other Material Secondary Cable (ea)157 - Other Material Floor Beam (ft)8199 - External Post Tensioning Duct (ft)

Masonry Superstructure Elements ............................. 134145 - Masonry Arch (ft)

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Miscellaneous Superstructure Elements ....................... 1388397 - Metal Drainage System (ea)8398 - Other Material Drainage System (ea)8572 - Conduit & Junction Boxes (ea)

Bearing Elements ............................................................ 148310 - Elastomeric Bearing (ea)314 - Pot Bearing (ea)311 - Movable Bearing (roller, sliding, etc.) (ea)312 - Enclosed/Concealed Bearing (ea)313 - Fixed Bearing (ea)315 - Disk Bearing (ea)316 - Other Bearing (ea)

Protective Coatings and Other Protective Systems ..... 156515 - Steel Protective Coating (sq ft)8516 - Paint on Steel (sq ft)8517 - Weathering Steel Patina (sq ft)8518 - Galvanized or Metalized Steel (sq ft)8519 - Other Steel Protective Coatings (sq. ft)521 - Concrete Protective Coating (sq ft)520 - Concrete Reinforcing Steel Protective System (sq ft)

SUBSTRUCTURE ELEMENT TABLE ...................... 168

Steel Substructure Elements .......................................... 170202 - Steel Column (ea)207 - Steel Tower (ft)219 - Steel Abutment (ft)225 - Steel Pile (ea)231 - Steel Pier Cap (ft)

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Prestressed Concrete Substructure Elements .............. 178204 - Prestressed Concrete Column (ea)226 - Prestressed Concrete Pile (ea)8207 - Prestressed Concrete Hollow Core Pile (ea)233 - Prestressed Concrete Pier Cap (ft)

Reinforced Concrete Substructure Elements ............... 188205 - Reinforced Concrete Column (ea)210 - Reinforced Concrete Pier Wall (ft)215 - Reinforced Concrete Abutment (ft)220 - Reinforced Concrete Pile Cap/Footing (ft)227 - Reinforced Concrete Pile (ea)234 - Reinforced Concrete Pier Cap (ft)

Timber Substructure Elements ..................................... 196206 - Timber Column (ea)208 - Timber Trestle (ft)212 - Timber Pier Wall (ft)216 - Timber Abutment (ft)228 - Timber Pile (ea)235 - Timber Pier Cap (ft)

Other Substructure Material Elements ........................ 206203 - Other Material Column (ea)211 - Other Material Pier Wall (ft)218 - Other Material Abutment (ft)229 - Other Material Pile (ea)236 - Other Material Pier Cap (ft)

Masonry Substructure Elements ................................... 218213 - Masonry Pier Wall (ft)217 - Masonry Abutment (ft)

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OTHER SUBSTRUCTURE ELEMENT TABLE ..................................................................... 222

Other Substructure Elements ....................................... 223

Other Substructure Elements Metal ............................ 2238386 - Fender/Dolphin System (ft)8474 - Wingwall/Retaining Wall (ft)

Other Substructure Elements Prestressed Concrete .. 2268387 - Fender/Dolphin System (ft)

Other Substructure Elements Reinforced or Plain Concrete ................................................................. 2308298 - Pile Jacket (ea)8388 - Fender/Dolphin System (ft)8394 - Abutment Slope Protection (sq ft)8475 - Wingwall/Retaining Wall (ft)

Other Substructure Elements Timber ...................... 2368389 - Fender/Dolphin System (ft)8395 - Abutment Slope Protection (sq ft)8476 - Wingwall/Retaining Wall (ft)

Other Substructure Elements Other Material ......... 2428390 - Fender/Dolphin System (ft)8393 - Bulkhead/Seawall (ft)8396 - Abutment Slope Protection (sq ft)8477 - Wingwall/Retaining Wall (ft)8478 - Mechanically Stabilized Earth Wall (ft)8563 - Access Ladders & Platform (ea)8580 - Navigational Light System (ea)

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CULVERT ELEMENT TABLE ................................... 254

Culvert Elements ........................................................ 256240 - Steel Culvert (ft)241 - Reinforced Concrete Culvert (ft)242 - Timber Culvert (ft)243 - Other Culvert (ft)244 - Masonry Culvert (ft)245 - Prestressed Concreter Culvert (ft)

Channel ........................................................................ 2908290 - Channel (ea)

MISCELLANEOUS STRUCTURE ELEMENT TABLE ................................................................. 294

Miscellaneous Structures Metal Elements ................ 2968481 - Mast Arm Vertical Member (ea)8484 - Mast Arm Horizontal Member (ea)8487 - Overlane Sign Structure Horizontal Member (ft)8488 - Overlane Sign Structure Vertical Member (ft)8496 - High Mast Light Poles (ea)

Miscellaneous Structures Concrete Elements .......... 3008483 - Mast Arm Vertical Member (ea)8491 - Overlane Sign Structure Vertical Member (ft)

Miscellaneous Structures Other Material Elements 3048480 - Mast Arm Foundation (ea)8489 - Overlane Sign Structure Foundation (ea)8499 - High Mast Light Pole Foundation (ea)

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MOVABLE BRIDGE DRIVE SYSTEM ELEMENT TABLE ............................................... 308

MOVABLE BRIDGE SUPPORT SYSTEM ELEMENT TABLE ............................................... 309

MOVABLE BRIDGE CONTROL SYSTEM AND INTERLOCK SYSTEM ELEMENT TABLE .................................................................... 310

MOVABLE BRIDGE MISCELLANEOUS ELEMENT TABLE ........................................................................... 311

MOVABLE BRIDE TRAFFIC CONTROL ELEMENT TABLE ........................................................................... 311

Movable Bridge Drive System Non CoRe Elements ... 3128540 - Open Gearing (ea)8541 - Speed Reducers (ea)8542 - Shafts (ea)8543 - Shaft Bearing/Shaft Couplings (ea)8544 - Brakes (ea)8545 - Emergency Drive and Back Up Power System (ea)8546 - Span Drive Motors (ea)8547 - Hydraulic Power Units (ea)8548 - Hydraulic Piping Systems (ea)8549 - Hydraulic Cylinders/Motors/Rotary Actuators (ea)8550 - Hopkins Frame (ea)

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Movable Bridge Support System Elements .................. 3128560 - Span Locks/Toe Locks/Heel Stops/Tail Locks (ea)8561 - Live Load Shoes/Strike Plates/Buffer Cylinders (ea)8565 - Trunnion/Straight and Curved Track (ea)8562 - Counterweight Support (ea)8563 - Access Ladders & Platforms (ea)8564 - Counterweight (ea)

Movable Bridge Control System.................................... 3228570 - Transformers and Thyristors (ea)8571 - Submarine Cable (ea)8574 - Control Console (ea)8572 - Conduit & Junction Boxes (ea)8573 - Programmable Logic Controllers (ea)

Movable Bridge Miscellaneous Elements ..................... 3288580 - Navigational Light System (ea)8581 - Operator Facilities (ea)8582 - Lift Bridge Specific Equipment (ea)8583 - Swing Bridge Specific Equipment (ea)

Movable Bridge Traffic Control Elements ................... 3328590 - Resistance Gates (ea)8591 - Warning Gates (ea)8592 - Traffic Signals (ea)

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Introduction

This guide provides a description of elements that are used in inspections conducted by or for the Florida Department of Transportation (FDOT). This guide is not intended to serve as a complete reference for bridge inspections. The intent is to provide guidance for inspectors in selecting ele-ments and assigning quantities to condition states for these elements.

In general, all girders, trusses, arches, cables, floor beams, stringers, abutments, piers, pin and hangers, culverts, joints, bearings, railings, decks, and slabs are identified as elements. The element listing includes a description, a commentary, condition state language, and a unit of measurement for each element. The element descriptions consider material compo-sition. Protective systems for these elements are generally separate elements, but are assigned to specific elements.

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National Bridge Elements (NBEs)

The National Bridge Elements represent the primary struc-tural components of bridges necessary to determine the over-all safety of the primary load carrying members. The NBEs are a refinement of the deck, superstructure, substructure, and culvert condition ratings defined in the Federal Highway Administration’s Recording and Coding Guide for the Struc-ture Inventory and Appraisal of the Nation’s Bridges. Addi-tional NBEs are designed to remain consistent from agency to agency across the country in order to facilitate and stand-ardize the capture of bridge elements at the national level. In order to capture the diversity of new element design many elements in this category have an ‘Other’ type element de-fined.

Child Elements

FDOT uses child elements to identify specific elements that it wishes to track because the performance differs from the parent element. For example, reinforced concrete decks on precast deck panels is a child of the reinforced concrete deck element. The problems FDOT has experienced with these justifies tracking these separately from reinforced concrete decks. However, decks with precast deck panels will be rolled up with the reinforced concrete decks when reporting to the FHWA.

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Bridge Management Elements (BMEs)

Bridge Management Elements include components of bridg-es such as joints, wearing surfaces, protective coating sys-tems and deck/slab protection systems that are used for bridge management purposes, and are not used for national policy making.

Agency Defined Elements (ADEs)

FDOT has defined certain elements to meet FDOT’s needs. These have no ties to NBEs or BMEs.

Secondary Members

The condition states of elements should not be affected by deficiencies of secondary members however deficiencies to secondary members should be noted in the inspection notes section for those elements relating to the secondary mem-bers.

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Numbering of Elements

The elements are grouped into a logical numbering system: 1-99 are reserved for NBE deck elements, 100-199 for NBE superstructure elements, 200-299 for NBE substructure ele-ments, 300-399 for miscellaneous elements and joints, 8001–8999 for FDOT defined elements and 501-599 for protective coatings and wearing surface elements. FDOT elements that were previously defined now are in the format 8XXX where XXX represents the old number. FDOT elements may be in any category. The movable bridge elements 8563 - Access Ladders & Platforms, 8572 - Conduit& Junction Boxes and 8580 - Navigational Light System may be used for non-movable bridges. These are listed in multiple places in this field guide.

Deck and Slab Inspection

The condition state inspection for decks and slabs is different from CoRe element inspection. Instead of placing the entire deck or slab in one condition state, now the deck and slab is broken down by unit of measure just like other elements.

NBEs, MBEs and ADEs from an Inspector’s Viewpoint

Whether an element is an NBE, MBE or ADE makes no dif-ference from an inspector’s viewpoint, these distinctions simply define how the results of a condition state inspection are used at a national level.

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Conventions

Girder Quantities

The following examples demonstrate the FDOT convention for numbering girders:

3 GIRDERS

3 GIRDERS

1 GIRDER

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3 GIRDERS

2 GIRDERS3 GIRDERS

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3 GIRDERS

2 GIRDERS

1 GIRDER

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Truss and Open Spandrel Arch Quantities

All measurements of a truss and an arch are along the hori-zontal projection. This convention includes the quantities for deterioration measurements. For the following example, the total length of the truss is 50’ and the total quantity of the condition state for the deterioration is 8’ (5’ + 3’):Mast Arm Numbering

One structure number will be assigned to all mast arms at an intersection or location. The quantities for the vertical mem-bers, horizontal members and foundations will be the total number of each element at a particular intersection.

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Mast Arm Component Numbering System - below is a guideline for assigning numbers to the vertical and horizontal mast arm members. Route hierarchy is as assigned for NBI Item 5B.

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Anchor Bolt Numbering System - On the next two pages are guidelines for numbering anchor bolts for overhead sign structures, high mast light poles and mast arm traffic signals.

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Condition States and DefectsElement defects are used when the condition state leaves condition state 1 and essentially acts to breakdown the overall element condi-tion into one or more specific observed problems. If two defects occur at the same location the defect in the worst condition state will be used. If the two defects are at the same location with the same condition state the refer to the Department’s guide for guid-ance on selecting the appropriate defect.

Specific guidance is not provided for condition state 4 for most elements. Condition State 4 is for severe conditions that are beyond the specific defects defined for states 1 through 3. Elements with a portion o all of the quantity in state 4 may often have load capacity implications warranting a structural review. Structural reviews may include a review of the field inspection notes and photographs, re-view of as-built plans or analysis as deemed appropriate to evaluate the performance of the element.

Guidance on Cracking for Reinforced Concrete, Pre-stressed Concrete and Wearing SurfacesThe cracking defects for reinforced concrete, prestressed concrete and wearing surfaces categorize cracks as minor, moderate and wide. What constitutes a minor, moderate or a wide crack depends on whether the element is in an aggres-sive or non-aggressive environment.

An aggressive environment would be the portion of a struc-ture in or near salt or brackish water, and the portions of the structure in the splash zone. This would include the under-sides of decks or slabs with low clearances over salt or brackish water. There may be special cases where additional areas of the bridge may be considered to be in an aggressive environment similar to a marine environment.

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Aggressive environments also include:• Areas where people fishing from a bridge may dump

containers with salt or brackish water• Bridges near boat ramps where salt or brackish water

draining from boats may fall on bridges after they have been removed from the water

• Areas subject to spray from jet skis.• In northern Florida there has been a move to place salt

after winter storms. If this becomes a more common occurrence, consideration may be given to including these with parts of the bridge in a marine environment.

Otherwise, the environment should be deemed non-aggressive.

Reinforced Concrete and Wearing Surface Cracks in a non-aggressive environment.• Insignificant or narrow cracks – less than 1/16” (0.06)• Moderate width cracks – 1/16” to 3/16” cracks (0.06 to

0.19)• Wide cracks – greater than 3/16” cracks (0.19)Reinforced Concrete and Wearing Surface Cracks in an ag-gressive environment would remain as recommended in the AASHTO National Bridge Element Manual.• Insignificant or narrow cracks – less than 0.012 inches• Moderate width cracks – 0.012 to 0.05 inches• Wide cracks greater than 0.05 inchesPrestressed Concrete Cracks will remain as recommended in the AASHTO National Bridge Element Manual.• Insignificant or narrow cracks – less than 0.004 inches• Moderate width cracks – 0.004 to 0.010 inches• Wide cracks greater than 0.010 inches

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Pattern (Map) Cracking

The AASHTO Manual for Element Inspection gives no guidance on what constitutes moderate or heavy cracking. If the widths of the pattern cracks meet the definition of mod-erate or wide cracks, then the crack width shall be used to determine the condition state. When the crack width is smaller than moderate, then if the pattern spacing is greater than 12 inches, use condition state 1. If the pattern spacing is 6 to 12 inches, this is moderate and use condition state 2. If the spacing less than 6 inches this is heavy and use condi-tion state 3.

Predominant Defect GuidanceWhen multiple defects in the same condition state exist at the same location, use the following for guidance in select-ing the defect to code. Other defects should be mentioned in the inspection notes.

Steel Elements• 6000 Scour• 4000 Settlement• 1900 Distortion• 1010 Cracking • 1020 Connection • 1000 Corrosion

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Prestressed Concrete Elements

• 6000 Scour

• 4000 Settlement

• 1900 Distortion

• 1100 Exposed Prestressing

• 1090 Exposed Rebar

• 1110 Cracking

• 1080 Delamination/Spall/Patched Area

• 1120 Efflorescence Rust Staining

• 1190 Abrasion/Wear

Reinforced Concrete Elements

• 6000 Scour

• 4000 Settlement

• 1900 Distortion

• 1090 Exposed Rebar

• 1130 Cracking

• 1080 Delamination/Spall/Patched Area

• 1120 Efflorescence Rust Staining

• 1190 Abrasion Wear

Timber Elements• 6000 Scour

• 4000 Settlement

• 1900 Distortion

• 1150 Check/Shake

• 1140 Decay/Section Loss

• 1170 Split/Delamination

• 1160 Crack

• 1020 Connection

• 1180 Abrasion/Wear26

Other Material Elements• 6000 Scour• 4000 Settlement• 1900 Distortion• 2240 Loss of Bearing Area• 2230 Bulging, Splitting or Tearing• 2220 Alignment• 2210 Movement• 1020 Connections• 1010 Cracking• 2330 Seal Damage• 2360 Adjacent Deck or Header• 1220 Deterioration• 9160 Leakage and Blockage (drainage)• 2310 Leakage (joints)• 1080 Delamination/Spall/Patched Area• 2320 Seal Adhesion• 2340 Seal Cracking• 2350 Debris Impaction• 2370 Metal Deterioration or Damage• 1000 Corrosion• 1120 Efflorescence Rust Staining

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Masonry Elements

• 6000 Scour• 4000 Settlement• 1900 Distortion• 1640 Masonry Displacement• 1620 Split/Spall• 1610 Mortar Breakdown• 1080 Delamination/Spall• 1120 Efflorescence Rust Staining• 1630 Patched Area

Wearing Surface Elements

• 3210 Spalls/Delamination/Patch Area/Potholes• 3230 Effectiveness• 3220 Cracks – Wearing Surfaces

Steel Protective Coating System Elements

• 3440 Effectiveness• 3420 Peeling/Bubbling/Cracking• 3410 Chalking• 3430 Oxide Film Degradation

Concrete Protective Coating Systems

• 3540 Effectiveness• 3510 Wear

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Bearing Defects

• 2240 Loss of Bearing Area

• 1020 Connections

• 2220 Alignment

• 2230 Bulging, Splitting or Tearing

• 2210 Movement

• 1000 Corrosion

Deck Joint Elements

• 2330 Seal Damage

• 2320 Seal Adhesion

• 2310 Leakage

• 2350 Debris Impaction

• 2370 Metal Damage

• 2360 Adjacent Deck or Header

• 2340 Seal Cracking

Non Structural Movable Elements

• 9020 Operation

• 9010 Mechanical Alignment

• 9040 Mechanical Wear/Abrasion

• 9000 Lubrication

• 9030 Clearances

• 1000 Corrosion

Channel

• 9120 Degradation

• 9130 Aggradation

• 9110 Migration

• 9150 Bank Erosion

• 9100 Channel Alignment

• 9140 Debris

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DECK

DECK JOINTS ELEMENT TABLE

ELEMENT NAME UNITS ELEMENT NUMBER

Strip Seal Expansion Joint ft 300

Pourable Joint Seal ft 301

Compression Joint Seal ft 302

Assembly Joint/Seal (Modular)

ft 303

Open Expansion Joint ft 304

Assembly Joint without Seal ft 305

Other Expansion Joint ft 306

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Reinforced Concrete Deck and Slab Elements

Element # 12 — Reinforced Concrete Deck

Description: This element defines all reinforced concrete

bridge decks regardless of the wearing surface or protection

systems used.

Classification: NBE - National Bridge Element

Measurement: sq. ft

Element # 16 — Reinforced Concrete Top Flange

Description: This element defines all reinforced concrete bridge girder top flanges where traffic rides directly on the structural element regardless of the wearing surface or protec-tion systems used. These bridge types include tee-beams, box girders, and girders that require traffic to ride on the top flange.Classification: NBE - National Bridge ElementUnits of Measurement: sq. Ft

Element # 38 — Reinforced Concrete Slab

Description: This element defines all reinforced concrete bridge slabs regardless of the wearing surface or protection systems used.Classification: NBE - National Bridge ElementUnits of Measurement: sq. Ft

Element # 8098— Concrete on Precast Deck Panels

Description: This element defines all reinforced concrete bridge decks on precast deck panels. Classification: ADE rolls up to Element 12Units of Measurement: sq.ft

DECK

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33

Element Commentary

Element # 12 — Reinforced Concrete Deck

The deck evaluation is three dimensional in nature with the defects observed on the top surface, bottom surface, edges or all, and being captured using the defined condition states. Deck top or bottom surfaces that are not visible for inspection shall be assessed based on the available visible sur-face. If both top and bottom surfaces are not visible, the condition shall be assessed based on destructive and nondestructive testing or indicators in the materials covering the surfaces.

Element # 16 — Reinforced Concrete Top Flange

The flange evaluation is three dimensional in nature with the defects observed on the top surface, bottom surface, or both, and being captured using the defined condition states. Flange top or bottom surfaces that are not visible for inspection shall be assessed based on the available visible sur-face. If both top and bottom surfaces are not visible, the condition shall be assessed based on destructive and nondestructive testing, or indicators in the materials covering the surfaces.

Element # 38 — Reinforced Concrete Slab

The slab evaluation is three dimensional in nature with the defects observed on the top surface, bottom surface, edges or all, and being captured using the defined condition states. Slab top or bottom surfaces that are not visible for inspection shall be assessed based on the available visible sur-face. If both top and bottom surfaces are not visible, the condition shall be assessed based on destructive and nondestructive testing or indicators in the materials covering the surfaces.

Element # 8098 — Concrete on Precast Deck Panels

The deck evaluation is three dimensional in nature with the defects observed on the top surface, bottom surface, edges or all, and being captured using the defined condition states. Deck top or bottom surfaces that are not visible for inspection shall be assessed based on the available visible sur-face. If both top and bottom surfaces are not visible, the condition shall be assessed based on destructive and nondestructive testing or indicators in the materials covering the surfaces.

DECK

34

DECK

Defect Condition State 1 Condition State 2

GOOD FAIR

Delamination/Spall/

Patched Area(1080)

None

Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Exposed Re-bar

(1090)None

Present without measura-ble section loss.

Efflorescence/ Rust Staining

(1120)None

Surface white without build-up or leaching with-out rust staining.

Cracking (RC and Other)

(1130)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or unsealed moder-ate pattern or map crack-ing.

Damage(7000)

Not applicable

The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

Abrasion/Wear (PSC/RC) (1190)

No abrasion or wearing.

Abrasion or wearing has exposed coarse aggregate but the aggregate remains secure in the concrete.

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DECK

Condition State 3 Condition State 4

POOR SEVERE

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

The condition warrants a struc-tural review to determine the effect on strength or servicea-bility of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

Present with measurable section loss that does not warrant struc-tural review.

Heavy build-up with rust stain-ing.

Wide cracks or heavy pattern or map cracking.

The element has moderate dam-age caused by vehicular or vessel impact. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has severe damage caused by vehicular or vessel impact. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

Coarse aggregate is loose or has popped out of the concrete matrix due to abrasion or wear.

36

Prestressed Concrete Deck and Slab Elements

Element # 13 — Prestressed Concrete Deck

Description: This element defines all prestressed concrete bridge

decks regardless of the wearing surface or protection systems used.

