Breakdown & Corrective Maintenance Sap
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Transcript of Breakdown & Corrective Maintenance Sap
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Presentation OnBreakdown MaintenanceCorrective Maintenance
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•
Business process scenario• Master data
• Requirements of the business process
• Proposed SAP Process
• Process ow diagram
•
Business Processes with SAP ransaction codes• Con!guration detai"s
• Standard Business reports and #P$
• Business bene!ts
Agenda
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•
%AM&&' Breakdown maintenance
• %AM&&( Corrective Maintenance
Business process scenario
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Organi)ationa" StructureC"ient
*&&
Compan+ Code
'&&&
Compan+ code
,&&&
Maintenance P"ant
,&&&
P"anning P"ant
,&&&
P"anner -roup
M%C
.ork Center
M%C/A0$#
Contro""ing Area
,&&&
For the project IDES (International Demonstration and Education System) model organization has been used
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Master data
B
u s i n e s s
P r o c e s s
Person Responsib"e
P"anner -roup
.ork Center
Reference ob1ect2unctiona" 3ocation
%quipment
Organi)ation
Compan+ Code
Responsib"e cost Center
Pro!t Center
3ocation
Maintenance P"ant
P"ant section
Account Assignment
Compan+ code
Business area
Cost Center
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Requirements of the businessprocess
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EAM002 Breakdown Maintenance:-Proposed SAP Process
0oti!cation
echnica"
ob1ect 4ate
4escriptio
n
Ma"functio
n
P"anningOperation
sMateria"
$nterna" 5%6terna"
ResourcesPR
Schedu"ing
Capacit+Schedu"in
g
Avai"abi"it+ check
Orderre"ease
PrintPapers
%6ecution
Materia".ithdrawa
"
%6terna"Procureme
nt
Comp"etion
imeCon!rmati
on
Serviceacceptanc
e
echnica"Comp"etio
n
OrderSett"emen
t
U n f o r e s
e e n1
2
3
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EAM003 Corrective Maintenance:-Proposed SAP Process
0oti!cati
on echnica"
ob1ect 4ate
4escriptio
n
Ma"functio
n
P"anningOperation
sMateria"
$nterna" 5%6terna"
ResourcesPR
Schedu"ing
Capacit+Schedu"in
g
Avai"abi"it+ check
Orderre"ease
PrintPapers
%6ecution
Materia".ithdrawa
"
%6terna"Procureme
nt
Comp"etion
imeCon!rmati
on
Serviceacceptanc
e
echnica"Comp"etio
n
OrderSett"emen
t
1
2
3
!
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Process ow diagramEAM002 Breakdown Maintenance Stock material process flow:-
Component assignment
• Avai"abi"it+ check
Materia" reservation
Order re"ease•
Automatic avai"abi"it+ check
Print documents
-oods $ssue•
Spare cost added
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Process ow diagram
• Component
• Purchase
requisitionMaintenance Order
• Purchaseorder
Purchasing4epartment
• Supp"+
7endor
• -oodsreceipt
Stores
• -oods$ssue
Mainte o
EAM002 Breakdown Maintenance Non-Stock material process flow:-
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Process ow diagram
External roc!rement:-
3ack of %6pertise
$nsu8cientCapacities
Outsourcing
Costs
$ndividua"Purchase
Order
• Contro" ke+PM&'
•Purchaserequisition
Service $t
• Contro" PM&(
•Purchaserequisitifor serviitem
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Process ow diagramEAM002 Breakdown Maintenance External Service item process flow:-Requirement
determination
order%nter Servicespeci!cation
$nvitation oftender
%ntr+ ofavai"ab"ecapacit+
7endor
Se"ection
Order
processing
Service %ntr+sheet
Acceptance ofservices
performed
$nvoice7eri!cation
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Process ow diagram
EAM003 Corrective Maintenance process flow wit" internal activit#:-
M a i n
t e n a n c e
R e q u e s t
O r d e r
c r e a t i o n
$nterna"activit+
R e " e a s e
Print4ocuments
i m e
c o n ! r m a t i o n
% C O
B u s i n e s s
C o m p " e t i o n
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Business Process .ith SAP 9codes
Create 0oti!cation• $.',• $.': Ma"function Report
Create Order• $.(,
Create servicemaster• AC&(
Create purchaseorder• M%',0
Service entr+ sheet• M3*,0
ime con!rmation• $.:,
-oods Movement• MB,,• M$-O
echnica"Comp"etion• $.('
Sett"ement• #O**
Businesscomp"etion• $.('
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Con!guration detai"s
• (& Maintenance Order
Order categor+
• PM&, maintenance order
Order t+pe
• $nterna" number range for %quipment• $nterna" 0umber range for Order
0umber ranges
• :& Maintenance order
Sett"ement Pro!"e
• CR ;:,,&<
4efau"t ob1ect t+pe
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Standard Business reports and BusinessOb1ective
s
#e+Successfactor
#e+process
indicators
Mean time betwee
repair
Mean time to rep
Avai"abi"it+
Cost ana"+sis
#P$ don=t give answers rather the+ rquestions
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Business bene!tsStandardAna"+ses
Ob1ect c"ass ana"+sis
Manufacturer ana"+sis
3ocation ana"+sis
P"anner groupana"+sis
4amage ana"+sis
Breakdown ana"+sis
Cost ana"+sis
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?>ueries
h a n k Y