Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts •...

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NAPCA Workshop Brent Lichty Damage Prevention Engineer UPRR August 15, 2013

Transcript of Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts •...

Page 1: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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NAPCA WorkshopBrent Lichty

Damage Prevention Engineer UPRR

August 15, 2013

Page 2: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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There are only…..

• 16 DAYS until – College Football – GO VOLS!

Page 3: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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Overview

• UPRR System

• AAR Open Top Loading Rules Committee

• AAR Open Top Rules

• Rules and Application Review

• Common Errors

• Innovations

Page 4: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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Fast Facts• Commodity

Revenue $15.5 B

• Route Miles 32,200 in

23 States

• Employees 49,000

• Annual Payroll $3.9 B

• Customers 25,000

• Locomotives 8,700

Union Pacific System

Portland

Oakland

LA

Calexico

Nogales El Paso

Seattle

Eagle Pass

SLC

Eastport

Brownsville

Houston

KC

St. Louis

Omaha

Twin Cities

Duluth

Denver

Laredo

Dallas

Memphis

Chicago

NewOrleans

Page 5: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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DAMAGE PREVENTION SERVICES - FIELD OPERATIONS(Page 2 of 3)

WAYNE RONCI

Director

Damage Prevention Field Operations

PAUL SEDILLO

Manager

Customer Products

Damage Prevention Services

(Denver, CO)

KIRK JACOBSON

Manager

Customer Products

Damage Prevention Services

(Chicago, IL)

KEITH KEARNS

Manager

Customer Products

Damage Prevention Services

(Salt Lake City, UT)

BETH LAMBERT

Manager

Customer Products

Damage Prevention Services

(Kansas City, MO)

HARRY CHAMBERS

Manager

Customer Products

Damage Prevention Services

(Mira Loma, CA)

MARCO VILLARREAL

Manager

Customer Products

Damage Prevention Services

(San Antonio, TX)

NICHOLAS KELLY

Manager

Customer Products

Damage Prevention Services

(N. Little Rock, AR)

ANDREW JOHNSON

Manager

Customer Products

Damage Prevention Services

(Portland, OR)

JEFFVANCE

Manager

Customer Products

Damage Prevention Services

(Houston, TX)

SETH COX

Manager

Customer Products

Damage Prevention Services

(Roseville, CA)

Union Pacific DPS Field Managers

Page 6: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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AAR Open Top Loading Rules Committee

Page 7: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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Does this look SAFE ?Did I adhere to the AAR Loading Requirements ?

What are AAR Loading Requirements?????

Page 8: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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General Rule Tie Down : 5.3.13 G Longitudinal x 2 G Lateral x 2 G Vertical

3 G

3 G

2 G

2 G

2 G

Page 9: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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AAR Figure 285 – Revised 06/2013

Page 10: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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General Rule 10.3“All Wood of Good Quality”

Page 11: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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General Rule 10.3“Wood Quality”

Inexcusable Quality

Page 12: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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General Rule 10.1 Note #3“Douglas Fir” Full 3”x4”

Page 13: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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General Rule 11.2.3“Bearing Piece Securement”

Page 14: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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General Rule 11.2“Separators”

Separator Inadequate Length for Width of Load. NO CHOCK

Page 15: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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General Rule 17.2.8“Free Ends no more than 12” From Seal”

Potential Coating Damage/Scrapes

Page 16: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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General Rule 17.5.8“Notch Type Joint Seal”

Band Seal Applied Next to Pipe

Page 17: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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General Rule 20.6.3

A synthetic webbing and/or tie-down assemblymust be removed from service if any of thefollowing conditions are present. (Refer to Fig.20.7 for illustrations of some sample defectconditions.)

Page 18: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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General Rule 20.7.3“Marking along with ABS & WLL

Page 19: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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“LOOK FOR’S”

This Car had 6 Missing Chocks on Bearing Pieces , 1 side of load

Page 20: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

2020

“LOOK FOR’S”

Page 21: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

2121

“LOOK FOR’S”

Chock not making contact to pipe, Quality Rejectable

Page 22: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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“LOOK FOR’S”

Improper Chock Application and Band Placement

Page 23: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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“LOOK FOR’S”

Pipe Length Variation / Placement and Separators Doing Nothing.

Any pipe movement and these separators become obstructions

Page 24: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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New Innovations – Non-Metallic Banding

Page 25: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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New Innovations – Dhatec - System 88

Page 26: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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New Innovations – Replaceable Bulkhead Walls

Page 27: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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When Open Tops Go Wrong !!!!

Page 28: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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Contacts

• Michael SandovalManager

• AAR Loading RulesDamage PreventionOffice(719) 584-0511Cell(719)248-1871Fax: (719) 585-1895Email: [email protected]

• Brent A. LichtyDamage Prevention ServicesIndustrial Products and Open Top LoadsUnion Pacific Center1400 Douglas Street MC STOP 1330Omaha, NE 68179-1330

Office: 402-544-6531Fax: 402-233-3333Email: [email protected]

Page 29: Brent Lichty Damage Prevention Engineer UPRR August 15, 2013 Presentation.pdf · 4 Fast Facts • Commodity Revenue $15.5 B • Route Miles 32,200 in 23 States • Employees 49,000

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Review & Questions

• UPRR System

• AAR Open Top Loading Rules Committee

• AAR Open Top Rules

• Rules and Application Review

• Common Errors

• Innovations

• QUESTIONS