Classification: NBE - National Bridge Element

Measurement: sq. Ft

Element # 15 — Prestressed Concrete Top Flange

Description: This element defines all prestressed bridge girder top flanges where traffic rides directly on the structural element regardless of the wearing surface or protection systems used. These bridge types include bulb-tees, box girders and girders that require traffic to ride on the top flange.Classification: NBE - National Bridge ElementUnits of Measurement: sq. Ft

Element # 8099 — Prestressed Concrete Slab (Sonovoid)

Description: This element defines those prestressed concrete slab constructed of prestressed slab units generally with an asphaltic con-crete overlay. The condition of the overlay shall be recorded in the wearing surface element.Classification: ADE—Agency Defined Element Units of Measurement: sq. Ft

Element 8097— Prestressed Reinforced Concrete (Hybrid) Slab

Description: This element defines those prestressed reinforced con-crete slabs units with reinforced concrete on top of prestressed slab units. Classification: Agency Defined ElementUnits of Measurement: sq. ft.

DECK

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Element Commentary

Element # 13 — Prestressed Concrete Deck

The deck evaluation is three dimensional in nature with the defects observed on the top surface, bottom surface, edges or all, and being captured using the defined condition states. Deck top or bottom surfaces that are not visible for inspection shall be assessed based on the available visible surface. If both top and bottom surfaces are not visible, the condition shall be assessed based on destructive and nondestructive testing or indicators in the materials covering the surfaces. Defect 1900 Distortion shall not be used for this ele-ment.

Element # 15 — Prestressed Concrete Top Flange

The flange evaluation is three dimensional in nature with the defects observed on the top surface, bottom surface, edges or all, and being captured using the defined condition states. Flange top or bottom surfaces that are not visible for inspection shall be assessed based on the available visible surface. If both top and bottom surfaces are not visible, the condition shall be assessed based on destructive and nondestructive testing, or indicators in the materials covering the surfaces. Defect 1900 Distortion shall not be used for this ele-ment.

Element # 8099 — Prestressed Concrete Slab (Sonovoid)

The slab evaluation is three dimensional in nature with the defects observed on the top surface, bottom surface, edges or all, and being captured using the defined condition states. Slab top or bottom surfaces that are not visible for inspection shall be assessed based on the available visible surface. If both top and bottom surfaces are not visible, the condition shall be assessed based on destructive and nondestructive testing or indicators in the materials covering the surfaces. Defect 1900 Distortion may be used for this element.

Element # 8097— Prestressed Reinforced Concrete (Hybrid) Slab

The slab evaluation is three dimensional in nature with the defects observed on the top surface, bottom surface, edges or all, and being captured using the defined condition states. Slab top or bottom surfaces that are not visible for inspection shall be assessed based on the available visible surface. If both top and bottom surfaces are not visible, the condition shall be assessed based on destructive and nondestructive testing or indicators in the materials covering the surfaces. Defect 1900 Distortion may be used for this element.

DECK

38

DECK

Defect Condition State 1 Condition State 2

GOOD FAIR

Delamination/ Spall/

Patched Area(1080)

None

Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Exposed Rebar(1090)

NonePresent without measurable section loss.

Exposed Pre-stressing(1100)

None Present without section loss

Cracking (PSC)(1110)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or unsealed moderate pattern or map cracking.

Efflorescence/Rust Staining

(1120)None

Surface white without build-up or leaching without rust staining.

Damage(7000)

Not applicable

The element has impact damage. The specific dam-age caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

Abrasion/Wear (PSC/RC) (1190)

No abrasion or wear-ing.

Abrasion or wearing has exposed coarse aggregate but the aggregate remains secure in the concrete.

Distortion(1900)

NoneDistortion not requiring mitigation, or distortion mitigated.

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DECK

Condition State 3 Condition State 4

POOR SEVERE

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structur-al review.

The condition warrants a structural review to determine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or servicea-bility of the element or bridge.

Present with measurable section loss that does not warrant structural review.

Present with section loss that does not warrant structural review.

Wide cracks or heavy pattern or map cracking.

Heavy build-up with rust staining.

The element has moderate damage caused by vehicular or vessel im-pact. The specific damage caused by the impact has been captured in condition state 3 under the appro-priate material defect entry.

The element has severe damage caused by vehicular or vessel im-pact. The specific damage caused by the impact has been captured in condition state 4 under the appro-priate material defect entry.

Coarse aggregate is loose or has popped out of the concrete matrix due to abrasion or wear.

Distortion that requires mitigation, but does not warrant structural review.

40

Steel Deck Elements

Element # 28 — Steel Deck with Open Grid

Description: This element defines all open grid steel bridge

decks with no fill.

Classification: NBE - National Bridge Element

Measurement: sq. ft

Element # 29 — Steel Deck with Concrete Filled Grid

Description: This element defines steel bridge decks with concrete fill either in all of the openings or within the wheel tracks.Classification: NBE - National Bridge ElementUnits of Measurement: sq. ft

Element # 30 — Steel Deck Corrugated/Orthotropic/Etc.

Description: This element defines those bridge decks con-structed of corrugated metal filled with portland cement, as-phaltic concrete, or other riding surfaces. Orthotropic steel decks are also included. Classification: NBE - National Bridge ElementUnits of Measurement: sq. ft

DECK

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41

Element Commentary

Element # 28 — Steel Deck with Open Grid

The deck evaluation is three dimensional in nature with the defects observed on the top surface, bottom surface, edges or all, and being captured using the defined condition states

Element # 29 — Steel Deck with Concrete Filled Grid

The deck evaluation is three dimensional in nature with the defects observed on the top surface, bottom surface, edges or all, and being captured using the defined condition states.

Element # 30 — Steel Deck Corrugated/Orthotropic/Etc.

The deck evaluation is three dimensional in nature with the defects observed on the top surface, bottom surface, edges or all, and being captured using the defined condition states. Materials added for riding surface is not part of the element condition.

DECK

42

DECK

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

NoneFreckled Rust. Corrosion of the steel has initiated.

Cracking(1010)

None

Crack that has self arrested or has been arrested with effective arrest holes, dou-bling plates, or similar.

Connection(1020)

Connection is in place and function-ing as intended.

Loose fasteners or pack rust without distortion is present but the connection is in place and functioning as intended.

Damage(7000)

Not applicable

The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

Delamination/ Spall/

Patched Area(1080)

None

Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

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DECK

Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not warrant structural review.

The condition warrants a struc-tural review to determine the effect on strength or servicea-bility of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

Identified crack exists that is not arrested but does not war-

rant structural review.

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

The element has moderate dam-age caused by vehicular or vessel impact. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has severe damage caused by vehicular or vessel impact. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

44

Timber Deck and Slab Elements

Element # 31 — Timber Deck

Description: This element defines all timber bridge decks

regardless of the wearing surface or protection systems used.

Classification: NBE - National Bridge Element

Measurement: sq. ft

Element # 54 — Timber Slab

Description: This element defines all timber bridge slabs regardless of the wearing surface or protection systems used.Classification: NBE - National Bridge ElementUnits of Measurement: sq. ft

DECK

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Element Commentary

Element # 31 — Timber Deck

The deck evaluation is three dimensional in nature with the defects observed on the top and bottom surface, edges or all, and being captured using the defined condition states.

Timber running planks shall be included under the wearing surface assessment.

Element # 54 — Timber Slab

The slab evaluation is three dimensional in nature with the defects observed on the top and bottom surface, edges or all, and being captured using the defined condition states.

Timber running planks shall be included under the wearing surface assessment.

DECK

46

Defect Condition State 1 Condition State 2

GOOD FAIR

Connection(1020)

Connection is in place and function-ing as intended.

Loose fasteners or pack rust without distortion is present but the connec-tion is in place and func-tioning as intended.

Decay/ Section Loss

(1140)

None Affects less than 10% of the member section

Checks/Shakes(1150)

Surface penetration less than 5% of the member thickness regardless of loca-tion.

Penetrates 5% - 50% of the thickness of the mem-ber and not in a tension zone.

Cracks (Timber)(1160)

None. Cracks that have been arrested through effective measures.

Splits/Delamination

(Timber)(1170)

None Length less than the member depth or arrested with effective actions taken to mitigate.

Abrasion(1180)

None or no meas-urable section loss

Section loss less than 10% of the member thickness

Damage(7000)

Not applicable The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

DECK

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Condition State 3 Condition State 4

POOR SEVERE

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

The condition warrants a struc-tural review to determine the effect on strength or serviceabil-ity of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

Affects 10% or more of the member but does not warrant structural review.

Penetrates more than 50% of the thickness of the member or more than 5% of the member thickness in a tension zone. Does not warrant structural analysis.

Identified cracks exist that are not arrested and do not require structural review

Length equal to or greater than the member depth, but does not require structural review.

Section loss 10% or more of the member thickness but does not warrant structural review.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the ap-propriate material defect entry.

DECK

48

Other Material Deck and Slab Elements

Element # 60 — Other Deck

Description: This element defines all other material bridge

decks regardless of the wearing surface or protection systems

used.

Classification: NBE - National Bridge Element

Measurement: sq. ft

Element # 65 — Other Slab

Description: This element defines all slabs constructed of other materials regardless of the wearing surface or protection systems used.Classification: NBE - National Bridge ElementUnits of Measurement: sq. ft

DECK

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Element Commentary

Element # 60 — Other Deck

The deck evaluation is three dimensional in nature with the defects observed on the top and bottom surface, edges or all, and being captured using the defined condition states.

The other material deck is intended for decks constructed of composite materials, or other materials that cannot be classified using any other defined deck element.

Element # 65 — Other Slab

The slab evaluation is three dimensional in nature with the defects observed on the top and bottom surface, edges or all, and being captured using the defined condition states.

The other material slab is intended for slabs constructed of composite materials, or other materials that cannot be classified using any other defined slab element.

DECK

50

DECK

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

NoneFreckled Rust. Corrosion of the steel has initiated.

Cracking(1010)

None

Crack that has self arrested or has been arrested with effec-tive arrest holes, doubling plates, or similar.

Connections(1020)

Connection is in place and functioning as intended.

Loose fasteners or pack rust without distortion is present but the connection is in place and functioning as intended.

Spalls/ Delami-nations/ Patch

Areas(1080)

None

Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Cracking (RC and Other)

(1130)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or unsealed moderate pattern or map cracking.

Deterioration(1220)

NoneInitiated breakdown or deteri-oration.

Damage(7000)

Not applicable

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

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DECK

Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not warrant structural review.

The condition warrants a structural review to determine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or servicea-bility of the element or bridge.

Identified crack exists that is not arrested but does not warrant struc-tural review.

Missing bolts, rivets, broken welds, fasteners or pack rust with distor-tion but does not warrant a structur-al review.

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structur-al review.

Wide cracks or heavy pattern or map cracking.

Significant deterioration or break-down that does not warrant struc-tural review.

The element has impact damage. The specific damage caused by the impact has been captured in condi-tion state 3 under the appropriate material defect entry. .

The element has impact damage. The specific damage caused by the impact has been captured in condi-tion state 4 under the appropriate material defect entry.

52

Deck Joint Elements

Element # 300 — Strip Seal Expansion Joint

Description: This element defines those expansion joint de-

vices which utilize a neoprene type waterproof gland with

some type of metal extrusion or other system to anchor the

gland.

Classification: BME - Bridge Management Element

Measurement: ft

Element # 303 — Assembly Joint With Seal

Description: This element defines only those joints filled with an assembly mechanism that have a seal.

Classification: BME - Bridge Management Element

Measurement: ft

Element # 305 — Assembly Joint Without Seal

Description: This element defines only those assembly joints that are open and not sealed. These joint includes finger and sliding plate joints.

Classification: BME - Bridge Management Element

Measurement: ft

Element # 306 — Other Joint

Description: This element defines only those other joints that are not defined by any other joint element.

Classification: BME - Bridge Management Element

Measurement: ft

DECK

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53

Element Commentary

Element # 305 — Assembly Joint Without Seal

This element shall include open joints with or without a drain-age trough below the joint. Do not use Defects 2310, 2320 or 2340 with this element.

Element # 306 — Other Joint

The other material joint element is intended for joints con-structed of materials that cannot be classified using any other de-fined joint element. Do not use Defects 2320, 2330 or 2340 with this element.

DECK

54

DECK

Defect Condition State 1 Condition State 2

GOOD FAIR

Leakage(2310)

NoneMinimal. Minor dripping through the joint.

Seal Adhesion(2320)

Fully AdheredAdhered for more than 50% of the joint height.

Seal Damage(2330)

NoneSeal abrasion without punc-tures.

Seal Cracking(2340)

None Surface crack

Debris Impac-tion

(2350)

No debris to a shal-low cover of loose debris may be evi-dent but does not affect the perfor-mance of the joint.

Partially filled with hard-packed material, but still allowing free movement.

Adjacent Deck or Header

(2360)

Sound. No spalls, delamination or unsound patches.

Edge delamination or spall less than 1 in. deep or less than 6 in. diameter. No ex-posed rebar. Patched area that is sound.

Metal Damage(2370)

None

Freckled rust, metal has no cracks, or impact damage. Connections may be loose but functioning as intended.

Damage(7000)

Not applicable

The element has impact damage. The specific dam-age caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

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DECK

Condition State 3 Condition State 4

POOR SEVERE

Moderate. More than a drip and less than free flow of water.

Free flow of water through the joint.

Adhered 50% or less of joint height but still some adhesion

Complete loss of adhesion

Punctured or ripped or partially pulled out.

Punctured completely through, pulled out, or missing.

Crack that partially penetrates the seal.

Crack that fully penetrates the seal.

Completely filled and impacts joint movement.

Completely filled and prevents joint movement.

Spall greater than 1 in. deep or 6 in. or greater in diameter. Ex-posed rebar. Delamination or unsound patched area that makes the joint loose.

Spall, delamination, unsound patched area or loose joint anchor that prevents the joint from func-tioning as intend-ed.

Section loss, missing or broken fasteners, cracking of the metal or impact damage but joint still functioning

Metal cracking, section loss, damage or connection failure that prevents the joint from function-ing as intend-ed.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the appro-priate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the appro-priate material defect entry.

56

Element # 301 — Pourable Joint Seal

Description: This element defines those joints filled with a

pourable seal with or without a backer.

Classification: BME - Bridge Management Element

Measurement: ft

Element # 302 — Compression Joint Seal

Description: This element defines only those joints filled with a preformed compression type seal. This joint does not have an anchor system to confine the seal.

Classification: BME - Bridge Management Element

Measurement: ft

DECK

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DECK

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58

DECK

Defect Condition State 1 Condition State 2

GOOD FAIR

Leakage(2310)

NoneMinimal. Minor dripping through the joint.

Seal Adhesion

(2320)Fully Adhered

Adhered for more than 50% of the joint height.

Seal Damage(2330)

NoneSeal abrasion without punc-tures.

Seal Cracking

(2340)None Surface crack

Debris Impac-

tion(2350)

No debris to a shal-low cover of loose debris may be evi-dent but does not affect the perfor-mance of the joint.

Partially filled with hard-packed material, but still allow-ing free movement.

Adjacent Deck or Header(2360)

Sound. No spalls, delamination or unsound patches.

Edge delamination or spall less than 1 in. deep or less than 6 in. diameter. No exposed rebar. Patched area that is sound.

Damage(7000)

Not applicable

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

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DECK

Condition State 3 Condition State 4

POOR SEVERE

Moderate. More than a drip and less than free flow of water.

Free flow of water through the joint.

Adhered 50% or less of joint height but still some adhesion

Complete loss of adhesion

Punctured or ripped or partially pulled out.

Punctured completely through, pulled out, or missing.

Crack that partially penetrates the seal.

Crack that fully penetrates the seal.

Completely filled and impacts joint movement.

Completely filled and prevents joint movement.

Spall greater than 1 in. deep or 6 in. or greater in diameter. Exposed rebar. Delamination or unsound patched area that makes the joint loose.

Spall, delamination, unsound patched area or loose joint an-chor that prevents the joint from functioning as intend-ed.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

60

Element # 304 — Open Expansion Joint

Description: This element defines only those joints that are

open and not sealed.

Classification: BME - Bridge Management Element

Measurement: ft

DECK

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61

Element Commentary

Element # 304 — Open Expansion Joint

This element is intended for joints designed as open joints not those joints that were designed to have a seal that is currently miss-ing.

DECK

62

DECK

Defect Condition State 1 Condition State 2

GOOD FAIR

Debris Impaction

(2350)

No debris to a shallow cover of loose debris may be evident but does not affect the performance of the joint.

Partially filled with hard-packed material, but still allowing free movement.

Adjacent Deck or Header(2360)

Sound. No spalls, delamination or un-sound patches.

Edge delamination or spall less than 1 in. deep or less than 6 in. diame-ter. No exposed rebar. Patched area that is sound.

Damage(7000)

Not applicable

The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

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63

DECK

Condition State 3 Condition State 4

POOR SEVERE

Completely filled and impacts joint movement.

Completely filled and prevents joint movement.

Spall greater than 1 in. deep or 6 in. or greater in diameter. Exposed rebar. Delamination or unsound patched area that makes the joint loose.

Spall, delamination, unsound patched area or loose joint an-chor that prevents the joint from functioning as intend-ed.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

64

Deck Approach Slab Elements

Element # 320 — Prestressed Concrete Approach Slab

Description: This element defines those structural sections,

between the abutment and the approach pavement that are

constructed of prestressed (post-tensioned) reinforced con-

crete.

Classification: BME - Bridge Management Element

Measurement: sq. ft.

DECK

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DECK

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66

DECK

Defect Condition State 1 Condition State 2

GOOD FAIR

Delamination/ Spall/

Patched Area(1080)

None

Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Exposed Rebar(1090)

NonePresent without measur-able section loss.

Exposed Pre-stressing(1100)

NonePresent without section loss

Cracking (PSC)(1110)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or unsealed moderate pattern or map cracking.

Settlement(4000)

None

Exists within tolerable limits or arrested with no observed structural distress.

Damage(7000)

Not applicable

The element has impact damage. The specific damage caused by the impact has been cap-tured in condition state 2 under the appropriate material defect entry.

Abrasion/Wear (PSC/RC)

(1190)

No abrasion or wear-ing.

Abrasion or wearing has exposed coarse aggre-gate but the aggregate remains secure in the concrete.

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67

DECK

Condition State 3 Condition State 4

POOR SEVERE

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not war-rant structural review.

The condition warrants a structur-al review to determine the effect on strength or serviceability of the element or bridge; OR a structural review has been com-pleted and the defects impact strength or serviceability of the element or bridge.

Present with measurable section loss that does not warrant struc-tural review.

Present with section loss that does not warrant structural re-view.

Wide cracks or heavy pattern or map cracking.

Exceeds tolerable limits but does not warrant structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the appro-priate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the appro-priate material defect entry.

Coarse aggregate is loose or has popped out of the concrete matrix due to abrasion or wear.

68

Element # 321 — Reinforced Concrete Approach Slab

Description: This element defines those structural sections,

between the abutment and the approach pavement, that are

constructed of mild steel reinforced concrete.

Classification: BME - Bridge Management Element

Measurement: sq ft

DECK

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DECK

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DECK

Defect Condition State 1 Condition State 2

GOOD FAIR

Delamination/ Spall/

Patched Area(1080)

None

Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Exposed Rebar(1090)

NonePresent without meas-urable section loss.

Cracking (RC and Other)

(1130)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or un-sealed moderate pat-tern or map cracking.

Settlement(4000)

None

Exists within tolerable limits or arrested with no observed structural distress.

Damage(7000)

Not applicable

The element has im-pact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate materi-al defect entry.

Abrasion/Wear (PSC/RC)

(1190)

No abrasion or wear-ing.

Abrasion or wearing has exposed coarse aggregate but the ag-gregate remains secure in the concrete.

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71

DECK

Condition State 3 Condition State 4

POOR SEVERE

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

The condition warrants a struc-tural review to determine the effect on strength or servicea-bility of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

Present with measurable section loss that does not warrant struc-tural review.

Wide cracks or heavy pattern or map cracking.

Exceeds tolerable limits but does not warrant structural review.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

Coarse aggregate is loose or has popped out of the concrete matrix due to abrasion or wear.

72

Bridge Railing Elements

Element # 330 — Metal Bridge Railing

Description: This element defines all types and shapes of

metal bridge railing. Steel, aluminum, metal beam, rolled

shapes, etc. will all be considered part of this element. Includ-

ed in this element are the posts of metal, timber or concrete,

blocking, and curb.

Classification: NBE - National Bridge Element

Measurement: ft

DECK

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73

Element Commentary

Element # 330 — Metal Bridge Railing

The number of rows of rail on a bridge is commonly two, one on each side of the traveled way. In some cases there may be more than two rows when the bridge has a center median or protected pedestrian/bicycle lanes. Refer to the other bridge rail material ele-ments (concrete, timber, masonry, other) for specific defects for assessing the condition of posts, blocking and curbs that may be constructed of materials other than metal.

DECK

74

DECK

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

NoneFreckled Rust. Corrosion of the steel has initiated.

Cracking/Fatigue(1010)

None

Crack that has self arrested or has been arrested with effec-tive arrest holes, doubling plates, or similar.

Connections(1020)

Connection is in place and functioning as intended.

Loose fasteners or pack rust without distortion is present but the connection is in place and functioning as intended.

Distortion(1900)

NoneDistortion not requiring miti-gation or mitigated distortion.

Damage(7000)

Not applicable

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

Spalls/ Delaminations/

Patch Areas(1080)

None

Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Cracking (RC and Other)

(1130)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or unsealed moderate pattern or map cracking.

Efflorescence(1120)

NoneSurface white without build-up or leaching without rust staining.

Exposed Rebar(1090)

NonePresent without measurable section loss.

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75

DECK

Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not warrant structural review.

The condition warrants a structural review to determine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Identified crack exists that are not arrest-ed and does not require structural review

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

Distortion that requires mitigation that has not been addressed but does not require structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review

Heavy build-up with rust staining.

