Breakthrough applications to expand and speed ... · Small ubiquitin-related modifier 1 [SUMO-1]...
Transcript of Breakthrough applications to expand and speed ... · Small ubiquitin-related modifier 1 [SUMO-1]...
Breakthrough applications to expand and speed biopharmaceutical characterization
Bryan Fonslow, PhD – Applications Scientist, SCIEX Separations
Eric Johansen, PhD – Global Scientific Manager,
BioPharmaceutical Development, SCIEX June 3rd, 2015
2 © 2015 AB Sciex
Presentation Outline
• Capillary electrophoresis (CE) technology in BioPharma
• CESI technology and application in BioPharma
‒ New applications at ASMS
‒ Intact biopharmaceutical analysis
‒ Peptide mapping of biopharmaceuticals
• Host cell protein detection technology
• SelexIONTM technology for reduced and intact mAb detection selectivity
• Summary
Sensitive and comprehensive characterization of biopharmaceuticals
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mAbs, biosimilars, biobetters, and ADCs
Beck et al., Nature Reviews Immunology, 2010, 10, 345-352.
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Capillary Electrophoresis – an analytical separation science
• Basis of separation is the differential migration of molecules in an applied electric field
• Electrophoresis, not chromatography! Orthongonal to LC
• Exceptional Resolving Power Peak efficiencies > 1,000,000 theoretical plates
• Small injection volumes
• Minimal run buffer requirements
• Separation flexibility capillary environment
buffer selection and compatibility
• Automated, quantitative technique
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Established Assessment of IgG Purity and Heterogeneity
• In-process monitoring ‒ clone selection / cell line development
‒ product / manufacturing consistency
‒ process / product related impurities
• Characterization ‒ molecular size
‒ heterogeneity
‒ charge & size
‒ identity
• Molecular stability program ‒ effect of environment over time
‒ oxidation
• Final lot release ‒ purity
‒ quality / heterogeneity
‒ identity
Capillary Electrophoresis
Focused on Development & Production
SDS-Gel - CGE
Glycan Analysis Isoelectric Focusing
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“Capillary electrophoresis uses one or
more capillaries as migration channels for
electrophoresis and increasingly has
become the procedure of choice when an
electrophoretic separation method is
needed. This is because CE is easier to
perform, requires less time, and allows
better precision and robustness than
PAGE.”
USP Guideline for Submitting Requests for Revision
to USP-NF, v3.1
2. CIEF & CZE = charge
heterogeneity analysis
3. Glycan analysis =
microheterogeneity determination
1. CE-SDS = Purity analysis
Established Assessment of IgG Purity and Heterogeneity
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Combining CE & ESI-Mass Spectrometry
Ultra-low flow rates of
< 30nL/min High resolution,
ultra-low flow rate
CE separations
coupled with
high resolution,
high sensitivity MS
CESI 8000 High Performance Separation-ESI Module
TripleTOF® 5600+
and 6600 Systems
CESI - “The Integration of Capillary Electrophoresis (CE) with Electrospray
Ionization (ESI) Into a Single Dynamic Process Within the Same Device”
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Implementation of CESI-MS Through a Commercial Interface
A single capillary with no fluidic connections simplifies nanoflow
separations with mass spectrometry.
Intact biopharmaceutical analysis using CESI-MS
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CESI-MS for automated mAb infusion experiments
50% acetic acid dissolution facilitates ESI-MS and capillary rinsing
20 psi infusion
5 min rise time
100 psi rinse
2 min fall time
20 psi infusion
8 min stable spray
500 mg/mL
Non-desalted
mAb
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Upcoming PEI capillary coating Tech Note
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Beck et al., Anal. Chem. 2012, 84, 4637-4646.
Average mass: 148,057 Da (1,328 a.a.)
