Brake Noise Elimination System - Kent-Automotive.com · The Brake Noise Elimination System 1)...

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Transcript of Brake Noise Elimination System - Kent-Automotive.com · The Brake Noise Elimination System 1)...

Brake Noise Elimination SystemTheBrakeNoiseEliminationSystemisanIntegratedapproachforsolving

brake-noise problems. The system features a

step-by-step sequence utilizing a combination

of high-performance cleaners, lubricants and

other brake protection products.

Applications: When implemented for either disc or drum brake noise, this system corrects such problems as metal-to-metal chirps, rough braking, side pulls, pad/shoe squeals, etc.

Howtousethesystem: Simplyfollowthenextsix steps, utilizing the recommended brake products as indicated.

Description IntroductorySystem Kit Kit #P6001(Qty.) #P6875(Qty.) #P6876(Qty.)

ONESHOTPLUS P20100,aerosol 12 P20635,LowVOC,aerosol 12 12

RUSTYBRAKEPLATELUBE P50155,brushtop 3 1 1 P50258,aerosol 1 1 1

K-44SILICONELUBE P50015,brushtop 2 1 1

BRAKESILENCER P51216,brushtop 2 1 1 P51153,aerosol 1 1 1

APPLICATIONCHART 1 1 1 Carrying Case Carrying Case Carrying Case #P5706 #P5706 #P5706

The Brake Noise Elimination System

1)Disassembleandclean:Afterremovingpads/linings, sand the friction surface with a light to medium grit paper to remove the glazeonusedparts.ThensprayKent’sOneShotPlus on the pad/lining surface to remove all contaminantsandletdryfor1-2minutes.

2)ApplyBrakeSilencer:Ondiscbrakepads,brushorsprayonamediumcoatofBrakeSilencer,allowtodryandapplyasecondmedium coat; on drum brake shoes apply only onemediumcoatofBrakeSilencer.

3)Lubebrakehardware:Whilesilencersdryin step 2, clean metal-to-metal contact points withOneShotPlusandlubricatewithbrush-topBrakePlateLubeorRusty2000.

4)Lubepistonseals/boots: Ifbootsandsealsarestillusable,cleanthemwithOneShotPlus,thenlubethemwithK-44SiliconeLubricatingCompound. Always replace deteriorated parts forsafety’ssake.

5)Reassemble:Assoonassurfacesarecompletely dry, reassemble and reinstall the brakes.

6)Roadtesttocheck:Toensureproperadjustmentandbrakeresponse,alwaysroadtest the vehicle per standard recommended procedures.

RustyTMHighTemperatureLubricantsHigh-quality,electricallyconductivelubricantsfor long life metal-to-metal contact in high-heat and high-moisture environments. Prevents both galling and corrosion.RustyBrakePlateandCaliperLubricant is a high performance, copper-based grease.Rusty 2000 is an easy-to-use aerosol spray version of BrakePlateLube.Applications: Elimination of mechanical chirping in brake plates and calipers, as well as other metal components. Prevent seizingofbearings,boltsandnuts.High-heatapplications: exhaust system nuts and bolts, valve cover and manifold bolts. Corrosion-resistant uses: wheel studs and nuts, mounting bolts for struts, shocks and suspension parts.

Rusty™HighTemperatureLubricants PartNumber Description

P50155 4fl.oz.Brush-TopCan P50258 16oz.AerosolCan

K-44 TM SiliconeLubricatingCompoundDurablepastetolubeandprotectrubberpartsfrom typical environmental deterioration.Applications: Routine lubrication of piston-shaft rubber boots and seals to promote longevity and avoid premature failure. Also ideal for rubber and plastic brake slides and isolatorbushings.Dielectricapplicationsinclude spark plug boots, electrical plugs and connectors.Notrecommendedfordamagedparts that should be replaced.

DiscBrakeCaliperGrease andNoiseSuppressorAsyntheticDiscBrakeCaliperGreasedesignedto lubricate under the most adverse conditions.Applications: Provides maximum lubricant for disc brake calipers, back plates, brake hardware, gaskets and O-rings, bushings, pins and sleeves.