Wide cracks or heavy pattern or map cracking.

Present with measurable section loss that does not warrant structural review.

76

Element # 331 — Reinforced Concrete Bridge Railing

Description: This element defines all types and shapes of

reinforced concrete bridge railing. All elements of the railing

must be concrete.

Classification: BME - Bridge Management Element

Measurement: ft

DECK

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77

Element Commentary

Element # 331 — Reinforced Concrete Bridge Railing

The number of rows of rail on a bridge is commonly two, one on each side of the bridge. In some cases there may be more than two rows when you have a center median or protected pedestrian/bicycle lanes.

DECK

78

DECK

Defect Condition State 1 Condition State 2

GOOD FAIR

Spalls/ Delaminations/

Patch Areas(1080)

None

Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Exposed Rebar(1090)

NonePresent without section loss.

Efflorescence(1120)

NoneSurface white without build-up or leaching without rust staining.

Cracking (RC and Other)

(1130)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or un-sealed moderate pattern or map cracking.

Damage(7000)

Not applicable

The element has impact damage. The specific damage caused by the impact has been cap-tured in condition state 2 under the appropriate material defect entry.

Abrasion/Wear (PSC/RC)

(1190)

No abrasion or wearing

Abrasion or wearing has exposed coarse aggre-gate but the aggregate remains secure in the concrete.

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DECK

Condition State 3 Condition State 4

POOR SEVERE

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

The condition warrants a struc-tural review to determine the effect on strength or serviceabil-ity of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

Present with section loss that does not warrant structural review.

Heavy build-up with rust staining.

Wide cracks or heavy pattern or map cracking.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the ap-propriate material defect entry.

Coarse aggregate is loose or has popped out of the concrete matrix due to abrasion or wear.

80

Element # 332 — Timber Bridge Railing

Description: This element defines all types and shapes of

timber bridge railing. Included in this element are the posts of

timber, metal or concrete, blocking, and curb.

Classification: NBE - National Bridge Element

Measurement: ft

DECK

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81

Element Commentary

Element # 332 — Timber Bridge Railing

The number of rows of rail on a bridge is commonly two, one on each side of the traveled way. In some cases there may be more than two rows when the bridge has a center median or protected pedestrian/bicycle lanes. Refer to the other bridge rail material ele-ments (metal, concrete, masonry, other) for specific defects for assessing the condition of posts, blocking and curbs that may be constructed of materials other than timber.

DECK

82

DECK

Defect Condition State 1 Condition State 2

GOOD FAIR

Connection(1020)

Connection is in place and functioning as intended.

Loose fasteners or pack rust without distortion is present but the connec-tion is in place and func-tioning as intended.

Decay/Section Loss

(1140)None

Affects less than 10% of the member section

Checks/Shakes(1150)

Surface penetration less than 5% of the member thickness regardless of location.

Penetrates 5% - 50% of the thickness of the mem-ber and not in a tension zone.

Cracks (Timber)(1160)

None.Cracks that have been arrested through effective measures.

Splits/Delamination

(Timber)(1170)

None

Length less than the member depth or arrested with effective actions taken to mitigate.

Abrasion(1180)

None or no measurable section loss

Section loss less than 10% of the member thickness

Damage(7000)

Not applicable

The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

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83

DECK

Condition State 3 Condition State 4

POOR SEVERE

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

The condition warrants a structur-al review to determine the effect on strength or serviceability of the element or bridge; OR a structural review has been com-pleted and the defects impact strength or serviceability of the element or bridge.

Affects 10% or more of the mem-ber but does not warrant structur-al review.

Penetrates more than 50% of the thickness of the member or more than 5% of the member thickness in a tension zone. Does not war-rant structural analysis.

Identified cracks exist that are not arrested and do not require struc-tural review

Length equal to or greater than the member depth, but does not require structural review.

Section loss 10% or more of the member thickness but does not warrant structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the appro-priate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the appro-priate material defect entry.

84

Element # 333 — Other Bridge Railing

Description: This element defines all types and shapes of

bridge railing except those defined as metal, concrete, timber,

or masonry.

Classification: NBE - National Bridge Element

Measurement: ft

DECK

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85

Element Commentary

Element # 333 — Other Bridge Railing

This element should be used for materials not otherwise de-fined. The number of rows of rail on a bridge is commonly two, one on each side of the traveled way. In some cases there may be more than two rows when the bridge has a center median or protected pedestrian/bicycle lanes.

DECK

86

DECK

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

NoneFreckled Rust. Corrosion of the steel has initiated.

Cracking(1010)

None

Crack that has self arrested or has been arrested with effec-tive arrest holes, doubling plates, or similar.

Connections(1020)

Connection is in place and functioning as intended.

Loose fasteners or pack rust without distortion is present but the connection is in place and functioning as intended.

Spalls/Delaminations/

Patch Areas(1080)

None

Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Efflorescence(1120)

NoneSurface white without build-up or leaching without rust staining.

Cracking (RC and Other)

(1130)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or unsealed moderate pattern or map cracking.

Deterioration(1220)

NoneInitiated breakdown or deteri-oration.

Distortion(1900)

NoneDistortion not requiring miti-gation, or distortion mitigated.

Damage(7000)

Not applicable

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

Exposed Re-bar (1090)

NonePresent without section loss.

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87

DECK

Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not warrant structural review.

The condition warrants a struc-tural review to determine the effect on strength or servicea-bility of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceabil-ity of the element or bridge.

Identified crack exists that is not arrest-ed but does not warrant structural re-view.

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

Heavy build-up with rust staining.

Wide cracks or heavy pattern or map cracking.

Significant deterioration or breakdown that does not warrant structural review.

Distortion that requires mitigation, but does not warrant structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

Present with section loss that does not warrant structural review.

88

Deck Joint Elements

Element # 334 — Masonry Bridge Railing

Description: This element defines all types and shapes of

masonry block or stone bridge railing. All elements of the

railing must be masonry block or stone.

Classification: NBE - National Bridge Element

Measurement: ft

DECK

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89

Element Commentary

Element # 334 — Masonry Bridge Railing

The number of rows of rail on a bridge is commonly two, one on each side of the bridge. In some cases there may be more than two rows when you have a center median or protected pedestrian/bicycle lanes.

DECK

90

DECK

DefectCondition

State 1Condition State 2

GOOD FAIR

Delamination/Spall/

Patched Area(1080)

NoneDelaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Efflorescence(1120)

NoneSurface white without build-up or leaching without rust staining.

MortarBreakdown (Masonry)

(1610)

NoneCracking or voids in less than 10% of joints.

Splits or Spalls (Masonry)

(1620)None

Block or stone has split or spalled with no shifting.

Patched Areas (Masonry)

(1630)None Sound Patches

MasonryDisplacement

(1640)None

Block or stone has shifted slightly out of alignment.

Distortion(1900)

NoneDistortion not requiring mitigation or mitigated distortion.

Damage(7000)

Notapplicable

The element has impact damage. The specific damage caused by the impact has been captured in condi-tion state 2 under the appropriate material defect entry.

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91

DECK

Condition State 3 Condition State 4

POOR SEVERE

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

The condition warrants a structural review to deter-mine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or service-ability of the element or bridge.

Heavy build-up with rust staining.

Cracking or voids in 10% or more of the of joints

Block or stone has split or spalled with shifting but does not warrant a structural review.

Unsound Patches

Block or stone has shifted significantly out of alignment or is missing but does not warrant structural review.

Distortion that requires mitigation that has not been addressed but does not require structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

92

Wearing Surfaces Elements

Element # 510 — Wearing Surfaces

Description: This element is for all decks/slabs that have

overlays made with flexible (asphaltic concrete), semi rigid

(epoxy and polyester material), rigid (portland cement) materi-

als and timber running planks.

Classification: BME - Bridge Management Element

Measurement: sq ft

DECK

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93

DECK

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94

DECK

Defect Condition State 1 Condition State 2

GOOD FAIR

Spalls/Delaminations/

Patch Areas/Potholes - Wearing

Surfaces(3210)

None

Delaminations. Spalls 1 in. or less deep or less than 6 in. in diameter. Patched areas that are sound. Partial depth pothole.

Cracks - Wearing Surfaces(3220)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or un-sealed moderate pattern or map cracking.

Effectiveness -Wearing Surfaces

(3230)

Fully effective. No evidence of leakage or further deteriora-tion of the protected element.

Substantially effective. Deterioration of the protected element has slowed.

Damage(7000)

Not applicable

The element has impact damage. The specific damage caused by the impact has been cap-tured in condition state 2 under the appropriate material defect entry.

Abrasion/Wear (PSC/RC) (1190)

No abrasion or wearing.

Abrasion or wearing has exposed coarse aggregate but the aggre-gate remains secure in the concrete.

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95

DECK

Condition State 3 Condition State 4

POOR SEVERE

Spalls greater than 1 in. deep or greater than 6 in. in diameter. Patched areas that are unsound or showing distress. Full depth pothole. The wearing surface is no

longer effective.

Wide cracks or heavy pattern or map cracking.

Limited effectiveness. Deterio-ration of the protected element has progressed.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the ap-propriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

Coarse aggregate is loose or has popped out of the concrete ma-trix due to abrasion or wear.

96

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97

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98

Steel Superstructure Elements

Element # 102 — Steel Closed Web/Box Girder

Description: This element defines all steel box girders or

closed web girders, and is for all box girders regardless of

protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Element # 107 — Steel Open Girder/Beam

Description: This element defines all steel open girders, and

is for all girders regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Element # 113 — Steel Stringer

Description: This element defines steel members that support

the deck in a stringer floor beam system, and is for all stringers

regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Element # 120 — Steel Truss

Description: This element defines all steel trusses, and is for

all steel trusses regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

SUPER

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99

Element Commentary

Element # 102 — Steel Closed Web/Box Girder

The box girder evaluation is three dimensional in nature with the defects observed on exterior and interior surfaces being used to capture the condition states.

Element # 107 — Steel Open Girder/Beam

Condition evaluation for this element includes the web face and the top and bottom faces of the flange.

Element # 113 — Steel Stringer

Condition evaluation for this element includes the web faces and the top and bottom faces of the flange.

Element # 120 — Steel Truss

Observed distress in truss vertical or diagonal members shall be reported as the length projected along the length of the truss.

SUPER

100

Element # 141 — Steel Arch

Description: This element defines steel arches regardless of

type, and is for all arches regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Element # 147 — Steel Main Cables

Description: This element defines all steel main suspension

or cable stay cables not embedded in concrete. It is for all ca-

ble groups regardless of protective systems.

Classification: NBE - National Bridge Element

Measurement: ft

Element # 148 — Secondary Steel Cables

Description: This element defines all steel suspender cables

not embedded in concrete. It is for all individual or cable

groups regardless of protective systems.

Classification: NBE - National Bridge Element

Measurement: each

SUPER

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101

Element Commentary

Element # 141 — Steel Arch

Observed distress in arch diagonals and vertical members (including spandrel columns) shall be reported as the projected length along the arch length.

Element # 147 — Steel Main Cables

This element is intended for use on main cables in suspension bridges or main cable stays in cable stayed bridges. Suspender ca-bles or other smaller cables shall be captured using the secondary cable element.

Element # 148 — Secondary Steel Cables

This element is intended for use on suspender cables, other smaller cables or groups of cables in one location acting as a system to carry loads from the superstructure to the main cable/arch.

Suspension bridge main cables or cable stays shall be captured using the steel main cable element.

SUPER

102

Element# 152—Steel Floor Beam

Description: This element defines steel floor beams that typically support stringers, and is for all floor beams regardless of protective system.Classification: NBE—National Bridge ElementMeasurement: ft

Element # 161 — Steel Pin and Pin & Hanger Assembly or Both

Description: This element defines steel pins and pin and

hanger assemblies and is for all assemblies regardless of pro-

tective system.

Classification: NBE - National Bridge Element

Measurement: each

Element # 162 — Steel Gusset Plate

Description: This member defines only those steel gusset

plate(s) connections that are on the main truss/arch panel(s).

These connections can be constructed with one or more plates

that may be bolted, riveted, or welded. This element is for all

gusset plates regardless of protective systems.

Classification: NBE - National Bridge Element

Measurement: each

SUPER

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103

Element Commentary

Element# 152—Steel Floor Beam

Condition evaluation for this element includes the web faces and the top and bottom faces of the flange.

Element # 161 — Steel Pin and Pin & Hanger Assembly or Both

Distress observed on either hanger assembly plate should be considered in the condition assessment.

Element # 162 — Steel Gusset Plate

For built-up gusset plates, distress observed on any plate should be considered in the condition assessment. All plates at a connection (or panel) point are considered 1 gusset plate regardless of the number of plates present.

SUPER

104

SUPER

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

NoneFreckled Rust. Corrosion of the steel has initiated.

Cracking(1010)

None

Crack that has self arrested or has been arrested with effective arrest holes, dou-bling plates, or similar.

Connection(1020)

Connection is in place and function-ing as intended.

Loose fasteners or pack rust without distortion is present but the connection is in place and functioning as intended.

Distortion(1900)

NoneDistortion not requiring mitigation or mitigated distortion.

Damage(7000)

Not applicable

The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

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SUPER

Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not warrant structural review.

The condition warrants a struc-tural review to determine the effect on strength or servicea-bility of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

Identified crack exists that is not arrested but does not war-rant structural review.

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

Distortion that requires mitiga-tion that has not been addressed but does not require structural review.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

106

Prestressed Concrete Superstructure Elements

Element # 104 — Prestressed Conc. Closed Web/Box Girder

Description: This element defines all pre-tensioned or post-tensioned

concrete closed web girders or box girders, and is for all box girders

regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Element # 109 — Prestressed Concrete Open Girder/Beam

Description: This element defines pre-tensioned or post-tensioned

concrete open web girders, and is for all girders regard-less of protec-

tive system.

Classification: NBE - National Bridge Element

Measurement: ft

Element # 115 — Prestressed Concrete Stringer

Description: This element defines pre-tensioned or post-tensioned

concrete members that support the deck in a stringer floor beam sys-

tem, and is for all stringers regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Element # 154 — Prestressed Concrete Floor Beam

Description: This element defines prestressed concrete floor beams

that typically support stringers, and is for all floor beams regardless of

protective system.

Classification: NBE - National Bridge Element

Measurement: ft

SUPER

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Element Commentary

Element # 104 — Prestressed Concrete Closed Web/Box Girder

The box girder evaluation is three dimensional in nature which includes defects observed on exterior and interior surfaces.

Where traffic rides directly on the structural element, regard-less of the wearing surface, evaluation of the top flange above the fillet is considered with element 15.

Element # 109 — Prestressed Concrete Open Girder/Beam

Where traffic rides directly on the structural element, regard-less of the wearing surface, evaluation of the top flange above the fillet is considered with element 15.

Element # 115 — Prestressed Concrete Stringer

Condition evaluation for this element includes the web faces and the top and bottom flange surfaces.

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108

Defect Condition State 1 Condition State 2

GOOD FAIR

Delamination/ Spall/

Patched Area(1080)

None

Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Exposed Rebar(1090)

NonePresent without measura-ble section loss.

Exposed Pre-stressing(1100)

NonePresent without section loss

Cracking (PSC)(1110)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or unsealed mod-erate pattern or map cracking.

Efflorescence/ Rust Staining

(1120)None

Surface white without build-up or leaching without rust staining.

Damage(7000)

Not applicable

The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

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Condition State 3 Condition State 4

POOR SEVERE

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

The condition warrants a struc-tural review to determine the effect on strength or servicea-bility of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

Present with measurable section loss that does not warrant struc-tural review.

Present with section loss that does not warrant structural review.

Wide cracks or heavy pattern or map cracking.

Heavy build-up with rust stain-ing.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

110

Element # 143 — Prestressed Concrete Arch

Description: This element defines only pre-tensioned or post-

tensioned concrete arches, and is for all arches regardless of

protective system.

Classification: NBE - National Bridge Element

Measurement: ftSUPER

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111

Element Commentary

Element # 143 — Prestressed Concrete Arch

Observed distress in arch diagonals and vertical members (including spandrel columns) shall be reported as the projected length along the arch length.

For filled arches, the arch quantity shall be measured from spring line to spring line. The length below the spring line is consid-ered substructure.

SUPER

112

SUPER

Defect Condition State 1 Condition State 2

GOOD FAIR

Delamination/ Spall/

Patched Area(1080)

None

Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Exposed Rebar(1090)

NonePresent without measura-ble section loss.

Exposed Pre-stressing(1100)

NonePresent without section loss

Cracking (PSC)(1110)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or unsealed mod-erate pattern or map cracking.

Efflorescence/ Rust Staining

(1120)None

Surface white without build-up or leaching without rust staining.

Damage(7000)

Not applicable

The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

Abrasion/Wear (PSC/RC)

(1190)

No abrasion or wearing

Abrasion or wearing has exposed coarse aggregate but the aggregate remains secure in the concrete.

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SUPER

Condition State 3 Condition State 4

POOR SEVERE

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

The condition warrants a struc-tural review to determine the effect on strength or servicea-bility of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

Present with measurable section loss that does not warrant struc-tural review.

Present with section loss that does not warrant structural review.

Wide cracks or heavy pattern or map cracking.

Heavy build-up with rust stain-ing.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

Coarse aggregate is loose or has popped out of the concrete matrix due to abrasion or wear.

114

Reinforced Concrete Superstructure Elements

Element # 105 — Reinforced Concrete Closed Web/Box Girder

Description: This element defines all reinforced concrete box girders

or closed web girders, and is for all box girders regardless of protective

system.

Classification: NBE - National Bridge Element

Measurement: ft

Element # 110 — Reinforced Concrete Open Girder/Beam

Description: This element defines mild steel reinforced concrete open

web girders, and is for all girders regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Element # 116 — Reinforced Concrete Stringer

Description: This element defines mild steel reinforced concrete

members that support the deck in a stringer floor beam system, and is

for all stringers regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Element # 155 — Reinforced Concrete Floor Beam

Description: This element defines mild steel reinforced concrete floor

beams that typically support stringers, and is for all floor beams re-

gardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

SUPER

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Element Commentary

Element # 105 — Reinforced Concrete Closed Web/Box Girder

Where traffic rides directly on the structural element, regard-less of the wearing surface, evaluation of the top flange above the fillet is considered with element 16.

Element # 110 — Reinforced Concrete Open Girder/Beam

Condition evaluation for this element includes the web faces and the top and bottom flange surfaces.

Where traffic rides directly on the structural element regardless of the wearing surface evaluation of the top flange above the fillet is considered with element 16.

SUPER

116

Defect Condition State 1 Condition State 2

GOOD FAIR

Delamination/Spall/

Patched Area(1080)

None

Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Exposed Rebar(1090)

NonePresent without measur-able section loss.

Efflorescence/ Rust Staining

(1120)None

Surface white without build-up or leaching without rust staining.

Cracking (RC and Other)

(1130)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or unsealed moderate pattern or map cracking.

Damage(7000)

Not applicable

The element has impact damage. The specific damage caused by the impact has been cap-tured in condition state 2 under the appropriate material defect entry.

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Condition State 3 Condition State 4

POOR SEVERE

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

The condition warrants a struc-tural review to determine the effect on strength or servicea-bility of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

Present with measurable section loss that does not warrant struc-tural review.

Heavy build-up with rust stain-ing.

Wide cracks or heavy pattern or map cracking.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

118

Element # 144 — Reinforced Concrete Arch

Description: This element defines only mild steel reinforced

concrete arches, and is for all arches regardless of protective

system.

Classification: NBE - National Bridge Element

Measurement: ftSUPER

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Element Commentary

Element # 144 — Reinforced Concrete Arch

Observed distress in arch diagonals, vertical members (including spandrel columns) and spandrel walls shall be reported as the projected length along the arch length.

For filled arches, the arch quantity shall be measured from spring line to spring line. The length below the spring line is consid-ered substructure.

SUPER

120

SUPER

Defect Condition State 1 Condition State 2

GOOD FAIR

Delamination/Spall/

Patched Area(1080)

None

Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Exposed Rebar(1090)

NonePresent without measur-able section loss.

Efflorescence/ Rust Staining

(1120)None

Surface white without build-up or leaching without rust staining.

Cracking (RC and Other)

(1130)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or unsealed moderate pattern or map cracking.

Damage(7000)

Not applicable

The element has impact damage. The specific damage caused by the impact has been cap-tured in condition state 2 under the appropriate material defect entry.

Abrasion/Wear (PSC/RC)

(1190)

No abrasion or wearing

Abrasion or wearing has exposed coarse aggre-gate but the aggregate remains secure in the concrete.

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SUPER

Condition State 3 Condition State 4

POOR SEVERE

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

The condition warrants a struc-tural review to determine the effect on strength or servicea-bility of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

Present with measurable section loss that does not warrant struc-tural review.

Heavy build-up with rust stain-ing.

Wide cracks or heavy pattern or map cracking.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

Coarse aggregate is loose or has popped out of the concrete matrix due to abrasion or wear.

122

Timber Superstructure Elements

Element # 111—Timber Open Girder/Beam

Description: This element defines all timber open girders,

and is for all girders regardless of protection system.

Classification: NBE - National Bridge Element

Measurement: ft

Element # 117 — Timber Stringer

Description: This element defines timber members that sup-

port the deck in a stringer floor beam system, and is for all

stringers regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Element # 135 — Timber Truss

Description: This element defines all timber truss elements,

including all tension and compression members for through

and deck trusses. It is for all trusses regardless of protective

system.

Classification: NBE - National Bridge Element

Measurement: ft

SUPER

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123

Element Commentary

Element # 135 — Timber Truss

Observed distress in truss vertical or diagonal members shall be reported as the length projected along the length of the truss.

SUPER

124

Element # 146 — Timber Arch

Description: This element defines only timber arches, and is

for all arches regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Element # 156 — Timber Floor Beam

Description: This element defines timber floor beams that

typically support stringers, and is for all floor beams regardless

of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

SUPER

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125

Element Commentary

Element # 146 — Timber Arch

Observed distress in arch diagonal and vertical members (including spandrel columns) shall be reported as the projected length along the arch.