LC : -N30T – (D/isoD, +1 Da)
HC : -N55T – (D/isoD, +1 Da)
HC : -N387T – (D/isoD, +1 Da)
Intact Trastuzumab characterization
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CESI-TripleTOF® analysis with BioPharmaViewTM software
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CESI-TripleTOF® intact analysis with BioPharmaViewTM
1 mg/mL Trastuzumab
3.5 ng injection
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CESI-TripleTOF® intact analysis with BioPharmaViewTM
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CESI-TripleTOF® intact analysis with BioPharmaViewTM
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CESI-TripleTOF® intact analysis with BioPharmaViewTM
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CESI-TripleTOF® intact analysis with BioPharmaViewTM
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CESI-TripleTOF® intact analysis with BioPharmaViewTM
Approx. 0.5%
relative abundance
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CESI-TripleTOF® intact analysis with BioPharmaViewTM
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CESI-TripleTOF® intact analysis with BioPharmaViewTM
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IgG1, 2, & 4 Peptide mapping
Reduce, alkylate, & digest
Alkylate & digest Disulfide mapping
Intact IgG
Charge Heterogeneity
& Reduced Analysis
Oral presentation: Wednesday 2:30-2:50 PM, Ballroom 220/221
Comprehensive characterization of three IgG forms using CESI-MS Bryan Fonslow*1; Olga V. Friese2; K. Steven Cook2; 1SCIEX; 2Pfizer
SAME CZE METHOD &
REAGENTS USED FOR
ALL ANALYSES
Complete Characterization of Intact mAbs
CESI 8000 – TripleTOF® 6600 System Applications
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Rapigest denaturation,
DTT reduction,
iodoacetamide alkylation,
and trypsin digestion
Tryptic peptides
(~50 ng analyzed)
Fab-linker-drug conjugates
(~10 ng analyzed)
Fragment antigen
binding (Fab)
domain
(~10 ng analyzed)
Drug-linker-
NHS
(~0.2 pmol
used)
1. Infusion of the
drug-linker molecule
with an uncoated
capillary
2. Separation and MS
analysis of the intact ADC
with a PEI coated capillary
3. Peptide mapping the
digested ADC with an
uncoated capillary
Conjugation
reaction
Trifunctional analysis of ADC-like molecule
CESI 8000 – TripleTOF® 6600 System Applications
Poster - Wednesday # 663
Comprehensive characterization a representative antibody-drug conjugate-like molecule Hans Dewald, Bryan Fonslow, Eric Johansen; SCIEX
24 © 2015 AB Sciex
Drug-linker-modified
~50% relative abundance
Unmodified
Linker-modified
Drug-linker-peptide
Trifunctional analysis of ADC-like molecule
CESI 8000 – TripleTOF® 6600 System Applications
Automatic DAR calculation
Drug Drug-linker
Drug-linker-NHS
Small molecule infusion characterization Intact ADC characterization
ADC peptide relative quantification
Peptide mapping biopharmaceutical analysis using CESI-MS
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Trastuzumab – A Well Characterized mAb
• Approved by FDA 1998
• Humanized IgG1 to HER2/neu receptor
• HER2/neu overexpressed in 20-30% invasive breast
cancer patients
• 2 Heavy Chains (HC) – 449 amino acids
• 2 Light Chains (LC) – 214 amino acids
• HC N-glycosylation consensus site Asn 300
• Well characterized PTMs
‒ Degradation Hot Spots – Stability Indicating
‒ Glycovariants
Beck et al., Anal. Chem. 2012, 84, 4637-4646.
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Current CESI-MS Tech Notes for biologic characterization
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mAb peptide mapping sample preparation and analysis
Denaturation,
Reduction,
& Alkylation
Trypsin
digestion
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Complete sequence with 1 digest, 1 injection
Amino acid sequence characterization
mAb Sequence Coverage
100 % 100 %
Heavy Chain Light Chain
Gahoual et. al., mAbs 5:3, p. 479-490; May/June 2013.