SUPER

126

SUPER

Defect Condition State 1 Condition State 2

GOOD FAIR

Connection(1020)

Connection is in place and functioning as intended.

Loose fasteners or pack rust without distortion is present but the connection is in place and functioning as intended.

Decay/Section Loss

(1140)None

Affects less than 10% of the member section

Checks/Shakes(1150)

Surface penetration less than 5% of the member thickness regardless of location.

Penetrates 5% - 50% of the thickness of the member and not in a tension zone.

Cracks (Timber)(1160)

None.Cracks that have been arrested through effective measures.

Splits/Delamination

(Timber)(1170)

None

Length less than the mem-ber depth or arrested with effective actions taken to mitigate.

Abrasion(1180)

None or no measura-ble section loss

Section loss less than 10% of the member thickness

Damage(7000)

Not applicable

The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

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SUPER

Condition State 3 Condition State 4

POOR SEVERE

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

The condition warrants a structur-al review to determine the effect on strength or serviceability of the element or bridge; OR a structural review has been com-pleted and the defects impact strength or serviceability of the element or bridge.

Affects 10% or more of the mem-ber but does not warrant structur-al review.

Penetrates more than 50% of the thickness of the member or more than 5% of the member thickness in a tension zone. Does not war-rant structural analysis.

Identified cracks exist that are not arrested and do not require struc-tural review

Length equal to or greater than the member depth, but does not require structural review.

Section loss 10% or more of the member thickness but does not warrant structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the appro-priate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the appro-priate material defect entry.

128

Other Material Superstructure Elements

Element # 106 — Other Closed Web/Box Girder

Description: This element defines all other material box gird-

ers or closed web girders, and is for all other material box gird-

ers regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Element # 112 — Other Open Girder/Beam

Description: This element defines all other material girders,

and is for all girders regardless of protection system.

Classification: NBE - National Bridge Element

Measurement: ft

Element # 118 — Other Stringer

Description: This element defines all other material stringers,

and is for all stringers regardless of protection system.

Classification: NBE - National Bridge Element

Measurement: ft

Element # 136 — Other Truss

Description: This element defines all other material truss

elements, including all tension and compression members, and

through and deck trusses. It is for all other material trusses

regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

SUPER

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Element Commentary

Element # 106 — Other Closed Web/Box Girder

The box girder evaluation is three dimensional in nature with the defects observed including exterior and interior surfaces being used to capture the condition states.

The other material box girder is intended for box girders con-structed of composite materials, or other materials that can-not be classified using any other defined box girder element.

Element # 112 — Other Open Girder/Beam

The other material open girder is intended for open girders constructed of composite materials, or other materials that cannot be classified using any other defined open girder element.

Element # 118 — Other Stringer

The other material stringer is intended for stringers constructed of composite materials, or other materials that cannot be classified using any other defined stringer element.

Element # 136 — Other Truss

Observed distress in truss diagonal and vertical members shall be reported as the projected length along the length of the truss.

The other material open truss is intended for trusses construct-ed of composite materials, or other materials that cannot be classi-fied using any other defined truss element

SUPER

130

Element # 142 — Other Arch

Description: This element defines other material arches re-

gardless of type, and is for all other material arches regardless

of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Element # 149 — Other Secondary Cable

Description: This element defines all other material cables

not embedded in concrete. It is for all individual other material

cables or cable groups regardless of protective systems.

Classification: NBE - National Bridge Element

Measurement: each

Element# 157– Other Floor Beam

Description: This element defines other material floor beams that typically support stringers, and is for all floor beams regardless of protective system.Classification: NBE—National Bridge ElementMeasurement: ft

Element # 8199—External Post Tensioning Duct

Description: This element defines all external post tensioning ducts. Classification: ADE—Agency Defined ElementMeasurement: ft

SUPER

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131

Element Commentary

Element # 142 — Other Arch

Observed distress in arch diagonals and verticals (including spandrel columns) shall be reported as the projected length along the arch length.

The other material arch is intended for arches constructed of composite materials, or other materials that cannot be classified using any other defined arch element.

Element # 149 — Other Secondary Cable

This element is intended for use on suspender cables, other smaller cables or groups of cables in one location acting as a system to carry loads from the superstructure to the main cable/arch.

Suspension bridge main cables or cable stays shall be captured using the steel main cable element.

The other material secondary cable is intended for cables con-structed of composite materials, or other materials that can-not be classified using any other defined cable elements. Do not use De-fects 1080, 1120 or 1130 for this element.

Element # 157 — Other Floor Beam

The distortion defect is contingent on a number of factors such as site, wall thickness, fill depth, etc. The inspector shall use such factors to assess the proper condition state.

Element # 8199 — External Post Tensioning Duct

This element is intended for use on bridges with external ten-dons and includes deviators and anchorages.

SUPER

132

SUPER

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

NoneFreckled Rust. Corrosion of the steel has initiated.

Cracking(1010)

None

Crack that has self arrested or has been arrested with effective arrest holes, doubling plates, or similar.

Connection(1020)

Connection is in place and func-tioning as intend-ed.

Loose fasteners or pack rust without distortion is present but the connection is in place and functioning as intended.

Spalls/ Delami-nations/ Patch

Areas(1080)

NoneDelaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Efflorescence(1120)

NoneSurface white without build-up or leaching without rust staining.

Cracking (RC and Other)

(1130)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or unsealed moderate pattern or map cracking.

Deterioration(1220)

NoneInitiated breakdown or deteriora-tion.

Damage(7000)

Not applicable

The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appro-priate material defect entry.

Distortion (1900)

NoneDistortion not requiring mitiga-tion or mitigated distortion.

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SUPER

Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not warrant structural review.

The condition warrants a structur-al review to determine the effect on strength or serviceability of the element or bridge; OR a structural review has been com-pleted and the defects impact strength or serviceability of the element or bridge.

Identified crack exists that is not arrested but does not warrant struc-tural review.

Missing bolts, rivets, broken welds, fasteners or pack rust with distor-tion but does not warrant a structur-al review.

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

Heavy build-up with rust staining.

Wide cracks or heavy pattern or map cracking.

Distortion that requires mitigation that has not been addressed but does not warrant structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condi-tion state 3 under the appropriate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the appro-priate material defect entry.

Significant deterioration or break-down that does not warrant struc-tural review.

134

SUPER

SUPER

Masonry Superstructure Elements

Element # 145 — Masonry Arch

Description: This element defines masonry or stacked stone

arches, and is for all arches regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

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135

SUPER

Element Commentary

Element # 145 — Masonry Arch

Observed distress in arch spandrel walls shall be reported as the projected length along the arch length.

For filled arches, the arch quantity shall be measured from spring line to spring line. The length below the spring line is con-sidered substructure.

136

SUPER

Defect Condition State 1 Condition State 2

GOOD FAIR

Efflorescence(1120)

NoneSurface white without build-up or leaching without rust staining.

Mortar Break-down

(Masonry)(1610)

NoneCracking or voids in less than 10% of joints.

Splits or Spalls

(Masonry)(1620)

NoneBlock or stone has split or spalled with no shifting.

Patched Areas (Masonry)

(1630)None Sound Patch

Masonry Dis-placement

(1640)None

Block or stone has shifted slightly out of alignment.

Damage(7000)

Not applicable

The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appro-priate material defect entry.

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137

SUPER

Condition State 3 Condition State 4

POOR SEVERE

Heavy build-up with rust staining

The condition warrants a structur-al review to determine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Cracking or voids in 10% or more of the joints

Block or stone has split or spalled with shifting but does not warrant a structural review.

Unsound Patch

Block or stone has shifted signifi-cantly out of alignment or is missing but does not warrant a structural review

The element has impact damage. The specific damage caused by the impact has been captured in condi-tion state 3 under the appropriate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the appro-priate material defect entry.

138

Miscellaneous Superstructure Elements

Element # 8397 — Metal Drainage Systems

Description: This element defines all visible parts of the

drainage system that are constructed of metal.

Classification: ADE - Agency Defined Element

Measurement: each

SUPER

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139

Element Commentary

Element # 8397 — Metal Drainage Systems

This element consists of the entire drainage system from

bridge deck to outlet. This element should not be used for deck

scuppers or drainage holes in the parapets.SUPER

140

SUPER

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

NoneFreckled Rust. Corrosion of the steel has initiated.

Cracking(1010)

None

Crack that has self arrest-ed or has been arrested with effective arrest holes, doubling plates, or similar.

Connection(1020)

Connection is in place and func-tioning as intend-ed.

Loose fasteners or pack rust without distortion is present but the connec-tion is in place and func-tioning as intended.

Distortion(1900)

NoneDistortion not requiring mitigation or mitigated distortion.

Damage(7000)

Not applicable

The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

Blockage and Leakage (9160)

NoneShowing minor signs of leaking or restricted flow due to blockage

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141

SUPER

Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not warrant structural review.

The condition warrants a struc-tural review to determine the effect on strength or servicea-bility of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

Identified crack exists that is not arrested but does not war-rant structural review

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

Distortion that requires mitiga-tion that has not been addressed but does not require structural review.

Showing moderate signs of leakage or restricted flow due to blockage.

Drainage system is not func-tioning due to leakage or re-stricted flow due to blockage.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

142

Element # 8398 — Other Material Drainage Systems

Description: This element defines all visible parts of the

drainage system that is constructed of material other than met-

al.

Classification: ADE - Agency Defined Element

Measurement: eachSUPER

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143

Element Commentary

Element # 8398 — Other Drainage Systems

This element consists of the entire drainage system from

bridge deck to outlet. This element should not be used for deck

scuppers or drainage holes in the parapets.SUPER

144

SUPER

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

NoneFreckled Rust. Corrosion of the steel has initiated.

Cracking(1010)

None

Crack that has self arrested or has been arrested with effec-tive arrest holes, doubling plates, or similar.

Connections(1020)

Connection is in place and function-ing as intended.

Loose fasteners or pack rust without distortion is present but the connection is in place and functioning as intended.

Spalls/ De-laminations/ Patch Areas

(1080)

NoneDelaminated. Spall 1 in. or less deep or less than 6 in. diame-ter. Patched area that is sound.

Efflorescence(1120)

NoneSurface white without build-up or leaching without rust stain-ing.

Cracking (RC and Other)(1130)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or unsealed moderate pattern or map cracking.

Deterioration(1220)

NoneInitiated breakdown or deterio-ration.

Damage(7000)

Not applicable

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

Blockage and Leakage

(9160)None

Showing minor signs of leak-ing or restricted flow due to blockage

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145

SUPER

Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not war-rant structural review.

The condition warrants a struc-tural review to determine the effect on strength or serviceabil-ity of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Identified crack exists that is not arrested but does not warrant structural review

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not war-rant structural review.

Heavy build-up with rust staining.

Wide cracks or heavy pattern or map cracking.

Significant deterioration or break-down that does not warrant struc-tural review.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the appro-priate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the ap-propriate material defect entry.

Showing moderate signs of leak-age or restricted flow due to blockage.

Drainage system is not function-ing due to leakage or restricted flow due to blockage.

146

Element # 8572—Conduit & Junction Boxes

This element defines those members which enclose, support and protect the power and control wiring. This element should also be used for the conduits for naviga-tional light systems on non movable bridges but not for other conduit systems on non movable bridges. Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is one each for

bridge.

SUPER

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147

Def

ect

Con

dit

ion

Sta

te 1

Con

dit

ion

Sta

te 2

Con

dit

ion

Sta

te 3

Con

dit

ion

Sta

te 4

GO

OD

FA

IRP

OO

RS

EV

ER

E

Co

rro

sion

(100

0)

No

ne

Fre

ckle

d R

ust

. C

orr

osi

on o

f th

e st

eel

has

in

itia

ted.

Sec

tio

n l

oss

is

evid

ent

or

pac

k ru

st i

s p

rese

nt

but

do

es n

ot

war

ran

t st

ruct

ura

l re

view

.

Th

e co

nd

itio

n w

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nts

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o

det

erm

ine

the

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ct o

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ilit

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rid

ge;

OR

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ctu

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ew

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bee

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ple

t-ed

an

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def

ects

im

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gth

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icea

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ity

of

the

elem

ent

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Co

nn

ecti

on

s(1

020

)C

on

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p

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ose

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ers

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ith

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pre

-se

nt

but

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pla

ce

and

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ing

as

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nded

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sin

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ds,

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ers

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pac

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n bu

t d

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Det

erio

rati

on

(122

0)

No

ne

Init

iate

d d

eter

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-ti

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nif

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c-tu

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ew.

SUPER

148

Bearing Elements

Element # 310 — Elastomeric Bearing

Description: This element defines only those bridge bearings

that are constructed primarily of elastomers, with or without

fabric or metal reinforcement

Classification: NBE - National Bridge Element

Measurement: each

Element # 314 — Pot Bearing

Description: This element defines those high load bearings

with confined elastomer. The bearing may be fixed against

horizontal movement, guided to allow sliding in one direction,

or floating to allow sliding in any direction.

Classification: NBE - National Bridge Element

Measurement: each

SUPER

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149

Element Commentary

Element # 310 — Elastomeric Bearing

The quantity is the sum of each bearing of this type.

Element # 314 — Pot Bearing

The quantity is the sum of each bearing of this type.

SUPER

150

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

None Freckled Rust. Corrosion of the steel has initiated.

Connections(1020)

Connection is in place and function-ing as intended.

Loose fasteners or pack rust without distortion is present but the connection is in place and functioning as intended.

Movement(2210)

Free to Move. Minor Restriction

Alignment(2220)

Lateral and vertical alignment is as expected for the temperature condi-tions.

Tolerable lateral or verti-cal alignment that is in-consistent with the temper-ature conditions.

Bulging, Splitting or

Tearing(2230)

None Bulging less than 15% of the thickness.

Loss of Bear-ing Area(2240)

None Less than 10%

Damage(7000)

Not applicable The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

SUPER

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151

Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not warrant structural review.

The condition warrants a structural review to deter-mine the effect on strength or serviceability of the ele-ment or bridge; OR a struc-tural review has been com-pleted and the defects im-pact strength or serviceabil-ity of the element or bridge.

Missing bolts, rivets, broken welds, fasteners or pack rust with distor-tion but does not warrant a structur-al review.

Restricted but not warranting struc-tural review.

Approaching the limits of lateral or vertical alignment for the bearing but does not warrant a structural review.

Bulging 15% or more of the thick-ness. Splitting or tearing. Bearing's surfaces are not parallel. Does not warrant structural review.

10% or more but does not warrant structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condi-tion state 3 under the appropriate material defect entry.

The element has impact damage. The specific dam-age caused by the impact has been captured in condi-tion state 4 under the appro-priate material defect entry.

SUPER

152

Element # 311 — Movable Bearing

Description: This element defines only those bridge bearings

which provide for both rotation and longitudinal movement by

means of roller, rocker, or sliding mechanisms.

Classification: NBE - National Bridge Element

Measurement: each

Element # 312 — Enclosed/Concealed Bearing

Description: This element defines only those bearings that

are enclosed so that they are not open for detailed inspection.

Classification: NBE - National Bridge Element

Measurement: each

Element # 313 — Fixed Bearing

Description: This element defines only those bridge bearings

that provide for rotation only (no longitudinal movement).

Classification: NBE - National Bridge Element

Measurement: each

SUPER

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153

Element # 315 — Disc Bearing

Description: This element defines only those high load bear-

ings with a hard plate disc. The bearing may be fixed against

horizontal movement, guided to allow sliding in one direction,

or floating to allow sliding in any direction.

Classification: NBE - National Bridge Element

Measurement: each

Element # 316 — Other Bearing

Description: This element defines all other material bearings

regardless of translation or rotation constraints.

Classification: NBE - National Bridge Element

Measurement: each

Element Commentary

The quantity is the sum of each bearing of these types.

Element # 316 — Other Bearing

The other material bearing element is intended for bearings

constructed of other materials that cannot be classified using any

other defined bearing element.

SUPER

154

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

None Freckled Rust. Corro-sion of the steel has initiated.

Connections(1020)

Connection is in place and function-ing as intended.

Loose fasteners or pack rust without distortion is present but the connec-tion is in place and functioning as intended.

Movement(2210)

Free to Move. Minor Restriction

Alignment(2220)

Lateral and vertical alignment is as expected for the temperature condi-tions.

Tolerable lateral or vertical alignment that is inconsistent with the temperature conditions.

Loss of Bearing Area

(2240)

None Less than 10%

Damage(7000)

Not applicable The element has impact damage. The specific damage caused by the impact has been cap-tured in condition state 2 under the appropriate material defect entry.

SUPER

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155

Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not warrant structural review.

The condition warrants a structural review to de-termine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Missing bolts, rivets, broken welds, fasteners or pack rust with distor-tion but does not warrant a structur-al review.

Restricted but not warranting struc-tural review.

Approaching the limits of lateral or vertical alignment for the bearing but does not warrant a structural review.

10% or more but does not warrant structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condi-tion state 3 under the appropriate material defect entry.

The element has impact damage. The specific damage caused by the impact has been cap-tured in condition state 4 under the appropriate material defect entry.

SUPER

156

Protective Coatings and other Protective Systems

Element # 515 — Steel Protective Coating

Description: This element is for steel elements that have a

protective coating such as paint, galvanization, weathering

steel patina or other top coat steel corrosion inhibitor.

Classification: BME - Bridge Management Element

Measurement: sq ft

Element # 8516 — Paint on Steel

Description: This element is for steel elements that have a

protective coating of paint.

Classification: ADE rolls up to Element 515

Measurement: sq ft

Element # 8517 — Weathering Steel Patina

Description: This element is for steel elements that have a

protective coating of weathering steel.

Classification: ADE rolls up to Element 515

Measurement: sq ft

Element # 8518 — Galvanized or Metalized Steel

Description: This element is for steel elements that have a

protective coating of galvanization or metalizing.

Classification: ADE rolls up to Element 515

Measurement: sq ft

SUPER

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157

Element # 8519 — Other Steel Protective Coatings

Description: This element is for steel elements that have a

protective coating that is not covered by any of the other pro-

tective coatings.

Classification: ADE rolls up to Element 515

Measurement: sq ft

Element Commentary

The quantity for these elements should include the entire pro-tected surface of the steel element. Element 515 shall not be used, it simply serves as a roll up element for reporting to FHWA.

SUPER

158

SUPER

Defect Condition State 1 Condition State 2

GOOD FAIR

Chalking - Steel Protective Coat-

ings(3410)

None Surface Dulling

Peeling/Bubbling/Cracking - Steel Protective Coat-

ings(3420)

None Finish coats only.

Oxide Film Deg-radation Color/ Texture Adher-

ence(3430)

Yellow-orange or light brown for early development. Chocolate-brown to purple-brown for fully developed. Tightly adhered, capable of with-standing hammer-ing or vigorous wire brushing.

Granular texture.

Effectiveness -Steel Protective

Coatings(3440)

Fully effective Substantially effective

Damage(7000)

Not applicable The element has im-pact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate materi-al defect entry.

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159

SUPER

Condition State 3 Condition State 4

POOR SEVERE

Loss of Pigment

Not Applicable

Finish and primer coats

Exposure of bare metal

Small flakes, less than 1/2 in. diameter.

Dark black color. Large flakes, 1/2 in. diameter or greater or laminar sheets or nodules.

Limited effectivenessFailed, no protection of the underlying metal

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

160

Element # 521 — Concrete Protective Coating

Description: This element is for concrete elements that have a

protective coating applied to them. These coatings include

silane/siloxane water proofers, crack sealers such as High Mo-

lecular Weight Methacrylate (HMWM), or any top coat barrier

that protects concrete from deterioration and reinforcing steel

from corrosion.

Classification: BME - Bridge Management Element

Measurement: sq ft

SUPER

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161

Element Commentary

The quantity for these elements should include the entire pro-tected surface of the concrete element.

SUPER

162

SUPER

Defect Condition State 1 Condition State 2

GOOD FAIR

Wear - Con-crete Protective

Coatings(3510)

None Underlying concrete not exposed, coating showing wear from UV exposure, friction course missing

Effectiveness -Concrete Pro-tective Coat-

ings(3540)

Good condition, fully effective

Substantially effective

Damage(7000)

Not applicable The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

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163

SUPER

Condition State 3 Condition State 4

POOR SEVERE

Underlying concrete is not exposed, thickness of the coat-ing is reduced

Underlying concrete exposed. Protective coating no longer effective

Limited effectiveness

The protective system has failed or is no longer effective.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the ap-propriate material defect entry.

164

Element # 520 — Concrete Reinforcing Steel Protective System

Description: This element defines all types of protective sys-

tems used to protect reinforcing steel in concrete elements

from corrosion.

Classification: BME - Bridge Management Element

Measurement: sq ft

SUPER

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165

Element Commentary

The quantity for these elements should include the entire pro-tected surface of the protected element. This element should in-clude cathodic protection systems other similar protective systems. This element shall not be used for epoxy coated reinforcing steel. It may be used for non ferrous reinforcing steel or stainless steel reinforcing. S

UPER

166

DefectCondition

State 1Condition State 2

GOOD FAIR

Effectiveness -Protective System

(e.g. Cathodic)(3600)

Fully effective Substantially effective

Damage(7000)

Not applicable The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

SUPER

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167

Condition State 3 Condition State 4

POOR SEVERE

Limited effectivenessThe protective system has failed or is no longer effective.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the ap-propriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

SUPER

168

SUB

SU

BS

TR

UC

TU

RE

EL

EM

EN

T T

AB

LE

EL

EM

EN

TU

NIT

SS

TE

EL

P/S

C

ON

CR

EIN

F

CO

NC

TIM

-B

ER

OT

HE

RM

ason

ry

Co

lum

nE

ach

20

22

04

20

52

06

20

3

Pil

eE

ach

22

52

26

22

72

28

22

9

Ho

llo

w C

ore

Pil

eE

ach

82

07

Pie

r W

all

ft2

10

21

22

11

21

3

Ab

utm

ent

ft2

15

21

62

18

21

7

Pil

e C

ap/F

oo

tin

gft

22

0

To

wer

or

Tre

stle

ft2

07

20

8

Cap

ft2

31

23

32

34

23

52

36

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169

SUB

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170

Steel Substructure Elements

Element # 202 — Steel Column

Description: This element is for all steel columns regardless

of protective system.

Classification: NBE - National Bridge Element

Measurement: each

Quantity: The quantity for this element is the sum of the num-

ber of columns.

Element # 207 — Steel Tower

Description: This element defines steel built up or framed

tower supports, and is for all steel towers regardless of protec-

tive system.

Classification: NBE - National Bridge Element

Measurement: ft

Quantity: The quantity for this element is the sum of the num-

ber of built up or framed tower supports.

Element # 219 — Steel Abutment

Description: This element defines steel abutments. This in-

cludes the sheet material retaining the embankment. This is

for all steel abutments regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Quantity: The quantity for this element is the sum of the

width of the abutment with monolithic wingwalls and abut-

ment extensions measured along the skew angle.

SUB

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171

Element # 225 — Steel Pile

Description: This element defines steel piles that are visible

for inspection. Piles exposed from erosion or scour and piles

visible during an underwater inspection are included in this

element. This element is for all steel piles regardless of pro-

tective system.

Classification: NBE - National Bridge Element

Measurement: each

Quantity: The quantity for this element is the sum of the num-

ber of piles visible for inspection.

Element Commentary

Element # 207 — Steel Tower

This element is intended to be used for truss framed tower

supports or built up steel towers. This element is intended to cap-

ture large supports and towers associated with suspension bridges,

cable stayed bridges, moveable bridges or similar structural config-

urations.

Element # 219 — Steel Abutment

Wingwalls and abutment extensions shall be considered as

their own element.

SUB

172

SUB

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

None Freckled Rust. Corrosion of the steel has initiated.

Cracking(1010)

None Crack that has self arrested or has been arrested with effective arrest holes, dou-bling plates, or similar.

Connection(1020)

Connection is in place and function-ing as intended.

Loose fasteners or pack rust without distortion is present but the connection is in place and functioning as intended.

Distortion(1900)

None Distortion not requiring mitigation or mitigated distortion.

Settlement(4000)

None Exists within tolerable limits with effective ac-tions taken to mitigate.

Scour(6000)

None Exists within tolerable limits or has been arrested with effective counter-measures.

Damage(7000)

Not applicable The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

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173

SUB

Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not warrant struc-tural review.

The condition warrants a structural review to deter-mine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or service-ability of the element or bridge.

Identified crack exists that is not arrested but does not warrant struc-tural review

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

Distortion that requires mitigation that has not been addressed but does not require structural review.

Exceeds tolerable limits but does not warrant structural review.

Exists that exceeds tolerable limits but is less than the critical limits determined by scour evaluation but does not warrant structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condi-tion state 3 under the appropriate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

174

Element # 231 — Steel Pier Cap

Description: This element defines those steel pier caps that

support girders and transfer load into piles or columns, and is

for all steel pier caps regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Quantity: The quantity for the sum of the cap lengths meas-

ured along the skew angle.

SUB

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175

SUB

THIS PAGE IS INTENTIONALLY LEFT BLANK

176

SUB

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

None Freckled Rust. Corro-sion of the steel has initiated.

Cracking(1010)

None Crack that has self ar-rested or has been ar-rested with effective arrest holes, doubling plates, or similar.

Connection(1020)

Connection is in place and function-ing as intended.

Loose fasteners or pack rust without distortion is present but the connec-tion is in place and functioning as intended.

Distortion(1900)

None Distortion not requiring mitigation or mitigated distortion.

Damage(7000)

Not applicable The element has impact damage. The specific damage caused by the impact has been cap-tured in condition state 2 under the appropriate material defect entry.

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177

SUB

Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not war-rant structural review.

The condition warrants a structural review to determine the effect on strength or ser-viceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Identified crack exists that is not arrested but does not warrant structural review

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not war-rant a structural review.

Distortion that requires mitiga-tion that has not been addressed but does not require structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the ap-propriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

178

Prestressed Concrete Substructure Elements

Element # 204 — Prestressed Concrete Column

Description: This element is for all prestressed concrete col-

umns regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: each

Quantity: The quantity for this element is the sum of the num-

ber of columns.

Element # 226 — Prestressed Concrete Piles

Description: This element defines prestressed concrete piles

that are visible for inspection Piles exposed from erosion or

scour and piles visible during an underwater inspection are

included in this element. This element is for all prestressed

concrete piles regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: each

Quantity: The quantity for this element is the sum of the num-

ber of piles visible for inspection.

SUB

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179

SUB

Element # 8207 — Prestressed Concrete Hollow Core Piles

Description: This element defines prestressed concrete hol-

low core piles that are visible for inspection Piles exposed

from erosion or scour and piles visible during an underwater

inspection are included in this element. This element is for all

prestressed concrete hollow core piles regardless of protective

system.

Classification: ADE rolls up to Element 226

Measurement: each

Quantity: The quantity for this element is the sum of the num-

ber of piles visible for inspection.

Element Commentary

FDOT has decided to track hollow core piles separate from

standard piles.

180

Defect Condition State 1 Condition State 2

GOOD FAIR

Delamination/ Spall/

Patched Area(1080)

None Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Exposed Rebar(1090)

None Present without measura-ble section loss.

Exposed Pre-stressing(1100)

None Present without section loss

Cracking (PSC)(1110)

Insignificant cracks or moder-ate width cracks that have been sealed.

Unsealed moderate width cracks or unsealed mod-erate pattern or map cracking.

Efflorescence/ Rust Staining

(1120)

None Surface white without build-up or leaching without rust staining.

SUB

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Condition State 3 Condition State 4

POOR SEVERE

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

The condition warrants a structural review to deter-mine the effect on strength or serviceability of the ele-ment or bridge; OR a struc-tural review has been com-pleted and the defects im-pact strength or serviceabil-ity of the element or bridge.

Present with measurable section loss that does not warrant structural review.

Present with section loss that does not warrant structural review.

Wide cracks or heavy pattern or map cracking.

Heavy build-up with rust staining.

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Defect Condition State 1 Condition State 2

GOOD FAIR

Abrasion/Wear (PSC/RC) (1190)

No abrasion or wearing

Abrasion or wearing has exposed coarse aggregate but the aggregate re-mains secure in the con-crete.

Settlement(4000)

None Exists within tolerable limits with effective actions taken to mitigate.

Scour(6000)

None Exists within tolerable limits or arrested with no observed structural dis-tress

Damage(7000)

Not applicable The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

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Condition State 3 Condition State 4

POOR SEVERE

Coarse aggregate is loose or has popped out of the con-

crete matrix due to abrasion or wear.

The condition warrants a struc-tural review to determine the effect on strength or serviceabil-ity of the element or bridge; OR a structural review has been com-pleted and the defects impact strength or serviceability of the element or bridge.

Exceeds tolerable limits but does not warrant structural

review.

Exceeds tolerable limits but does not warrant structural

review.

The element has impact dam-age. The specific damage caused by the impact has

been captured in condition state 3 under the appropriate

material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the appro-priate material defect entry.

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Element # 233 — Prestressed Concrete Pier Cap

Description: This element is for all prestressed concrete pier

caps that support girders and transfer load into piles or col-

umns and is for all caps regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Quantity: The quantity for this element is the sum of the cap

lengths measured along the skew angle

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Defect Condition State 1 Condition State 2

GOOD FAIR

Delamination/ Spall/

Patched Area(1080)

None Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Exposed Rebar(1090)

None Present without meas-urable section loss.

Exposed Pre-stressing(1100)

None Present without section loss

Cracking (PSC)(1110)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or un-sealed moderate pat-tern or map cracking.

Efflorescence/ Rust Staining

(1120)

None Surface white without build-up or leaching without rust staining.

Damage(7000)

Not applicable The element has im-pact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate materi-al defect entry.

Scour (6000) None Exists within tolerable limits or has been ar-rested with effective countermeasures.

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Condition State 3 Condition State 4

POOR SEVERE

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

The condition warrants a struc-tural review to determine the effect on strength or servicea-bility of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

Present with measurable section loss that does not warrant struc-tural review.

Present with section loss that does not warrant structural review.

Wide cracks or heavy pattern or map cracking.

Exceeds tolerable limits but is less than the critical limits de-termined by scour evaluation and does not warrant structural review.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

Heavy build-up with rust stain-ing.

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Reinforced Concrete Substructure Elements

Element # 205 — Reinforced Concrete Column

Description: This element is for all reinforced concrete col-

umns regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: each

Quantity: The quantity for this element is the sum of the num-

ber of columns.

Element # 210 — Reinforced Concrete Pier WallDescription: This element defines reinforced concrete pier

walls and is for all pier walls regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Quantity: The quantity for this element is the sum of the

lengths of the pier walls measured along the skew angle.

Element # 215 — Reinforced Concrete AbutmentDescription: This element defines reinforced concrete abut-

ments and is for all abutments regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Quantity: The quantity for this element is the sum of the

width of the abutment with monolithic wingwalls and abut-

ment extensions measured along the skew angle.

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Element # 220 — Reinforced Concrete Pile Cap/Footing

Description: This element is for all reinforced concrete pile

caps/footings that are visible for inspection. Pile caps/footings

exposed from erosion or scour or visible during an underwater

inspection are included in this element. The exposure may be

intentional or caused by erosion or scour..

Classification: NBE - National Bridge Element

Measurement: ft

Quantity: The quantity for this element is the sum of the

length of the footings or pile caps measured along the skew

angle.

Element # 227 — Reinforced Concrete Pile

Description: This element is for all reinforced concrete piles

that are visible for inspection. Piles exposed from erosion or

scour and piles visible during an underwater inspection are

included in this element. This element is for all concrete piles

regardless of protective system..

Classification: NBE - National Bridge Element

Measurement: each

Quantity: The quantity for this element is the sum of the num-

ber of piles.

Element Commentary

Element # 215 — Reinforced Concrete Abutment

Wingwalls and abutment extensions shall be considered as

their own element.

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Defect Condition State 1 Condition State 2

GOOD FAIR

Delamination/Spall/

Patched Area(1080)

None Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Exposed Re-bar

(1090)

None Present without measurable section loss.

Efflorescence/ Rust Staining

(1120)

None Surface white without build-up or leaching without rust staining.

Cracking (RC and Other)

(1130)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or unsealed moderate pattern or map cracking.

Abrasion/Wear (PSC/RC) (1190)

No abrasion or wearing

Abrasion or wearing has exposed coarse aggregate but the aggregate remains secure in the concrete.

Settlement(4000)

None Exists within tolerable limits with effective actions taken to mitigate.

Scour(6000)

None Exists within tolerable limits or has been arrested with effective countermeasures.

Damage(7000)

Not applicable The element has impact damage. The specific dam-age caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

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Condition State 3 Condition State 4

POOR SEVERE

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

The condition warrants a structural review to deter-mine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Present with measurable section loss that does not warrant structural re-view.

Heavy build-up with rust staining.

Wide cracks or heavy pattern or map cracking.

Coarse aggregate is loose or has popped out of the concrete matrix due to abrasion or wear.

Exceeds tolerable limits but does not warrant structural review.

Exists that exceeds tolerable limits but is less than the critical limits de-termined by scour evaluation but does not warrant structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

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Element # 234 — Reinforced Concrete Pier Cap

Description: This element is for all reinforced concrete pier

caps that support girders and transfer load into piles or col-

umns and is for all caps regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Quantity: The quantity for this element is the sum of the cap

lengths measured along the skew angle

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Defect Condition State 1 Condition State 2

GOOD FAIR

Delamination/Spall/

Patched Area(1080)

None Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Exposed Rebar(1090)

None Present without meas-urable section loss.

Efflorescence/ Rust Staining

(1120)

None Surface white without build-up or leaching without rust staining.

Cracking (RC and Other)(1130)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or un-sealed moderate pat-tern or map cracking.

Damage(7000)

Not applicable The element has im-pact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate materi-al defect entry.

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Condition State 3 Condition State 4

POOR SEVERE

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not war-rant structural review. The condition warrants a

structural review to determine the effect on strength or ser-viceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Present with measurable section loss that does not warrant struc-tural review.

Heavy build-up with rust stain-ing.

Wide cracks or heavy pattern or map cracking.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the ap-propriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

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Timber Substructure Elements

Element # 206 — Timber Column

Description: This element is for all timber columns regardless

of protective system.

Classification: NBE - National Bridge Element

Measurement: each

Quantity: The quantity for this element is the sum of the num-

ber of columns.

Element # 208 — Timber Trestle

Description: This element is for all framed timber supports,

and is for all timber trestle/towers regardless of protective

system.

Classification: NBE - National Bridge Element

Measurement: ft

Quantity: The quantity for this element is the sum of the

heights of built up or framed tower supports.

Element # 212 — Timber Pier WallDescription: This element defines timber pier walls that

include pile, timber sheet material, and filler. This for all pier

walls regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Quantity: The quantity for this element is the sum of the

length of the pier walls measured along the skew angle.

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Element # 216 — Timber Abutment

Description: This element defines timber abutments. This

includes the sheet material retaining the embankment, integral

wingwalls and abutment extensions. This is for all abutments

regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Quantity: The quantity for this element is the sum of the

width of the abutment with integral wingwalls and abutment

extensions measured along the skew angle.

Element # 228 — Timber PileDescription: This element defines other material piles that are

visible for inspection. Piles exposed from erosion or scour and

piles visible during an underwater inspection are included in

this element. This is for all timber piles regardless of protec-

tive system.

Classification: NBE - National Bridge Element

Measurement: each

Quantity: The quantity for this element is the sum of the num-

ber of piles.

Element Commentary

Element # 216 — Timber Abutment

Wingwalls and abutment extensions shall be considered as

their own element.

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Defect Condition State 1 Condition State 2

GOOD FAIR

Connection(1020)

Connection is in place and functioning as intended.

Loose fasteners or pack rust without distortion is present but the connec-tion is in place and functioning as intended.

Decay/ Sec-tion Loss

(1140)

None Affects less than 10% of the member section

Check/Shake(1150)

Surface penetration less than 5% of the member thickness regardless of location.

Penetrates 5% - 50% of the thickness of the member and not in a tension zone.

Crack (Timber)(1160)

None. Crack that has been arrested through effec-tive measures.

Splits/Delamination

(Timber)(1170)

None Length less than the member depth or arrest-ed with effective actions taken to mitigate.

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Condition State 3 Condition State 4

POOR SEVERE

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

The condition warrants a struc-tural review to determine the effect on strength or serviceabil-ity of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

Affects 10% or more of the member but does not warrant structural review.

Penetrates more than 50% of the thickness of the member or more than 5% of the member thickness in a tension zone. Does not warrant structural analysis.

Identified crack exists that is not arrested and does not re-quire structural review

Length equal to or greater than the member depth, but does not require structural review.

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Defect Condition State 1 Condition State 2

GOOD FAIR

Abrasion/Wear (Timber)(1180)

None or no meas-urable section loss

Section loss less than 10% of the member thickness

Settlement(4000)

None Exists within tolerable limits with effective actions taken to miti-gate.

Scour(6000)

None Exists within tolerable limits or has been ar-rested with effective countermeasures.

Damage(7000)

Not applicable The element has impact damage. The specific damage caused by the impact has been cap-tured in condition state 2 under the appropriate material defect entry.

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Condition State 3 Condition State 4

POOR SEVERE

Section loss 10% or more of the member thickness but does not warrant structural review.

The condition warrants a struc-tural review to determine the effect on strength or serviceabil-ity of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

Exceeds tolerable limits but does not warrant structural review.

Exists that exceeds tolerable limits but is less than the criti-cal limits determined by scour evaluation but does not war-rant structural review.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the ap-propriate material defect entry.

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Element # 235 — Timber Pier CapDescription: This element defines those timber pier caps that

support girders that transfer load into piles, or columns and is

for all timber pier caps regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Quantity: The quantity for this element is the sum of the

length of the pier walls measured along the skew angle.

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Defect Condition State 1 Condition State 2

GOOD FAIR

Connection(1020)

Connection is in place and functioning as intended.

Loose fasteners or pack rust without distortion is present but the connec-tion is in place and functioning as intended.

Decay/ Sec-tion Loss

(1140)

None Affects less than 10% of the member section

Checks/Shakes(1150)

Surface penetration less than 5% of the member thickness regardless of location.

Penetrates 5% - 50% of the thickness of the member and not in a tension zone.

Cracks (Timber)(1160)

None. Cracks that have been arrested through effec-tive measures.

Splits/Delamination

(Timber)(1170)

None Length less than the member depth or arrest-ed with effective actions taken to mitigate.

Abrasion(1180)

None or no measura-ble section loss

Section loss less than 10% of the member thickness

Damage(7000)

Not applicable The element has impact damage. The specific damage caused by the impact has been cap-tured in condition state 2 under the appropriate material defect entry.

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Condition State 3 Condition State 4

POOR SEVERE

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

The condition warrants a structural review to deter-mine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Affects 10% or more of the mem-ber but does not warrant structural review.

Penetrates more than 50% of the thickness of the member or more than 5% of the member thickness in a tension zone. Does not war-rant structural analysis.

Identified cracks exist that are not arrested and do not require struc-tural review

Length equal to or greater than the member depth, but does not re-quire structural review.

Section loss 10% or more of the member thickness but does not warrant structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the appro-priate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

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Other Material Substructure Elements

Element # 203 — Other Column

Description: This element is for all other material columns

regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: each

Quantity: The quantity for this element is the sum of the num-

ber of columns.

Element # 211 — Other Pier WallDescription: This element defines those pier walls construct-

ed of other materials. This for all pier walls regardless of

protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Quantity: The quantity for this element is the sum of the

length of the pier walls measured along the skew angle.

Element # 218 — Other Abutment

Description: This element is for all other material abutments.

This includes the sheet material retaining the embankment,

integral wingwalls and abutment extensions. This is for all

abutments regardless of protective system.

Classification: NBE - National Bridge Element

Measurement: ft

Quantity: The quantity for this element is the sum of the

width of the abutment with integral wingwalls and abutment

extensions measured along the skew angle.

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Element # 229 — Other PileDescription: This element defines other material piles that are

visible for inspection. Piles exposed from erosion or scour and

piles visible during an underwater inspection are included in

this element. This is for all piles regardless of protective sys-

tem.

Classification: NBE - National Bridge Element

Measurement: each

Quantity: The quantity for this element is the sum of the num-

ber of piles.

Element Commentary

Element # 218 — Other Abutment

Wingwalls and abutment extensions shall be considered as

their own element.

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Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

None Freckled Rust. Corro-sion of the steel has initiated.

Cracking(1010)

None Crack that has self arrested or has been arrested with effective arrest holes, doubling

Connections(1020)

Connection is in place and function-ing as intended.

Loose fasteners or pack rust without dis-tortion is present but the connection is in place and functioning as intended.

Delamination/Spall/ Patched

Areas(1080)

None Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Efflorescence/Rust Staining

(1120)

None Surface white without build-up or leaching without rust staining.

Cracking (RC and Other)(1130)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or un-sealed moderate pat-tern or map cracking.

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Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not warrant structural review.

The condition warrants a struc-tural review to determine the effect on strength or servicea-bility of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

Identified crack exists that is not arrested but does not war-rant structural review

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

Heavy build-up with rust stain-ing.

Wide cracks or heavy pattern or map cracking.

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Defect Condition State 1 Condition State 2

GOOD FAIR

Deterioration(1220)

None Initiated breakdown or deterioration.

Distortion(1900)

None Distortion not requiring mitigation or mitigated distortion.

Settlement(4000)

None Exists within tolerable limits with effective ac-tions taken to mitigate.

Scour(6000)

None Exists within tolerable limits or has been arrested with effective counter-measures.

Damage(7000)

Not applicable The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

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Condition State 3 Condition State 4

POOR SEVERE

Significant deterioration or breakdown that does not war-rant structural review.

The condition warrants a struc-tural review to determine the effect on strength or servicea-bility of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

Distortion that requires mitiga-tion that has not been addressed but does not require structural review.

Exceeds tolerable limits but does not warrant structural review.

Exists that exceeds tolerable limits but is less than the criti-cal limits determined by scour evaluation but does not warrant structural review.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

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Element # 236 — Other Pier CapDescription: This element defines those other material pier

caps that support girders that transfer load into piles, or col-

umns and is for all other material pier caps regardless of pro-

tective system.

Classification: NBE - National Bridge Element

Measurement: ft

Quantity: The quantity for this element is the sum of the

length of the pier walls measured along the skew angle.

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Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

None Freckled Rust. Corrosion of the steel has initiated.

Cracking(1010)

None Crack that has self arrested or has been arrested with effective arrest holes, dou-bling plates, or similar.

Connections(1020)

Connection is in place and function-ing as intended.

Loose fasteners or pack rust without distortion is present but the connection is in place and functioning as intended.

Spalls/ De-laminations/ Patch Areas

(1080)

None Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

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Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not war-rant structural review.

The condition warrants a structural review to determine the effect on strength or ser-viceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Identified crack exists that is not arrested but does not warrant structural review

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not war-rant a structural review.

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not war-rant structural review.

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Defect Condition State 1 Condition State 2

GOOD FAIR

Efflo-rescence(1120)

None Surface white without build-up or leaching without rust staining.

Cracking (RC and Other)(1130)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or unsealed moderate pattern or map cracking.

Deterioration(1220)

None Initiated breakdown or dete-rioration.

Distortion(1900)

None Distortion not requiring mitigation or mitigated distortion.

Damage(7000)

Not applicable The element has impact damage. The specific dam-age caused by the impact has been captured in condi-tion state 2 under the appro-priate material defect entry.

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Condition State 3 Condition State 4

POOR SEVERE

Heavy build-up with rust staining.

The condition warrants a structur-al review to determine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Wide cracks or heavy pattern or map cracking.

Significant deterioration or breakdown that does not warrant structural review.

Distortion that requires miti-gation that has not been ad-dressed but does not require structural review.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the appro-priate material defect entry.