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Variable domain retraced on
120/120 AAs for the HC
Variable domain retraced on
105/107 AAs for the LC
MS/MS spectra obtained through the CESI interface allowed
characterization of almost the entire variable domain
Trastuzumab MS/MS peptide mapping variable domains
Gahoual et. al., mAbs 5:3, p. 479-490; May/June 2013.
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Trastuzumab and Biosimilar MS/MS peptide mapping
Biosimilar amino acid substitution characterization
MS/MS spectrum of ion 517.3095 (1+) MS/MS spectrum of ion 314.6937 (2+)
MS/MS spectra allowed to determine unambiguously biosim.
amino acid substitution compared to trastuzumab V D K R217 V E P K
Courtesy Yannis-Nicolas François, University of Strasbourg, France
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Trastuzumab degradative PTM hot spot characterization
Differentiating Asp and IsoAsp from deamidation
Gahoual et al, Anal Chem. 86(18):9074-81, 2014.
33 © 2015 AB Sciex
A. Beck et al., Anal. Chem. 2012, 84, 4637-4646
Average mass: 148,057 Da (1,328 a.a.)
LC : -N30T – (D/isoD, +1 Da)
HC : -N55T – (D/isoD, +1 Da)
HC : -N387T – (D/isoD, +1 Da)
Trastuzumab N300 glycosylation hot spot characterization
34 © 2015 AB Sciex
Analyte suppression decreases logarithmically
below 50 nL/min
Reducing Ion Suppression Bias at Low Flow Rates
Monitoring maltotetraose suppression in the presence of neutrotensin
Maltotetroase Intensity
Neurotensin Intensity
Poster - Wednesday # 420
Comprehensive characterization a representative antibody-drug conjugate-like molecule Hans Dewald, Bryan Fonslow, Eric Johansen; SCIEX
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Separation and relative quantification of glycopeptides
G0F
G1F
G2F
G0
A2BG2
G1B
G1FB
Man8
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Biosimilar glycosylation characterization
Courtesy Yannis-Nicolas François, University of Strasbourg, France
Tools to Detect sub-1ppm impurities in Biological Products at Every Stage of Their Development
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Which HCPs Can Humans Tolerate and Which Would Harm Human Life?
• HCP immunogenicity varies by species.
• Serum raised in rabbits/ goats may fail to detect an HCP that is highly immunogenic in humans.
• EMA Comment: “The predictive value of animal models for evaluation of immunogenicity is low due to inevitable immunogenicity of human proteins in animals”. http://www.ema.europa.eu/docs/en_GB/document_library/Scientific_guideline/2009/09/WC500003947.pdf
39 © 2015 SCIEX
SCIEX has a Strong Track Record with HCP Detection
In a Single-One Hour Run, SCIEX can:
PROFILE the HCP complement up to 1000s of proteins to ppm level
IDENTIFY HCPs without bias [without inclusion/ exclusion lists]
Provide a CATALOG of HCPs for a process
Provide precursor and fragment information to allow easy MONITORING
(MRM) and ABSOLUTE QUANTITATION of HCPs
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HCP
SVA
Modified peptide
Nothing Hides
from SWATH®
Host Cell Protein Studies Using Unbiased Methodology
One data set
can be used for
multiple tasks
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Time ROI for Single-Digit PPM Detection
Post Purification
Fraction 01 – 2Hrs
Fraction 02– 2Hrs
Fraction 03– 2Hrs
Fraction 04– 2Hrs
Fraction 05– 2Hrs
Fraction 06– 2Hrs