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Masonry Substructure Elements

Element # 213 — Masonry Pier WallDescription: This element defines those pier walls construct-

ed of block or stone. The block or stone may be placed with or

without mortar. This for all pier walls regardless of protective

system.

Classification: NBE - National Bridge Element

Measurement: ft

Quantity: The quantity for this element is the sum of the

length of the pier walls measured along the skew angle.

Element # 217 — Masonry Abutment

Description: This element defines those abutments construct-

ed of block or stone. The block or stone may be placed with or

without mortar. This is for all abutments regardless of protec-

tive system.

Classification: NBE - National Bridge Element

Measurement: ft

Quantity: The quantity for this element is the sum of the

width of the abutment with integral wingwalls and abutment

extensions measured along the skew angle.

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Element Commentary

Element # 217 — Masonry Abutment

Wingwalls and abutment extensions shall be considered as

their own element.

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Defect Condition State 1 Condition State 2

GOOD FAIR

Efflorescence(1120)

None Surface white without build-up or leaching without rust staining.

Mortar Break-down

(Masonry)(1610)

None Cracking or voids in less than 10% of joints.

Splits or Spalls (Masonry)

(1620)

None Block or stone has split or spalled with no shift-ing.

Patched Areas (Masonry)

(1630)

None Sound Patch

Masonry Dis-placement

(1640)

None Block or stone has shift-ed slightly out of align-ment.

Settlement(4000)

None Exists within tolerable limits with effective actions taken to miti-gate.

Scour(6000)

None Exists within tolerable limits or has been ar-rested with effective countermeasures.

Damage(7000)

Not applicable The element has impact damage. The specific damage caused by the impact has been cap-tured in condition state 2 under the appropriate material defect entry.

SUB

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221

Condition State 3 Condition State 4

POOR SEVERE

Heavy build-up with rust stain-ing.

The condition warrants a struc-tural review to determine the effect on strength or servicea-bility of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

Cracking or voids in 10% or more of the of joints

Block or stone has split or spalled with shifting but does not warrant a structural review.

Unsound Patch

Block or stone has shifted sig-nificantly out of alignment or is missing but does not warrant structural review.

Exceeds tolerable limits but does not warrant structural review.

Exists that exceeds tolerable limits but is less than the criti-cal limits determined by scour evaluation but does not warrant structural review.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

SUB

222

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SUB

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223

Other Substructure ElementsOther Substructure Elements Metal

Element # 8386 - Fender/Dolphin System

Description: This element defines fender or dolphin systems made of uncoated metal. For fender system the

material is based on the material of the piles.

Classification: ADE—Agency Defined Element

Measurement: ft

Element # 8474—Wingwall/Retaining Wall

Description: This element defines wingwalls or retain-

ing walls made of uncoated metal. Steel H pile retaining walls are in this element.

Classification: Agency Defined Element

Measurement: ft

SUB

224

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

None Freckled Rust. Corrosion of the steel has initiated.

Cracking(1010)

None Crack that has self arrest-ed or has been arrested with effective arrest holes, doubling plates, or similar.

Connection(1020)

Connection is in place and function-ing as intended.

Loose fasteners or pack rust without distortion is present but the connec-tion is in place and func-tioning as intended.

Distortion(1900)

None Distortion not requiring mitigation or mitigated distortion.

Settlement(4000)

None Exists within tolerable limits with effective ac-tions taken to mitigate.

Scour(6000)

None Exists within tolerable limits or has been arrest-ed with effective counter-measures.

Damage(7000)

Not applicable The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

SUB

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225

Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not war-rant structural review.

The condition warrants a structural review to determine the effect on strength or ser-viceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Identified crack exists that is not arrested but does not warrant structural review

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not war-rant a structural review.

Distortion that requires mitiga-tion that has not been addressed but does not require structural review.

Exceeds tolerable limits but does not warrant structural review.

Exists that exceeds tolerable limits but is less than the critical limits determined by scour eval-uation but does not warrant structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the ap-propriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

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226

Other Substructure Elements Prestressed Concrete

Element # 8387 - Fender/Dolphin System Description: This element defines the fender and dol-phin systems constructed of prestressed concrete. For fender systems the material is based on the material of the piles.Classification: ADE—Agency Defined ElementMeasurement: ft

SUB

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228

Defect Condition State 1 Condition State 2

GOOD FAIR

Delamination/ Spall/

Patched Area(1080)

None Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Exposed Rebar(1090)

None Present without measurable section loss.

Exposed Pre-stressing(1100)

None Present without section loss

Cracking (PSC)(1110)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or unsealed moderate pattern or map cracking.

Efflorescence/ Rust Staining

(1120)

None Surface white without build-up or leaching without rust staining.

Settlement(4000)

None Exists within tolerable limits with effective actions taken to mitigate.

Damage(7000)

Not applicable The element has impact damage. The specific dam-age caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

Scour(6000)

None Exists within tolerable limits or has been arrested with effective countermeasures.

Abrasion/Wear (PSC/RC)

(1190)

No abrasion or wearing Abrasion or wearing has exposed coarse aggregate but the aggregate remains secure in the concrete.

SUB

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229

Condition State 3 Condition State 4

POOR SEVERE

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structur-al review.

The condition warrants a structural review to determine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or servicea-bility of the element or bridge.

Present with measurable section loss that does not warrant structural review.

Present with section loss that does not warrant structural review.

Wide cracks or heavy pattern or map cracking.

Heavy build-up with rust staining.

Exceeds tolerable limits but does not warrant structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condi-tion state 3 under the appropriate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condi-tion state 4 under the appropriate material defect entry.

Exists that exceeds tolerable limits but is less than the critical limits determined by scour evaluation but does not warrant structural review.

Coarse aggregate is loose or has popped out of the concrete matrix due to abrasion or wear.

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230

Other Substructure Elements Reinforced or Plain Con-crete

Element # 8298 - Pile JacketDescription: This element defines all pile jackets re-gardless of protective system.Classification: ADE—Agency Defined ElementMeasurement: each

Element # 8388 - Fender/Dolphin System Description: This element defines the fender and dol-phin systems constructed of reinforced concrete. For fender systems the material is based on the material of the piles.Classification: ADE—Agency Defined ElementMeasurement: ft

Element # 8394 - Abutment Slope Protection Description: This element defines the abutment slope protection constructed of concrete.Classification: ADE—Agency Defined ElementMeasurement: sq ft

Element # 8475 - Wingwall/Retaining Wall (ft)Description: This element defines the wingwalls and retaining walls constructed of reinforced concrete.Classification: ADE—Agency Defined ElementMeasurement: ft

SUB

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231

Element Commentary

Element # 8298 — Pile Jackets

Add Element 520 reinforcing steel protective system for all pile jackets with cathodic protection.

SUB

232

DefectCondition

State 1Condition State 2

GOOD FAIR

Delamination/Spall/

Patched Area(1080)

None Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Exposed Rebar(1090)

None Present without measur-able section loss.

Efflorescence/ Rust Staining

(1120)

None Surface white without build-up or leaching without rust staining.

Cracking (RC and Other)(1130)

Insignificant cracks or mod-erate width cracks that have been sealed.

Unsealed moderate width cracks or un-sealed moderate pattern or map cracking.

Corrosion(1000)

None Freckled Rust. Corro-sion of the steel has initiated.

SUB

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233

Condition State 3 Condition State 4

POOR SEVERE

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not war-rant structural review.

The condition warrants a structural review to deter-mine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or service-ability of the element or bridge.

Present with measurable section loss that does not warrant structur-al review.

Heavy build-up with rust staining.

Wide cracks or heavy pattern or map cracking.

Section loss is evident or pack rust is present but does not warrant structural review.

SUB

234

DefectCondition

State 1Condition State 2

GOOD FAIR

Abrasion/Wear (PSC/RC) (1190)

No abrasion or wearing

Abrasion or wearing has exposed coarse aggre-gate but the aggregate remains secure in the concrete.

Settlement(4000)

None Exists within tolerable limits with effective actions taken to miti-gate.

Scour(6000)

None Exists within tolerable limits or has been ar-rested with effective countermeasures.

Damage(7000)

Not applicable The element has impact damage. The specific damage caused by the impact has been cap-tured in condition state 2 under the appropriate material defect entry.

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235

Condition State 3 Condition State 4

POOR SEVERE

The condition warrants a structural review to deter-mine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or service-ability of the element or bridge.

Coarse aggregate is loose or has popped out of the concrete matrix due to abrasion or wear.

Exceeds tolerable limits but does not warrant structural review.

Exists that exceeds tolerable limits but is less than the critical limits determined by scour evaluation but does not warrant structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the appro-priate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

236

Other Substructure Elements Timber

Element # 8389 - Fender/Dolphin System Description: This element defines the fender and dol-phin systems constructed of timber. For fender systems the material is based on the pile material.Classification: ADE—Agency Defined ElementMeasurement: ft

Element # 8395 - Abutment Slope ProtectionDescription: This element defines the abutment slope protection constructed of timber.Classification: ADE—Agency Defined ElementMeasurement: sq ft

Element # 8476 - Wingwall/Retaining Wall Description: This element defines the wingwalls and retaining walls constructed of timber.Classification: ADE—Agency Defined ElementMeasurement: ft

SUB

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238

Defect Condition State 1 Condition State 2

GOOD FAIR

Connection(1020)

Connection is in place and function-ing as intended.

Loose fasteners or pack rust without distortion is present but the connection is in place and functioning as intended.

Decay/ Sec-tion Loss

(1140)

None Affects less than 10% of the member section

Checks/Shakes(1150)

Surface penetration less than 5% of the member thickness regardless of loca-tion.

Penetrates 5% - 50% of the thickness of the mem-ber and not in a tension zone.

Cracks (Timber)(1160)

None. Cracks that have been arrested through effective measures.

SUB

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239

Condition State 3 Condition State 4

POOR SEVERE

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

The condition warrants a struc-tural review to determine the effect on strength or servicea-bility of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

Affects 10% or more of the member but does not warrant structural review.

Penetrates more than 50% of the thickness of the member or more than 5% of the member thickness in a tension zone. Does not warrant structural analysis.

Identified cracks exist that are not arrested and do not require structural review

SUB

240

Defect Condition State 1 Condition State 2

GOOD FAIR

Splits/Delamination

(Timber)(1170)

None Length less than the member depth or arrested with effective actions taken to mitigate.

Abrasion(1180)

None or no meas-urable section loss

Section loss less than 10% of the member thickness

Settlement(4000)

None Exists within tolerable limits with effective ac-tions taken to mitigate.

Scour(6000)

None Exists within tolerable limits or has been arrest-ed with effective counter-measures.

Damage(7000)

Not applicable The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

SUB

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241

Condition State 3 Condition State 4

POOR SEVERE

Length equal to or greater than the member depth, but does not require structural review.

The condition warrants a structural review to determine the effect on strength or ser-viceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Section loss 10% or more of the member thickness but does not warrant structural review.

Exceeds tolerable limits but does not warrant structural review.

Exists that exceeds tolerable limits but is less than the critical limits determined by scour eval-uation but does not warrant structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the ap-propriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

SUB

242

Other Substructure Elements Other Material

Element # 8390 - Fender/Dolphin System Description: This element defines the fender and dol-phin systems constructed of other materials. For fender systems the material is based on the pile material.Classification: ADE—Agency Defined ElementMeasurement: ft

Element # 8393 - Bulkhead/Seawall Description: This element defines abutment slope pro-

tection made of any material.Classification: ADE—Agency Defined ElementMeasurement: ft

Element # 8396 - Abutment Slope Protection Description: This element defines the abutment slope protection constructed of other material.Classification: ADE—Agency Defined ElementMeasurement: sq ft

Element # 8477 - Wingwall/Retaining Wall Description: This element defines the wingwalls and retaining walls constructed of other material.Classification: ADE—Agency Defined ElementMeasurement: ft

SUB

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243

Element # 8478 - Mechanically Stabilized Earth Wall Description: This element defines those walls where the

structure interacts with the soil for support.Classification: ADE—Agency Defined ElementMeasurement: ft

SUB

244

SUB

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

None Freckled Rust. Corrosion of the steel has initiated.

Cracking(1010)

None Crack that has self arrest-ed or has been arrested with effective arrest holes, doubling plates, or similar.

Connections(1020)

Connection is in place and function-ing as intended.

Loose fasteners or pack rust without distortion is present but the connec-tion is in place and func-tioning as intended.

Spalls/ Delam-inations/ Patch

Areas(1080)

None Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Efflorescence(1120)

None Surface white without build-up or leaching without rust staining.

Cracking (RC and Other)

(1130)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or unsealed mod-erate pattern or map cracking.

Exposed Re-bar

(1090)Use for Element 8393 only

None Present without meas-urable section loss.

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245

SUB

Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not warrant structural review.

The condition warrants a struc-tural review to determine the effect on strength or serviceabil-ity of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

Identified crack exists that is not arrested but does not war-rant structural review

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

Heavy build-up with rust staining.

Wide cracks or heavy pattern or map cracking.

Present with measurable sec-tion loss that does not warrant structural review.

246

SUB

Defect Condition State 1 Condition State 2

GOOD FAIR

Deterioration(1220)

None Initiated breakdown or deterioration.

Distortion(1900)

None Distortion not requiring mitigation or mitigated distortion.

Settlement(4000)

None Exists within tolerable limits with effective ac-tions taken to mitigate.

Scour(6000)

None Exists within tolerable limits or has been arrest-ed with effective counter-measures.

Damage(7000)

Not applicable The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

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247

SUB

Condition State 3 Condition State 4

POOR SEVERE

Significant deterioration or breakdown that does not warrant structural review.

The condition warrants a structural review to determine the effect on strength or ser-viceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Distortion that requires mitiga-tion that has not been addressed but does not require structural review.

Exceeds tolerable limits but does not warrant structural review.

Exists that exceeds tolerable limits but is less than the critical limits determined by scour eval-uation but does not warrant structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the ap-propriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

248

Element # 8563 - Access Ladder & PlatformsDescription: This elements defines the members that

make up the Access Ladder & Platforms. Each access

ladder or platform is counted for the quantity for this

item. Lighting of machinery area is incidental to this element. This item may also be used for non movable

bridges.Classification: ADE—Agency Defined ElementMeasurement: each

SUB

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249

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250

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

None Freckled Rust. Corrosion of the steel has initiated.

Cracking(1010)

None Crack that has self arrest-ed or has been arrested with effective arrest holes, doubling plates, or similar.

Connec-tion

(1020)

Connection is in place and func-tioning as intend-ed.

Loose fasteners or pack rust without distortion is present but the connec-tion is in place and func-tioning as intended.

Damage(7000)

Not applicable The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

SUB

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251

Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not warrant structural re-view.

The condition warrants a structural review to deter-mine the effect on strength or serviceability of the ele-ment or bridge; OR a struc-tural review has been com-pleted and the defects im-pact strength or serviceabil-ity of the element or bridge.

Identified crack exists that is not arrested but does not warrant structural review

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

The element has impact damage. The specific dam-age caused by the impact has been captured in condi-tion state 3 under the appro-priate material defect entry.

The element has impact damage. The specific dam-age caused by the impact has been captured in condi-tion state 4 under the appro-priate material defect entry.

SUB

252

Element # 8580 - Navigational Light System (ea) Description: This element defines the lights used for navigation, mounted on the bridge or fender system and is not limited to lights on movable bridges. This element includes clearance gauge lights and power system. In-spection should include the back up power system. This element may also be used on non movable bridges. (Should this be separate and have an operational de-fect?)Classification: ADE—Agency Defined ElementMeasurement: each

SUB

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253

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SUB

254

CULV

CULVERT ELEMENT TABLE

ELEMENT NAME UNITS ELEMENT NUMBER

Steel ft 240

Prestressed Concrete ft 245

Reinforced Concrete ft 241

Timber ft 242

Masonry ft 244

Other ft 243

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CULV

256

Culvert Elements

Element # 240 — Steel Culvert

Description: This element defines steel culverts, including

arched, round, or elliptical pipes.

Classification: NBE - National Bridge Element

Measurement: ft

CULV

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257

Element Commentary

Element # 240 — Steel Culvert

The distortion defect is contingent on a number of factors such as site, wall thickness, fill depth, etc. The inspector shall use such factors to assess the proper condition state. The quantity for this element is the flow line length of the barrel times the number of barrels.

CULV

258

CULV

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

NoneFreckled Rust. Corrosion of the steel has initiated.

Cracking(1010)

None

Crack that has self arrested or has been arrested with effective arrest holes, dou-bling plates, or similar.

Connection(1020)

Connection is in place and func-tioning as intend-ed.

Loose fasteners or pack rust without distortion is present but the connection is in place and functioning as intended.

Distortion(1900)

NoneDistortion not requiring mitigation or mitigated distortion.

Settlement(4000)

NoneExists within tolerable limits with effective actions taken to mitigate.

Scour(6000)

None

Exists within tolerable limits or has been arrested with effective countermeas-ures.

Damage(7000)

Not applicable

The element has impact damage. The specific dam-age caused by the impact has been captured in condi-tion state 2 under the ap-propriate material defect entry.

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259

CULV

Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not war-rant structural review.

Identified crack exists that is not arrested but does not war-rant structural review.

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

Distortion that requires mitiga-tion that has not been addressed but does not require structural review.

Exceeds tolerable limits but does not warrant structural re-view.

Exists that exceeds tolerable limits but is less than the critical limits determined by scour eval-uation but does not warrant structural review.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

The condition warrants a struc-tural review to determine the effect on strength or servicea-bility of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

260

Element # 241 — Reinforced Concrete Culvert

Description: This element defines reinforced concrete cul-

verts, including box, arched, round, or elliptical shapes.

Classification: NBE - National Bridge Element

Measurement: ft

CULV

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261

Element Commentary

Element # 241 — Reinforced Concrete Culvert

The distortion defect is contingent on a number of factors such as site, wall thickness, fill depth, etc. The inspector shall use such factors to assess the proper condition state. The quantity for this element is the flow line length of the barrel times the number of the barrels.

CULV

262

Defect Condition State 1 Condition State 2

GOOD FAIR

Delamination/Spall/Patched Area

(1080)

None Delaminated. Spall 1 in. or less deep or less than 6 in. di-ameter. Patched area that is sound.

Exposed Rebar(1090)

None Present without measurable section loss.

Efflorescence/ Rust Staining(1120)

None Surface white without build-up or leaching without rust staining.

Cracking (RC and Other)(1130)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or unsealed moderate pattern or map cracking.

Abrasion/Wear (PSC/RC) (1190)

No Abrasion or wearing

Abrasion or wearing has ex-posed coarse aggregate but the aggregate re-mains secure in the concrete

Distortion(1900)

None Distortion not re-quiring mitigation or mitigated distor-tion.

CULV

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263

Condition State 3 Condition State 4

POOR SEVERE

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

The condition warrants a structural review to determine the effect on strength or serviceabil-ity of the element or bridge; OR a structural review has been com-pleted and the defects impact strength or ser-viceability of the ele-ment or bridge.

Present with measurable section loss that does not warrant structural review.

Heavy build-up with rust staining.

Wide cracks or heavy pattern or map cracking.

Coarse aggregate is loose or has popped out of the concrete matrix due to abrasion or wear.

Distortion that requires mitigation that has not been addressed but does not require structural review

CULV

264

Defect Condition State 1 Condition State 2

GOOD FAIR

Damage(7000)

Not applicable The element has im-pact damage. The specific damage caused by the impact has been captured in condition state 2 un-der the appropriate material defect entry.

Scour(6000)

None Exists within tolera-ble limits or has been arrested with effec-tive countermeasures.

Settlement(4000)

None Exists within tolera-ble limits with effec-tive actions taken to mitigate.

CULV

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Condition State 3 Condition State 4

POOR SEVERE

Exceeds tolerable limits but does not warrant structural review.

Exists that exceeds tolerable limits but is less than the critical limits determined by scour eval-uation but does not warrant structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the ap-propriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

The condition warrants a structural review to determine the effect on strength or ser-viceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

CULV

266

Element # 242 — Timber Culvert

Description: This element defines all timber culverts.

Classification: NBE - National Bridge Element

Measurement: ft

CULV

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Element Commentary

Element # 242 — Timber Culvert

The distortion defect is contingent on a number of factors such as site, wall thickness, fill depth, etc. The inspector shall use such factors to assess the proper condition state. The quantity for this element is the flow line length of the barrel times the number of the barrels.

SUPER

CULV

268

CULV

Defect Condition State 1 Condition State 2

GOOD FAIR

Connection(1020)

Connection is in place and functioning as intended.

Loose fasteners or pack rust without distortion is present but the connection is in place and func-tioning as intended.

Decay/ Section Loss

(1140)

None Affects less than 10% of the member section

Check/Shakes(1150)

Surface penetration less than 5% of the member thickness regardless of location.

Penetrates 5% - 50% of the thickness of the member and not in a tension zone.

Crack (Timber)(1160)

None. Cracks that have been arrested through effective measures.

Splits/Delamination

(Timber)(1170)

None Length less than the member depth or arrested with effec-tive actions taken to mitigate.

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CULV

Condition State 3 Condition State 4

POOR SEVERE

Missing bolts, rivets, broken welds, fas-teners or pack rust with distortion but does not warrant a structural review.

The condition war-rants a structural re-view to determine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or servicea-bility of the element or bridge.

Affects 10% or more of the member but does not warrant structural review.

Penetrates more than 50% of the thick-ness of the member or more than 5% of the member thickness in a tension zone. Does not warrant structural analysis.

Identified crack exists that is not arrested and do not require structural review

Length equal to or greater than the mem-ber depth, but does not require structural review.

270

CULV

Defect Condition State 1 Condition State 2

GOOD FAIR

Abrasion(1180)

None or no meas-urable section loss

Section loss less than 10% of the member thickness

Distortion(1900)

None Distortion not requiring miti-gation or mitigated distor-tion.

Settlement(4000)

None Exists within tolerable limits with effective actions taken to mitigate.

Scour(6000)

None Exists within tolerable limits or has been arrested with effective countermeasures.