Fraction 07– 2Hrs
Fraction 08– 2Hrs
Fraction 09– 2Hrs
Fraction 10– 2Hrs
Post Purification One Run – 60 Minutes
Total Time: ~ 1 Hour Total Time: ~ 20 Hours
2D Method
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Time ROI for Single-Digit PPM Detection
Total Time: ~ 3 Hours Total Time: ~ 2.5 Days
2D Method
Pre Purification
Post Purification 1
Post Purification 2
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Time ROI for Single-Digit PPM Detection
Total Time: ~ 5 Hours Total Time: ~ 4 Days
50/50 #1
50/50 #2
Pre Purification
Post Purification 1
Post Purification 2
2D Method
44 © 2015 SCIEX
Time ROI for Single-Digit PPM Detection
Total Time: ~ 15 Hours Total Time: ~ 12.5 Days
50/50 #1 50/50 #1
50/50 #1
50/50 #2 50/50 #2
50/50 #2
Pre Purification Pre Purification
Pre Purification
Post Purification 1 Post Purification 1
Post Purification 1
Post Purification 2 Post Purification 2
Post Purification 2
2D Method
45 © 2015 SCIEX
Return on Investment Based on Representative Example
System Cost of MS per
Day (Instrument,
service, operator,
overhead)
# of cell
lines (Assume
~1000
Proteins)
# of Runs Time Taken Analysis cost
2D
Method
1000 USD 10 10 Cell lines
X 5 Samples
X 3 replicates
X 10 fractions
= 1500 Runs
1500 Runs
X 2Hr Ea
=3000 Hr
=125 Days
1000 USD/Day
X125 Days
= $125,000
SCIEX
1D
Method
1000 USD 10 10 Cell lines
X 5 Samples
X 3 replicates
= 150 Runs
150 Runs
X 1 Hr Ea
=150 Hr
=6.25 Days.
1000 USD/Day
X6.25 Days
=$6,250
46 © 2015 SCIEX
HCP analysis via SWATH® - Study Design
• 48 model HCPs digested and analyzed by IDA MS and MS/MS to
generate a peptide library via ProteinPilot™ software searches at
upper concentration.
• SWATH® acquisition used for all subsequent concentration levels
• A range of concentrations of model proteins were spiked into 10 ug of
IgG1 product digest.
Digest LC-MS/MS Run (45’)
Generate Library
Analyze Dilution Series
47 © 2015 SCIEX
UniProt Protein Name [Synonym] MW (Da) PPM At Lowest
Dilution UniProt Protein Name [Synonym] MW (Da)
PPM At Lowest Dilution
Gelsolin 82,954 7.56 Ubiquitin-conjugating enzyme E2 C [UbcH10] 20,473 1.87 Lactotransferrin 78,289 7.14 Peptidyl-prolyl cis-trans isomerase A [Cyclophilin A] 17,947 1.64 Serotransferrin [Apotransferrin] 75,143 6.85 Tumor necrosis factor [TNF-alpha] 17,350 1.58 Serum Albumin 66,393 6.05 Myoglobin C 17,051 1.55 Catalase 59,583 5.43 Interferon gamma (IFN-gamma) 16,879 1.54 Histidyl-tRNA synthetase [Jo-1] 58,223 5.31 Leptin 16,024 1.46 Antithrombin-III 49,033 4.47 Cytochrome b5 16,021 1.46 Microtubule-associated protein tau [Tau protein] 46,810 4.27 Hemoglobin beta chain 15,867 1.45 Creatine kinase M-type [CK-MM] 43,070 3.93 Superoxide dismutase [Cu-Zn] 15,800 1.44 Small ubiquitin-related modifier 1 [SUMO-1] 37,420 3.41 Gamma-Synuclein 15,363 1.40 Annexin A 5 35,782 3.26 Hemoglobin alpha chain 15,127 1.38 NAD(P)H dehydrogenase [quinone] 1 [DT Diaphorase] C 30,984 2.82 Fatty acid-binding protein 14,716 1.34 Carbonic anhydrase 2 29,095 2.65 Lysozyme C 14,692 1.34 Carbonic anhydrase 1 28,738 2.62 Alpha-lactalbumin 14,070 1.28 Ribosyldihydronicotinamide dehydrogenase [quinone] [Quinone oxidoreductase 2] [NQO2] 25,817 2.35 Thioredoxin 12,424 1.13 Glutathione S-transferase A1 [GST A1-1] 25,482 2.32 Platelet-derived growth factor B chain 12,286 1.12 Glutathione S-transferase P [GST] 23,220 2.12 Beta-2-microglobulin 11,729 1.07 C-reactive protein 23,030 2.10 Cytochrome c[Apocytochrome c] 11,608 1.06 Ubiquitin-conjugating enzyme E2 I [UbcH9] 22,907 2.09 Ubiquitin 9,387 0.86 Ubiquitin-conjugating enzyme E2 E1 [UbcH6] 22,222 2.03 Neddylin [Nedd8] 9,071 0.83 Peroxiredoxin 1 22,106 2.01 Interleukin-8 8,381 0.76 BH3 Interacting domain death agonist [BID] 21,978 2.00 Complement C5 [Complement C5a] 8,266 0.75 GTPase HRas [Ras protein] 21,292 1.94 Insulin-like growth factor IA 7,643 0.70 Retinol-binding protein 21,065 1.92 Insulin-like growth factor II 7,464 0.68 Ubiquitin-conjugating enzyme E2 C [UbcH10] 20,473 1.87 Epidermal Growth Factor 6,211 0.57
48 Proteins Ranging From
7.56 ppm Down to 0.57
PPM at the Lowest
Dilution Level
The Number of Proteins is Not Limited
48 © 2015 SCIEX
SWATH® HCP Analysis - Optimized LC Method
LCMSMS Run (45’)
Divert
Valve
50 Micron Peeksil
25 Micron Peeksil
To Waste
Pump
Column Oven@ 55℃
Autosampler
Time %B
0 5
4 5
49 35
50 90
55 90
56 5
60 5
Flow Rate 7 ul/min Easily Transferable Method!
0.3x 150mm ChromXP™ C18 Column
10 ug Product on Column
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SWATH® Acquisition: 45 Minute Run @ 7 uL/min on 0.3mm x 15cm column
visualized in PeakView® software
HCP Analysis via SWATH® - Visualisation Informatics
Ion Library
Listing - Proteins
Replicates of
Chromatographic
Runs
Overlaid Fragment
Ion Display Linked
to Peptide Display
Spectrum Display
Linked to Peptide
Display
Ion Library Listing
- Peptides
50 © 2015 SCIEX
Statistical Analysis for Tracking and Trending
MarkerView™ software: trending HCPs across different runs
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8.55 ppm 4.28 ppm 2.14 ppm 1.07 ppm
Beta-2 Microglobulin
PEPTIDE: VNHVTLSQPK
137 ppm 68.4 ppm 34.2 ppm 17.1 ppm
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Complement C5 [Complement C5a]
90 ppm 45 ppm 22.5 ppm 11.25 ppm
5.63 ppm 2.81 ppm 1.40 ppm 0.70 ppm
PEPTIDE: AFTEC[MSH]C[MSH]VVASQLR
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HCP Workflows to Support Different Groups
Sample-Limited
Environments
Routine
High-Throughput
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2014 CASSS Practical Applications of Mass Spectrometry Conference
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HCP Workflows to Support Different Groups
• Typically load 20-30 ug product per run
• 2mm x 250mm C18 Column or UPLC
column
• Gradients between 60 and 90 min long
56 © 2015 SCIEX
HCP Workflows to Support Different Groups
• Typically load 30-40 ug product per run
• 2mm x 250mm C18 Column or UPLC
column
• Gradients between 60 and 90 min long
Poster presented at WCBP 2015, Washington DC
57 © 2015 AB Sciex
CESI 8000 – TripleTOF® 5600+ System Application
Achieve same sensitivity using
far less sample (~10 ng vs. 10 mg)
Poster-Wednesday # 599
Ultra-sensitive Host Cell Protein Quantification Using CESI-SWATH® Acquisition MS Edna Betgovargez*; Bryan Fonslow; Eric Johansen SCIEX
HCP detection with SWATH® acquisition
58 © 2015 SCIEX
Conclusions
Unbiased and Comprehensive Analysis
Sub-Single Digit PPM HCP Detection
Simple, 1D Generic Methodology
Substantial Return on Investment
New Tools: SelexION™ Technology and BioPharmaView™ Software 1.5
60 © 2015 SCIEX
SelexION™ Technology and BioPharmaView™ Software
Challenge
New Feature
Feature Benefits
Development samples usually contaminated,
cleanup wastes time and $$$.