Damage(7000)

Not applicable The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

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CULV

Condition State 3 Condition State 4

POOR SEVERE

Section loss 10% or more of the member thickness but does not warrant structural review.

The condition warrants a structural review to deter-mine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Distortion that requires mitigation that has not been addressed but does not require structural review.

Exceeds tolerable limits but does not warrant structural review.

Exists that exceeds tolerable lim-its but is less than the critical lim-its determined by scour evaluation but does not warrant structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the appro-priate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

272

Element # 243 — Other Culvert

Description: This element defines all other material type

culverts, including arches, round or elliptical pipes. These

culverts are not included in steel, concrete, or timber material

types.

Classification: NBE - National Bridge Element

Measurement: ft

CULV

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Element Commentary

Element # 243 — Other Culvert

The distortion defect is contingent on a number of factors such as site, wall thickness, fill depth, etc. The inspector shall use such factors to assess the proper condition state. The quantity for this element is the flow line length of the barrel times the number of the barrels.

CULV

274

CULV

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

None Freckled Rust. Corro-sion of the steel has initiated.

Cracking(1010)

None Crack that has self arrested or has been arrested with effec-tive arrest holes, dou-bling plates, or simi-lar.

Connections(1020)

Connection is in place and function-ing as intended.

Loose fasteners or pack rust without distortion is present but the connection is in place and function-ing as intended.

Delamination/Spall/ Patched

Area(1080)

None Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Efflorescence/Rust Staining

(1120)

None Surface white without build-up or leaching without rust staining.

Cracking (RC and Other)(1130)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or un-sealed moderate pat-tern or map cracking.

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CULV

Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not warrant structural review.

The condition war-rants a structural review to determine the effect on strength or serviceability of the element or bridge; OR a structural re-view has been com-pleted and the defects impact strength or serviceability of the element or bridge.

Identified crack exists that is not arrested but does not warrant structural review

Missing bolts, rivets, broken welds, fas-teners or pack rust with distortion but does not warrant a structural review.

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

Heavy build-up with rust staining.

Wide cracks or heavy pattern or map cracking.

276

CULV

Defect Condition State 1 Condition State 2

GOOD FAIR

Deterioration (Other)(1220)

None Initiated break-down or deteriora-tion.

Distortion(1900)

None Distortion not re-quiring mitigation or mitigated distor-tion.

Settlement(4000)

None Exists within toler-able limits with effective actions taken to mitigate.

Scour(6000)

None Exists within toler-able limits or has been arrested with effective counter-measures.

Damage(7000)

Not applicable The element has impact damage. The specific dam-age caused by the impact has been captured in condi-tion state 2 under the appropriate material defect entry.

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CULV

Condition State 3 Condition State 4

POOR SEVERE

Significant deterioration or breakdown that does not war-rant structural review.

The condition warrants a struc-tural review to determine the effect on strength or servicea-bility of the element or bridge; OR a structural review has been completed and the defects im-pact strength or serviceability of the element or bridge.

Distortion that requires mitiga-tion that has not been addressed but does not require structural review.

Exceeds tolerable limits but does not warrant structural review.

Exists that exceeds tolerable limits but is less than the criti-cal limits determined by scour evaluation but does not warrant structural review.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

278

Element # 244 — Masonry Culvert

Description: This element defines masonry block or stone

culverts.

Classification: NBE - National Bridge Element

Measurement: ft

CULV

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Element Commentary

Element # 244 — Masonry Culvert

The distortion defect is contingent on a number of factors such as site, wall thickness, fill depth, etc. The inspector shall use such factors to assess the proper condition state. The quantity for this element is the flow line length of the barrel times the number of the barrels.

CULV

280

CULV

Defect Condition State 1 Condition State 2

GOOD FAIR

Efflorescence/Rust Staining(1120)

None Surface white without build-up or leaching without rust staining.

Mortar Breakdown (Masonry)

(1610)

None Cracking or voids in less than 10% of joints.

Split/Spall (Masonry)

(1620)

None Block or stone has split or spalled with no shifting.

Patched Area (Masonry)

(1630)

None Sound Patch

Masonry Displace-ment

(1640)

None Block or stone has shifted slightly out of alignment.

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CULV

Condition State 3 Condition State 4

POOR SEVERE

Heavy build-up with rust stain-ing.

The condition warrants a structural review to determine the effect on strength or ser-viceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Cracking or voids in 10% or more of the of joints

Block or stone has split or spalled with shifting but does not warrant a structural review.

Unsound Patch

Block or stone has shifted signifi-cantly out of alignment or is missing but does not warrant structural review.

282

CULV

Defect Condition State 1 Condition State 2

GOOD FAIR

Distortion(1900)

None Distortion not requiring miti-gation or mitigated distortion.

Settlement(4000)

None Exists within tolerable limits with effective actions taken to mitigate.

Scour(6000)

None Exists within tolerable limits or has been arrested with ef-fective countermeasures.

Damage(7000)

Not applicable The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

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CULV

Condition State 3 Condition State 4

POOR SEVERE

Distortion that requires mitigation that has not been addressed but does not require structural review.

The condition warrants a structural review to deter-mine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or service-ability of the element or bridge.

Exceeds tolerable limits but does not warrant structural review.

Exists that exceeds tolerable limits but is less than the critical limits determined by scour evaluation but does not warrant structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condi-tion state 3 under the appropriate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

284

Element # 245 — Prestressed Concrete Culvert

Description: This element defines all prestressed concrete

culverts.

Classification: NBE - National Bridge Element

Measurement: ft

CULV

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Element Commentary

Element # 245 — Prestressed Concrete Culvert

The distortion defect is contingent on a number of factors such as site, wall thickness, fill depth, etc. The inspector shall use such factors to assess the proper condition state. The quantity for this element is the flow line length of the barrel times the number of the barrels.

CULV

286

CULV

Defect Condition State 1 Condition State 2

GOOD FAIR

Delamination/ Spall/

Patched Area(1080)

None Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Exposed Rebar(1090)

None Present without measur-able section loss.

Exposed Pre-stressing(1100)

None Present without section loss

Cracking (PSC)(1110)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or un-sealed moderate pattern or map cracking.

Efflorescence/ Rust Staining

(1120)

None Surface white without build-up or leaching without rust staining.

Abrasion/Wear (PSC/RC)

1190

No abrasion or wearing

Abrasion or wearing has exposed coarse aggregate but aggre-gate remains secure in concrete.

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CULV

Condition State 3 Condition State 4

POOR SEVERE

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

The condition warrants a structural review to deter-mine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Present with measurable section loss that does not warrant structural re-view.

Present with section loss that does not warrant structural review.

Wide cracks or heavy pattern or map cracking.

Heavy build-up with rust staining.

Coarse aggregate is loose or has popped out of the concrete matrix due to abrasion or wear.

288

CULV

Defect Condition State 1 Condition State 2

GOOD FAIR

Distortion(1900)

None Distortion not requiring mitigation or mitigated distortion.

Settlement(4000)

None Exists within tolerable limits with effective ac-tions taken to mitigate.

Damage(7000)

Not applicable The element has impact damage. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

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CULV

Condition State 3 Condition State 4

POOR SEVERE

Distortion that requires miti-gation that has not been ad-dressed but does not require structural review.

The condition warrants a structur-al review to determine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Exceeds tolerable limits but does not warrant structural review.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the appro-priate material defect entry.

290

Channel

Element # 8290 — ChannelDescription: This element defines the channel, includ-ing riprap, slope protection, culvert toe walls, or stream control devices. The purpose of this element is to allow the recommendation of corrective actions. No modeling is done on this element. The entire element is to be placed in one condition stateClassification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is 1 each

CHAN

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CHAN

292

CHAN

Defect Condition State 1 Condition State 2

GOOD FAIR

Channel Alignment

(9100)

Flow angle of attack less than 15 degrees with respect to the bridge substructure.

Flow angle of attack less than 30 degrees with respect to the bridge sub-structure.

Migration(9110)

None. Thalweg has moved from its baseline location, but movement has arrested.

Degrada-tion

(9120)

None. Exists within tolerable limits or arrested.

Aggrada-tion

(9130)

None. Exists within tolerable limits or arrested.

Debris(9140)

None and not prone to build-up.

Exists and restricts the channel slightly, or prone to build-up.

Bank Ero-sion

(9150)

None. Erosion that does not threaten the bridge or approach roadway.

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CHAN

Condition State 3 Condition State 4

POOR SEVERE

Flow angle of attack 30 degrees or more with respect to the bridge sub-structure and the structure is stable.

Structural and/or Hydrau-lic review has been com-pleted and the defects impact stability of the bridge.

Thalweg movement has not arrested and threatens the bridge or approach roadway.

Exceeds tolerable limits, but is less than the critical limits established by scour evaluation and does not war-rant structural and/or hydraulic re-view.

Exceeds tolerable limits. Hydraulic opening no longer adequate.

Large deposits exist and restrict the channel.

Erosion that begins to threaten the bridge or approach roadway.

294

MISCELLANEOUS STRUCTURE ELEMENT TABLE

ELEMENT UNITS METAL OTHER OR CON-CRETE

High Mast Light Pole Foundation

each 8499

High Mast Light Poles each 8496

Overlane Sign Structure Foundation

each 8489

Overlane Sign Structure Vertical Member

ft 8488 8491

Overlane Sign Structure Horizontal Member

ft 8487

Mast Arm Vertical Member each 8481 8483

Mast Arm Horizontal Mem-ber

each 8484

Mast Arm Foundation each 8480

MISC

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MISC

296

Miscellaneous Structures Metal Elements

Element # 8481 — Vertical Mast Arm MemberDescription: This element defines the metal vertical mast arms present regardless of protective system. Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the verti-

cal mast arms present at the intersection.

Element # 8484 — Horizontal Mast Arm MemberDescription: This element defines the metal horizontal mast arms present regardless of protective system. Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the hori-

zontal mast arms present at the intersection.

Element # 8487 — Horizontal Overlane Sign Structure Member

Description: This element defines the metal horizontal overlane sign members present regardless of protective system. Classification: ADE - Agency Defined Element

Measurement: ft

Quantity: The quantity for this element is the sum of the

lengths of the horizontal sign structure horizontal members

present. Where the horizontal member is a truss type structure

this will be the length of the truss. For monotube type of struc-

tures, this will be the length of the monotube.

MISC

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Element # 8488 — Vertical Overlane Sign Structure Member

Description: This element defines the metal vertical overlane sign members present regardless of protective system. Classification: ADE - Agency Defined Element

Measurement: ft

Quantity: The quantity for this element is the sum of the

lengths of the vertical overlane sign members present.

Element # 8496 — High Mast Light PolesDescription: This element defines the metal high mast light pole present regardless of protective system. Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the light

poles.

MISC

298

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

None Freckled Rust. Corrosion of the steel has initiated.

Cracking(1010)

None Crack that has self arrested or has been arrested with effective arrest holes, dou-bling plates, or similar.

Connection(1020)

Connection is in place and function-ing as intended.

Loose fasteners or pack rust without distortion is present but the connection is in place and functioning as intended.

Distortion(1900)

None Distortion not requiring mitigation or mitigated distortion.

Damage(7000)

Not applicable The element has impact damage. The specific dam-age caused by the impact has been captured in condi-tion state 2 under the appro-priate material defect entry.

MISC

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Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not war-rant structural review.

The condition warrants a structural review to deter-mine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Identified crack exists that is not arrested but does not warrant structural review

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

Distortion that requires mitigation that has not been addressed but does not require structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the appro-priate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

MISC

300

Miscellaneous Structures Concrete Elements

Element # 8483 — Vertical Mast Arm MemberDescription: This element defines the concrete vertical mast arms present. Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the ver-

tical mast arms present at the intersection.

Element # 8491 — Vertical Overlane Sign MemberDescription: This element defines the concrete vertical overlane sign members. Classification: ADE - Agency Defined Element

Measurement: ft

Quantity: The quantity for this element is the sum of the

length of the vertical overlane sign members present.

Element Commentary

Element # 8483—Vertical Mast Arm

This element should also be used for Prestressed Concrete Mast Arms, and for these Defects 1100 Exposed Prestressing and 1110 Cracking (PSC) may be used.

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302

Defect Condition State 1 Condition State 2

GOOD FAIR

Delamination/Spall/Patched Area

(1080)

None Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Exposed Rebar(1090)

None Present without measurable section loss.

Efflorescence/ Rust Staining(1120)

None Surface white without build-up or leaching without rust staining.

Cracking (RC and Other)(1130)

Insignificant cracks or moder-ate width cracks that have been sealed.

Unsealed moderate width cracks or unsealed moderate pattern or map cracking.

Abrasion/Wear (PSC/RC) (1190)

No abrasion or wearing

Abrasion or wearing has exposed coarse aggregate but the aggregate remains secure in the concrete.

Damage(7000)

Not applicable The element has impact damage. The specific dam-age caused by the impact has been captured in condi-tion state 2 under the appro-priate material defect entry.

Distortion(1900)

None Distortion not requiring mitigation or mitigated distortion.

Settlement(4000)

None Exists within tolerable limits with effective actions taken to mitigate.

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Condition State 3 Condition State 4

POOR SEVERE

Spall greater than 1 in. deep or greater than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

The condition warrants a structural review to determine the effect on strength or serviceability of the ele-ment or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Present with measurable section loss that does not warrant struc-tural review.

Heavy build-up with rust stain-ing.

Wide cracks or heavy pat-tern or map cracking.

Coarse aggregate is loose or has popped out of the concrete ma-trix due to abrasion or wear.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the ap-propriate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

Distortion that requires mitiga-tion that has not been addressed but does not require structural review.

Exceeds tolerable limits but does not warrant structural review.

304

Miscellaneous Structures Other Material Elements

Element # 8480 — Mast Arm FoundationDescription: This element defines the mast arm foun-dations present. Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the mast

arms foundations present at the intersection.

Element # 8489 — Overlane Sign Structure FoundationDescription: This element defines the overlane sign structure foundations present. Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the over-

lane foundations present.

Element # 8499 — High Mast Light Pole FoundationDescription: This element defines the high mast light pole foundations present. Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the high

mast light pole foundations present.

MISC

MISC

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MISC

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

None Freckled Rust. Corrosion of the steel has initiated.

Connections(1020)

Connection is in place and functioning as in-tended.

Loose fasteners or pack rust without distortion is present but the connection is in place and functioning as intended.

Spalls/ De-laminations/ Patch Areas

(1080)

None Delaminated. Spall 1 in. or less deep or less than 6 in. diameter. Patched area that is sound.

Efflo-rescence(1120)

None Surface white without build-up or leaching without rust staining.

Cracking (RC and Other)(1130)

Insignificant cracks or moderate width cracks that have been sealed.

Unsealed moderate width cracks or unsealed moder-ate pattern or map crack-ing.

Deterioration(1220)

None Initiated breakdown or deteri-oration.

Distortion(1900)

None Distortion not requiring miti-gation or mitigated distortion.

Settlement(4000)

None Exists within tolerable limits with effective actions taken to mitigate.

Damage(7000)

Not applicable The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 2 under the appropriate material defect entry.

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MISC

Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not warrant structur-al review.

The condition warrants a structur-al review to determine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

Spall greater than 1 in. deep or great-er than 6 in. diameter. Patched area that is unsound or showing distress. Does not warrant structural review.

Heavy build-up with rust staining.

Wide cracks or heavy pattern or map cracking.

Significant deterioration or break-down that does not warrant structural review.

Distortion that requires mitigation that has not been addressed but does not require structural review.

Exceeds tolerable limits but does not warrant structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condi-tion state 3 under the appropriate material defect entry.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 4 under the appro-priate material defect entry.

308E

LE

ME

NT

UN

ITS

EL

EM

EN

T

Op

en G

eari

ng

each

85

40

Sp

eed

Red

ucer

sea

ch8

54

1

Sha

fts

each

85

42

Sha

ft B

eari

ngs

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ft C

oup

lin

gs

each

85

43

Bra

kes

each

85

44

Em

erge

ncy

Dri

ve a

nd B

ack

Up

Po

wer

Sys

tem

sea

ch8

54

5

Sp

an D

rive

Mo

tors

/Sp

an L

ock

Mo

tors

each

85

46

Hyd

raul

ic P

ow

er U

nits

each

85

47

Hyd

raul

ic P

ipin

g S

yste

mea

ch8

54

8

Hyd

raul

ic C

ylin

der

/Mo

tors

each

85

49

Ho

pki

ns F

ram

eea

ch8

55

0

MO

VA

BL

E B

RID

GE

DR

IVE

SY

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EL

EM

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T T

AB

LE

MOV

Page 155: BRIDGE, BRIDGE MANAGEMENT AND AGENCY … · bridge, bridge management and agency defined elements ... bearing and other superstructure ... 110 - reinforced ...

309

MOV

MO

VA

BL

E B

RID

GE

SU

PP

OR

T S

YS

TE

M E

LE

ME

NT

TA

BL

E

EL

EM

EN

TU

NIT

SE

LE

ME

NT

Sp

an L

ock

s/T

oe

Lo

cks/

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l S

top

s/T

ail

Lo

cks

each

85

60

Liv

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oad

Sho

es/S

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late

s/B

uffe

r C

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der

sea

ch8

56

1

Co

unt

erw

eig

ht S

upp

ort

each

85

62

Acc

ess

Lad

der

s &

Pla

tfo

rms

each

85

63

Co

unt

erw

eig

htea

ch8

56

4

Tru

nnio

n/S

trai

ght

and

Cur

ved

Tra

ckea

ch8

56

5

310

MOV

EL

EM

EN

TU

NIT

SE

LE

ME

NT

N

UM

BE

R

Tra

nsfo

rmer

s/T

hyr

isto

rsea

ch8

57

0

Sub

mar

ine

Cab

leea

ch8

57

1

Co

ndui

t &

Ju

ncti

on

Bo

xes

each

85

72

Pro

gram

mab

le L

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c C

ont

roll

ers

each

85

73

Co

ntro

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on

sole

each

85

74

MO

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ON

TR

OL

SY

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BL

E

Page 156: BRIDGE, BRIDGE MANAGEMENT AND AGENCY … · bridge, bridge management and agency defined elements ... bearing and other superstructure ... 110 - reinforced ...

311

EL

EM

EN

TU

NIT

SE

LE

ME

NT

NU

MB

ER

Nav

igat

iona

l L

ight

Sys

tem

each

85

80

Op

erat

or

Fac

ilit

ies

each

85

81

Lif

t B

rid

ge S

pec

ific

Eq

uip

men

tea

ch8

58

2

Sw

ing

Bri

dge

Sp

ecif

ic E

qui

pm

ent

each

85

83

MO

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RID

GE

MIS

CE

LL

AN

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EL

EM

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MOV

EL

EM

EN

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NIT

SE

LE

ME

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N

UM

BE

R

Res

ista

nce

Gat

esea

ch8

59

0

War

nin

g G

ates

each

85

91

Tra

ffic

Sig

nals

each

85

92

MO

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BL

E B

RID

GE

TR

AF

FIC

CO

NT

RO

L E

LE

ME

NT

TA

BL

E

312

MOV

Movable Bridge Drive System Elements

Element # 8540 — Open GearingDescription: This element defines all gears that are not

enclosed in an oil tight, dust tight housing. This element in-

cludes the rack or rack pinion.

Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the gear

and pinion sets.

Element # 8541 — Speed ReducersDescription: This element defines gear sets that are mount-

ed with shafts and bearings in dust proof, oil tight housings.

Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the

speed reducers present.

Element # 8542 — ShaftsDescription: This element defines the shafts that serve to

transmit torque from one part to another

Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the

shafts present.

Page 157: BRIDGE, BRIDGE MANAGEMENT AND AGENCY … · bridge, bridge management and agency defined elements ... bearing and other superstructure ... 110 - reinforced ...

313

Element # 8543 — Shafts Bearings and CouplingsDescription: This element defines the members that support

the shafts or join the shafts together.

Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the

shafts bearings and couplings present.

Element # 8544 — BrakesDescription: This element defines the members including

limit switches that are used to stop the span and hold the span

in open position.

Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the

brakes present.

Element # 8545 — Emergency Drive and Back Up Power System

Description: This element defines the members that func-

tion as a back up drive and power system in case of failure of

the main drive and/or power system.

Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the one for a bridge

with an emergency drive.MOV

314

Element # 8546 — Span Drive MotorsDescription: This element defines the members that are

used to drive the span, and includes limit switches that control

the span drive motors.

Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the span

drive motors present.

Element # 8547 — Hydraulic Power Units

Description: This element defines the pump, electric motor,

valves, filters, oil reservoir, limit switches and accessories that

make up the Hydraulic Power Unit.

Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the hy-

draulic power units present.

Element # 8548— Hydraulic Piping System

Description: This element defines the pipe, tubing and flexi-

ble hose including fittings, manifolds and piping supports

which conduct fluids for a fluid power system.

Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is one for a bridge

with a hydraulic piping system.

MOV

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315

Element # 8549 — Hydraulic Cylinders/Motors/Rotary Actuators

Description: This element defines those components which

convert fluid pressure into mechanical force and motion.

Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the hy-

draulic cylinders/motors/rotary actuators present.

MOV

316

MOV

Defect Condition State 1 Condition State 2

GOOD FAIR

Lubrication(9000)

Well lubricated, oil reservoirs at proper level and oil does not require chang-ing.

Well lubricated or oil reservoirs not full.

Mechanical Alignment

(9010)

In proper align-ment.

Minor misalign-ment.

Operation(9020)

Operating properly. Minor operation problems.

Corrosion(1000)

None Freckled Rust. Cor-rosion of the steel has initiated.

Clearances(9030)

Clearances appro-priate.

Clearance not uni-form.

Mechanical Wear/

Abrasion(9040)

No Wear. Measurable wear but not impacting opera-tion.

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317

MOV

Condition State 3 Condition State 4

POOR SEVERE

Requires lubrication or oil requires changing.

Lack of lubrication or oil threat-ens operation.

Major misalignment.Misalignment threatens operation.

Operation affected.Not operating.

Section loss is evident or pack rust is present but does not warrant structural review.

The condition warrants a structur-al review to determine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge

Clearance out of speci-fication.

Poor clearance threatens operation of bridge.

Major wear, operation may be affected.

Major wear threatening operation.

318

Element # 8550 — Hopkins FrameDescription: This element defines the vertical frame pinned to

the floor and holds all machinery except for the rack.

Classification: AE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is sum of the Hopkins

frames present.

MOV

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319

THIS PAGE IS INTENTIONALLY LEFT BLANK

320

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

None Freckled Rust. Corro-sion of the steel has initiated.

Cracking(1010)

None Crack that has self arrested or has been arrested with effec-tive arrest holes, dou-bling plates, or simi-lar.

Connection(1020)

Connection is in place and function-ing as intended.

Loose fasteners or pack rust without distortion is present but the connection is in place and function-ing as intended.

Damage(7000)

Not applicable The element has im-pact damage. The specific damage caused by the impact has been captured in condition state 2 un-der the appropriate material defect entry.M

OV

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321

Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not warrant structural review.

The condition warrants a structural review to deter-mine the effect on strength or serviceability of the ele-ment or bridge; OR a struc-tural review has been com-pleted and the defects im-pact strength or serviceabil-ity of the element or bridge.

Identified crack exists that is not arrested but does not war-rant structural review

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 3 under the appropriate material defect entry.

The element has impact damage. The specific dam-age caused by the impact has been captured in condi-tion state 4 under the appro-priate material defect entry.

322

Movable Bridge Support System Elements

Element # 8560— Span Locks/Toe Locks/Heel Stops/Tail Locks

Description: This item defines all locks and motors used to

drive the locks present on the structure.

Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the locks

present.

Element # 8561— Live Load Shoes/Strike Plates/Buffer Cylinders

Description: This item defines those elements used to trans-

mit live load from the movable span to the substructure, or to

cushion the span while it is being closed.

Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the live

load shoes/strike plates/buffer cylinders present.

Element # 8565— Trunnion/Straight and Curved Track

Description: This element defines the trunnions about

which the leaf of a bascule bridge rotates, the curved track

mounted on the leaf and the straight track mounted on the pier

for a rolling bascule. Trunnion journals and bearings are inci-

dental.

Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the trun-

nion/straight and curved track present.

MOV

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323

THIS PAGE INTENTIONALLY LEFT BLANK

MOV

324

Defect Condition State 1 Condition State 2

GOOD FAIR

Lubrication(9000)

Well lubricated, oil res-ervoirs at proper level and oil does not require changing.

Well lubricated or oil reservoirs not full.

Mechanical Alignment

(9010)

In proper alignment. Minor misalignment.

Operation(9020)

Operating properly. Minor operation problems.

Corrosion(1000)

None Freckled Rust. Cor-rosion of the steel has initiated.

Clearances(9030)

Clearances appropriate. Clearance not uni-form.

Mechanical Wear/

Abrasion(9040)

No Wear. Measurable wear but not impacting opera-tion.

Page 163: BRIDGE, BRIDGE MANAGEMENT AND AGENCY … · bridge, bridge management and agency defined elements ... bearing and other superstructure ... 110 - reinforced ...

325

Condition State 3 Condition State 4

POOR SEVERE

Requires lubrication or oil requires changing. Lack of lubrication or oil threatens

operation.

Major misalignment.

Misalignment threatens operation.

Operation affected. Not operating.

Section loss is evident or pack rust is present but does not warrant structural review.

The condition warrants a structural review to determine the effect on strength or serviceability of the ele-ment or bridge; OR a structural re-view has been completed and the defects impact strength or servicea-bility of the element or bridge

Clearance out of specifica-tion.

Poor clearance threatens operation of bridge.

Major wear, operation may be affected.

Major wear threatening operation.

326

Element # 8562— Counterweight Support

Description: This element defines the structural steel elements used to support the counterweight and attach it

to the movable span.Classification: ADE - Agency Defined ElementMeasurement: eachQuantity: The quantity for this element is the sum of the counterweight support system present.

Element # 8563— Access Ladder & Platforms

Description: This elements defines the members that

make up the Access Ladder & Platforms. Lighting of machinery area is incidental to this element. This item

may also be used for non movable bridges.Classification: ADE - Agency Defined ElementMeasurement: eachQuantity: Each access ladder or platform is counted for the quantity for this item.

MOV

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327

MOV

THIS PAGE INTENTIONALLY LEFT BLANK

328

MOV

Defect Condition State 1 Condition State 2

GOOD FAIR

Corrosion(1000)

None Freckled Rust. Corrosion of the steel has initiated.

Cracking(1010)

None Crack that has self arrested or has been arrested with effective arrest holes, dou-bling plates, or similar.

Connection(1020)

Connection is in place and function-ing as intended.

Loose fasteners or pack rust without distortion is present but the connection is in place and functioning as intended.

Damage(7000)

Not applicable The element has impact damage. The specific dam-age caused by the impact has been captured in condi-tion state 2 under the appro-priate material defect entry.

Page 165: BRIDGE, BRIDGE MANAGEMENT AND AGENCY … · bridge, bridge management and agency defined elements ... bearing and other superstructure ... 110 - reinforced ...

329

MOV

Condition State 3 Condition State 4

POOR SEVERE

Section loss is evident or pack rust is present but does not war-rant structural review.

The condition warrants a structural review to deter-mine the effect on strength or serviceability of the element or bridge; OR a structural review has been completed and the defects impact strength or serviceability of the element or bridge.

Identified crack exists that is not arrested but does not warrant structural review

Missing bolts, rivets, broken welds, fasteners or pack rust with distortion but does not warrant a structural review.

The element has impact damage. The specific damage caused by the impact has been captured in condition state 3 under the appro-priate material defect entry.

The element has impact dam-age. The specific damage caused by the impact has been captured in condition state 4 under the appropriate material defect entry.

330

Element # 8564—Counterweight

Description: This element defines the counterweight and

includes any balance blocks.

Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the

counterweights present.

MOV

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331

MOV

Def

ect

Co

nd

itio

n

Sta

te 1

Co

nd

itio

n S

tate

2C

on

dit

ion

Sta

te 3

Co

nd

itio

n

Sta

te 4

GO

OD

FA

IRP

OO

RS

EV

ER

E

Del

amin

atio

n/S

pal

l/P

atch

ed A

rea

(108

0)

Non

eD

elam

inat

ed.

Sp

all

1 i

n.

or l

ess

dee

p o

r le

ss t

han

6

in

. dia

met

er.

Pat

ched

ar

ea t

hat

is s

oun

d.

Sp

all

grea

ter

than

1 i

n. d

eep

or

grea

ter

than

6 i

n. d

iam

eter

.

Pat

ched

are

a th

at i

s u

nso

und

or

show

ing

dist

ress

. D

oes

not

war

-ra

nt

stru

ctu

ral

revi

ew.

Th

e co

ndi

tion

w

arra

nts

a

stru

ctu

ral

re-

view

to

det

er-

min

e th

e ef

fect

on

str

engt

h o

r se

rvic

eab

ilit

y of

th

e el

emen

t or

b

rid

ge;

OR

a

stru

ctu

ral

re-

view

has

bee

n

com

ple

ted

an

d th

e d

efec

ts

impa

ct s

tren

gth

or

ser

vice

abil

ity

of t

he

elem

ent

or b

rid

ge.

Exp

osed

Reb

ar(1

090

)N

one

Pre

sen

t w

ith

out

mea

sura

-b

le s

ecti

on l

oss.

Pre

sen

t w

ith

mea

sura

ble

sec

tion

lo

ss t

hat

doe

s n

ot w

arra

nt s

tru

c-tu

ral

revi

ew.

Eff

lore

scen

ce/

Ru

st S

tain

ing

(112

0)

Non

eS

urf

ace

wh

ite

wit

hou

t b

uild

-up

or

leac

hin

g w

ith

out

rust

sta

inin

g.

Hea

vy

bu

ild-

up

wit

h ru

st s

tain

-in

g.

Cra

ckin

g (R

C

and

Oth

er)

(113

0)

Min

or

crac

ks

no

t re

qu

irin

g se

alin

g o

r cr

ack

s th

at

hav

e b

een

se

aled

Un

seal

ed c

rack

s o

f m

od

erat

e w

idth

or

un

seal

ed m

od

erat

e p

atte

rn o

r m

ap c

rack

-in

g

Wid

e cr

acks

or

hea

vy

pat

tern

o

r m

ap c

rack

ing

332

Movable Bridge Control System and Interlock System Elements

Element # 8570—Transformers and thyrsitorsDescription: This element defines the members that step down the voltage of the incoming power to a level compatible with the bridge equipment.Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the

transformers and thyrsitors present.

Element # 8573—Programmable Logic Controllers

Description: This element defines the general purpose

industrial microprocessor based control system.Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the

programmable logic controllers present.

Element # 8574—Control Console

Description: This element defines the console which

controls the operation of the movable bridge. This ele-

ment includes interlocks, span limit switches and span position indicator devices.Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the

control consoles present.

MOV

Page 167: BRIDGE, BRIDGE MANAGEMENT AND AGENCY … · bridge, bridge management and agency defined elements ... bearing and other superstructure ... 110 - reinforced ...

333

Def

ect

Co

nd

itio

n S

tate

1C

on

dit

ion

Sta

te 2

Co

nd

itio

n S

tate

3C

on

dit

ion

Sta

te 4

GO

OD

FA

IRP

OO

RS

EV

ER

E

Lu

bri

cati

on(9

000

)W

ell

lub

rica

ted,

oil

re

serv

oirs

at

pro

per

le

vel

and

oil

doe

s n

ot r

equ

ire

chan

g-in

g.

Wel

l lu

bri

cate

d or

oi

l re

serv

oirs

not

fu

ll.

Req

uire

s lu

bri

cati

on

or o

il r

equ

ires

ch

angi

ng.

Lac

k o

f lu

bri

cati

on o

r oi

l th

reat

ens

oper

atio

n.

Mec

hani

cal

Ali

gnm

ent

(901

0)

In p

rop

er a

lign

men

t.M

inor

mis

alig

n-

men

t.M

ajor

mis

alig

nm

ent.

Mis

alig

nm

ent

thre

at-

ens

oper

atio

n.

Op

erat

ion

(902

0)

Op

erat

ing

pro

per

ly.

Min

or o

per

atio

n

pro

ble

ms.

Op

erat

ion

aff

ecte

d.N

ot o

per

atin

g.

Cle

aran

ces

(903

0)

Cle

aran

ces

app

rop

ri-

ate.

Cle

aran

ce n

ot

uni

form

.C

lear

ance

out

of

spec

ific

atio

n.P

oor

clea

ran

ce t

hre

at-

ens

oper

atio

n o

f b

rid

ge.

Mec

hani

cal

Wea

r/A

bra

sion

(904

0)

No

Wea

r.M

easu

rab

le w

ear

but

not

im

pac

tin

g op

erat

ion.

Maj

or w

ear,

op

era-

tion

may

be

affe

cted

.M

ajor

wea

r th

reat

en-

ing

oper

atio

n.

MOV

334

Element # 8571—Submarine CableDescription: This element defines the cable that is used to carry power and control signals from one pier to the other pier on a bascule bridge.Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is the sum of the

submarine cables present.

MOV

Page 168: BRIDGE, BRIDGE MANAGEMENT AND AGENCY … · bridge, bridge management and agency defined elements ... bearing and other superstructure ... 110 - reinforced ...

335

Def

ect

Con

dit

ion

Sta

te 1

Con

dit

ion

Sta

te 2

Con

dit

ion

Sta

te 3

Con

dit

ion

Sta

te 4

GO

OD

FA

IRP

OO

RS

EV

ER

E

Op

erat

ion

(902

0)

Op

erat

ing

pro

per

-ly

.M

ino

r op

erat

ion

pro

ble

ms.

Op

erat

ion

affe

ct-

ed.

No

t op

erat

ing.

Ou

ter

Insu

lati

on

(905

0)

No

pro

ble

ms

Min

or

chaf

ing.

Sig

nif

ican

t d

eter

i-o

rati

onto

oute

rco

atin

g

Ou

ter

coat

ing

not

pro

tect

ing

cab

le

Cab

le G

eom

e-tr

y(9

060

)

Pro

per

ly b

uri

ed

and

fu

lly

atta

ched

to

pie

r w

all.

No

t p

rop

erly

bu

ried

o

r no

t p

rop

erly

at-

tach

ed.

Cab

le v

uln

erab

le

to s

hip

tra

ffic

.C

able

is

bro

ken

.

Mec

han

ical

W

ear/

Ab

rasi

on

(904

0)

No

Wea

r.M

easu

rab

le w

ear

bu

t n

ot

imp

acti

ng

op

era-

tio

n.

Maj

or

wea

r, o

per

a-ti

on

may

be

affe

ct-

ed.

Maj

or

wea

r th

reat

-en

ing

oper

atio

n.

MOV

336

Element # 8572—Conduit & Junction BoxesDescription: This element defines those members which enclose, support and protect the power and con-trol wiring. This element should also be used for the conduits for navigational light systems on non movable bridges but not for other conduit systems on non mova-ble bridges. Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is one each for

bridge.

MOV

Page 169: BRIDGE, BRIDGE MANAGEMENT AND AGENCY … · bridge, bridge management and agency defined elements ... bearing and other superstructure ... 110 - reinforced ...

337

MOV

Def

ect

Con

dit

ion

Sta

te 1

Con

dit

ion

Sta

te 2

Con

dit

ion

Sta

te 3

Con

dit

ion

Sta

te 4

GO

OD

FA

IRP

OO

RS

EV

ER

E

Co

rro

sion

(100

0)

No

ne

Fre

ckle

d R

ust

. C

orr

osi

on o

f th

e st

eel

has

in

itia

ted.

Sec

tio

n l

oss

is

evid

ent

or

pac

k ru

st i

s p

rese

nt

but

do

es n

ot

war

ran

t st

ruct

ura

l re

view

.

Th

e co

nd

itio

n w

arra

nts

a s

tru

c-tu

ral

revi

ew t

o

det

erm

ine

the

effe

ct o

n s

tren

gth

o

r se

rvic

eab

ilit

y o

f th

e el

emen

t o

r b

rid

ge;

OR

a

stru

ctu

ral

revi

ew

has

bee

n c

om

ple

t-ed

an

d t

he

def

ects

im

pac

t st

ren

gth

or

serv

icea

bil

ity

of

the

elem

ent

or

bri

dge

.

Co

nn

ecti

on

s(1

020

)C

on

nec

tio

n i

s in

p

lace

an

d f

un

c-ti

on

ing

as i

nte

nd

-ed

.

Lo

ose

fas

ten

ers

or

pac

k ru

st w

ith

ou

t d

isto

rtio

n is

pre

-se

nt

but

th

e co

n-

nec

tio

n i

s in

pla

ce

and

fu

nct

ion

ing

as

inte

nded

.

Mis

sin

g b

olts

, ri

vets

, b

roke

n

wel

ds,

fas

ten

ers

or

pac

k ru

st w

ith

d

isto

rtio

n bu

t d

oes

n

ot

war

ran

t a

stru

ctu

ral

revi

ew.

Det

erio

rati

on

(122

0)

No

ne

Init

iate

d d

eter

iora

-ti

on.

Sig

nif

ican

t d

eter

i-o

rati

ono

rb

reak

-d

ow

n t

hat

do

es

no

t w

arra

nt

stru

c-tu

ral

revi

ew.

MOV

338

Movable Bridge Miscellaneous Elements

Element # 8580—Navigational Light SystemDescription: This element defines the lights used for navigation, mounted on the bridge or fender system and is not limited to lights on movable bridges. This element includes clearance gauge lights and power system. In-spection should include the back up power system. This element may also be used on non movable bridges.Classification: ADE - Agency Defined Element

Measurement: each

Quantity: The quantity for this element is one each for

bridge.

MOV

Page 170: BRIDGE, BRIDGE MANAGEMENT AND AGENCY … · bridge, bridge management and agency defined elements ... bearing and other superstructure ... 110 - reinforced ...

339

MOV

Def

ect

Con

dit

ion

S

tate

1C

ond

itio

n

Sta

te 2

Con

dit

ion

S

tate

3C

ond

itio

n S

tate

4

GO

OD

FA

IRP

OO

RS

EV

ER

E

Op

erat

ion

(902

0)

Op

erat

ing

pro

per

ly.

Min

or

oper

a-ti

on

pro

ble

ms.

Op

erat

ion

affe

cted

.N

ot

oper

atin

g.

Co

rro

sion

(100

0)

No

neF

reck

led

R

ust

. C

orr

o-

sio

n o

f th

e st

eel

has

init

iate

d.

Sec

tio

n lo

ss

is e

vid

ent

or

pac

k ru

st

is p

rese

nt

but

do

es n

ot

war

rant

st

ruct

ural

re

view

.

The

co

ndit

ion

war

ran

ts

a st

ruct

ural

rev

iew

to

d

eter

min

e th

e ef

fect

on

stre

ngt

h o

r se

rvic

eab

il-

ity

of

the

elem

ent

or

bri

dge

; O

R a

str

uctu

ral

revi

ew h

as b

een

com

-p

lete

d a

nd t

he d

efec

ts

imp

act

stre

ngth

or

serv

icea

bil

ity

of

the

elem

ent

or

bri

dge

.

340

Element # 8581—Operator FacilitiesDescription: This element defines the Bridge Tenders House. The inspection of the bridge tender house in-cludes the internal and external communication devices. Classification: ADE - Agency Defined ElementMeasurement: eachQuantity: The quantity for this element is one each for bridge.

Element # 8582—Lift Bridge Specific EquipmentDescription: This element defines those components found on Lift Bridges not found on other types of mova-ble bridges, such as wire rope, sheaves, span guides, counterbalance chains, etc.Classification: ADE - Agency Defined ElementMeasurement: eachQuantity: The quantity for this element is one each for bridge.

Element # 8583—Swing Bridge Specific EquipmentDescription: This element defines those components found on Swing Bridges not found on other types of movable bridges, such as balance wheels and tracks, wedges, etc. Classification: ADE - Agency Defined ElementMeasurement: eachQuantity: The quantity for this element is one each for bridge.

MOV

Page 171: BRIDGE, BRIDGE MANAGEMENT AND AGENCY … · bridge, bridge management and agency defined elements ... bearing and other superstructure ... 110 - reinforced ...

341

Def

ect

Con

dit

ion

S

tate

1C

ond

itio

n

Sta

te 2

Con

dit

ion

S

tate

3C

ond

itio

n S

tate

4

GO

OD

FA

IRP

OO

RS

EV

ER

E

Op

erat

ion

(902

0)

Op

erat

ing

pro

per

ly.

Min

or

oper

a-ti

on

pro

ble

ms.

Op

erat

ion

affe

cted

.N

ot

oper

atin

g.

Co

rro

sion

(100

0)

No

neF

reck

led

R

ust

. C

orr

o-

sio

n o

f th

e st

eel

has

init

iate

d.

Sec

tio

n lo

ss

is e

vid

ent

or

pac

k ru

st

is p

rese

nt

but

do

es n

ot

war

rant

st

ruct

ural

re

view

.

The

co

ndit

ion

war

ran

ts

a st

ruct

ural

rev

iew

to

d

eter

min

e th

e ef

fect

on

stre

ngt

h o

r se

rvic

eab

il-

ity

of

the

elem

ent

or

bri

dge

; O

R a

str

uctu

ral

revi

ew h

as b

een

com

-p

lete

d a

nd t

he d

efec

ts

imp

act

stre

ngth

or

serv

icea

bil

ity

of

the

elem

ent

or

bri

dge

.

MOV

342

Movable Bridge Traffic Control Elements

Element # 8590— Resistance BarriersDescription: This element defines the component that provides a physical barrier to vehicles while the bridge is in the open position and all equipment required to operate the barrier. All limit switches required to oper-ate the barrier are incidental to this element. Classification: ADE - Agency Defined ElementMeasurement: eachQuantity: The quantity for this element is the sum of resistance barriers for the bridge.

Element # 8591— Warning GatesDescription: This element defines the component that alerts vehicular traffic to impending bridge operation. This element includes all equipment required to operate the warning gate including the warning bells. Limit switches that control the operation of the warning gates are incidental to this item.Classification: ADE - Agency Defined ElementMeasurement: eachQuantity: The quantity for this element is the sum of warning gates for the bridge.

Element # 8592— Traffic SignalsDescription: This element defines the component that signals vehicular traffic when to stop and start.Classification: ADE - Agency Defined ElementMeasurement: eachQuantity: The quantity for this element is the sum of warning gates for the bridge.

MOV

Page 172: BRIDGE, BRIDGE MANAGEMENT AND AGENCY … · bridge, bridge management and agency defined elements ... bearing and other superstructure ... 110 - reinforced ...

343

.

MOV

Def

ect

Con

dit

ion

S

tate

1C

ond

itio

n

Sta

te 2

Con

dit

ion

Sta

te

3C

ond

itio

n S

tate

4

GO

OD

FA

IRP

OO

RS

EV

ER

E

Op

erat

ion

(902

0)

Op

erat

ing

pro

per

ly.

Min

or

op

erat

ion

p

rob

lem

s.

Op

erat

ion

af-

fect

ed.

No

t op

erat

ing.

Co

rro

sion

(100

0)

No

ne

Fre

ckle

d

Ru

st.

Co

rro

-si

on

of

the

stee

l ha

s in

i-ti

ated

.

Sec

tio

n lo

ss i

s ev

iden

t o

r p

ack

rust

is

pre

sent

but

d

oes

no

t w

ar-

rant

str

uctu

ral

revi

ew.

The

co

ndit

ion

war

ran

ts a

str

uc-

tura

l re

view

to

det

erm

ine

the

effe

ct o

n st

reng

th o

r se

rvic

ea-

bil

ity

of

the

elem

ent

or

bri

dge

; O

R a

str

uctu

ral

rev

iew

has

bee

n co

mp

lete

d a

nd t

he d

efec

ts i

m-

pac

t st

reng

th o

r se

rvic

eab

ilit

y o

f th

e el

emen

t o

r b

rid

ge.

344

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