SelexION™ Technology
Compatibility.
SelexION compatibility accelerates method
development and reduces sample prep, saving time
and $$$.
Calculating ADC Drug-Antibody Ratio involves
many steps/opportunities for human error.
Automated drug load
assignment and DAR or
% Mod Calculator.
Software assignment and calculation reduces the
opportunities for human error and greatly speeds processing
saving time/$$$
61 © 2015 SCIEX
Large number of ‘interfering’
species over wide m/z range
Antibody-Drug Conjugate A
Add SelexION™ Technology
Contaminants Are Gone
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How does SelexION™ Technology separate Ions?
Separation waveform (SV):
Radially displaces ions towards
one or the other electrode,
depending upon high and low
field mobility characteristics
Compensation voltage (COV):
Restores the trajectory for a
given ion to allow them to
transmit through the DMS device
and enter the mass
spectrometer
SV COV
To
MS Gas
flow
Differential Mobility Spectrometry (DMS) is the term used for planar geometry
63 © 2015 SCIEX
Antibody-Drug Conjugate A – With DMS
3.) Automatically Process Data in BioPharmaView™ Software
2.) Select Experiment with best Data (-5 CoV in this case).
1.) Profile a sample using several MS experiments with different CoV to optimize separation.
Figure 6. Intact ADC-A Spectra at Four Separate DMS CoV Values. This Lysine-
linked ADC also selectively elutes from the DMS device at a CoV around -5. Smaller
contaminants and contaminating fragments elute from the DMS device approaching
positive CoV values. Retention time and all other instrument parameters were held
constant for each of the four spectra.
-10 COV
0 COV
-5 COV
+10 COV Ability to look at other ‘impurities’
Main peak of
Interest only
Ability to look at large ‘impurities’
64 © 2015 SCIEX
Mass-Reconstruction of ADC-A With SelexIon™in BioPharmaView™
Software
Metadata
Obscured
(Drug in
Development)
-5 CoV
More Species
Revealed
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Mass-Reconstruction of ADC-A With SelexIon™ in
BioPharmaView™ Software
(Masses obscured)
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Mass-Reconstruction of ADC-A With SelexIon™ in BioPharmaView™
Software
-5 CoV
Detailed DAR
Calculation and
Distribution Chart
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Baseline Resolution of Co-Eluting Heavy and Light Chain
+2 COV -13 COV
5 Minute Gradient, Light
and Heavy Co-Elute
Seperated by SelexION™
Technology!
68 © 2015 AB Sciex
Summary
• CESI – effectively integrates capillary electrophoresis with electrospray
ionization serving to increase ionization efficiency and sensitivity for
biopharmaceutical characterization
• CESI-MS trifunctional BioPharma workflows:
‒ Infusion - Small molecule drugs and intact mAbs
‒ Peptide mapping – Potential CQA’s, Deamidation (Asp/IsoAsp), Glycopeptides
‒ Protein characterization – Charge heterogeneity, reduced, and intact analysis
• SWATH™ acquisition enables sensitive HCP detection
• SelexION technology provides biopharmaceutical analysis selectivity
69 © 2015 SCIEX
Questions?
Q and A
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Trademarks/Licensing
• For Research Use Only. Not for use in diagnostic procedures.
• © 2015 AB Sciex. The trademarks mentioned herein are the property of AB Sciex Pte. Ltd. or their respective owners. AB SCIEX™ is being used under license.
• © 2015 SCIEX. All rights reserved. Information subject to change without notice.