PartNumber Description

KT13611 4oz.Brush-TopCan KT13614 3oz.TriggerActivated Pressure Pak

Brake Cleaners & Lubricants

PartNumber Description

P50015 8fl.oz.Brush-TopCan KT13610 3oz.TriggerActivated Pressure Pak

Powerful cleaners formulated to easily remove brake fluid, grease, oil, dirt and other contaminants.Applications: Recommended for brake components and moving parts such as calipers, cylinders, pads, pistons, rotors, backing plates, drum assemblies, linings, shoes and springs. Idealforclutchplates,oilpans,valve/camcovers,transmission cases and differential covers.

*LowVOCformula

PartNumber Description

P20100 24fl.oz.AerosolCan P20100M01 24fl.oz.AerosolCan(48) P80299 1GallonCan P98324 5GallonCan P98331 30GallonDrum P98322 55GallonDrum

OneShotPlusTM

BrakeSilencerUnique formula fills voids and pores in friction material to stop most brake noise at its source, without affecting braking efficiency.Applications: One formula for use on both disc brake pads and drum brake shoes. Works on metallic, semi-metallic and organic friction material.

PartNumber Description

P51216 8fl.oz.Brush-TopCan P51153 16oz.AerosolCan

PartNumber Description

P20635 20oz.AerosolCan,12/Case* P20635M01 20oz.AerosolCan*(24) P20865 5GallonCan* P20860 30GallonDrum* P20855 55GallonDrum*

OneShotVOCTM

OneShotBrakeCleaner PartNumber Description

KT12267 20oz.AerosolCan,12/Case KT12267M01 20oz.AerosolCan(48) KT12267M02 20oz.AerosolCan(96) KT12267M03 20oz.AerosolCan(144) KT12267M04 20oz.AerosolCan(288)

Brake Cleaners & Lubricants

PartNo. ProductName BRAKEDRUM&ROTORCUTTINGBITS Qty. Usage:

AMMCO FitsAMMCOModels1000,1001,3000,4000,4100,6900, P40315 10/pack 7000,7700,8700,8750oncarmodels700,705and710. • Fitsmiscellaneousothermodels. • HunterBL500Disc/DrumLathe,BL505negativerake. • Rels2000-Drumsonly. • PerformanceBitNos.3334,3336,3340and3354. • Models66,6600,7100,7200,7600and7850. • Acc-TurnBitNos.878051,878052oncarModels8700and8750. • Replaces AMMCO No. 9629 or 6914

AMMCO FitsAMMCOModels2002,3000,3850,4000,4100,7000 P46916 10/pack and7700,positiverake • AllToolModel777,positiverake,HunterBL505positiverake. • PerformanceBitNo.8711.Models66,6600,7100,7200and7600. • 3cuttingedges • Replaces AMMCO No. 7681

AMMCO AMMCOTypePositiveRakeBlackCoatedCarbideBit P14042 5/pack • ForuseonModels:3850,4000,7000,7500 • Workson6900and6950TwinCutter&9381Facing&GrindingSet • 3cuttingedges • Replaces AMMCO Nos. 6918 and 6819

ACCURTURN FitsACCURTURNcombinationdisc/drummachine,forusewith P63330 5/pack rightandlefthandtoolholders,Models8911, 8922,8944,8989,8991and8993. • Rels2000-Rotorsonly. • 3cuttingedges • Replaces ACCURTURN Nos. 433-795, 433-796 and 433-797

ALLTOOL FitsmostALLTOOLModels P47466 10/pack • Model747,777negativerake,HunterBL505negativerake • Replaces ALL TOOL Nos. 3330, 3331

BEAR FitsBEAR1478discand1410,1467,1468AND1469drummachines P28976 6/pack • 6cuttingedges. • Replaces BEAR No. 72283-4

FMC/JOHN FitsModels67BSD,67DLX,67GSA,69DLX,701ECF,601PF,29687V, BEAN/BARRETT P47083 10/pack 400,500,600&700,positiverakewith0.048”radius • Replaces FMC No. 90327

FMC FitsallFMCmachines,forusewithright&lefthandtoolholders P28861 10/pack • Hofmann400/401TrueCut,Snap-OnBenchModelNo.EEBR300A. • PerfectEquipmentModel400TruecutComboLathe. • R.J.WestModel400TruecutLathe • Eachbithas3cuttingedges. • Replaces FMC No. 90487

HUNTER FitsHUNTERDiscLatheModel201,221or205CombinationLathe P30381 10/pack • Eachbithas6cuttingedges. • Replaces HUNTER No. V302-07-167

KWIK-WAY FitsKWIK-WAYMachinesModelSDL,oldModelDLand P28971 10/pack 850DiscBrakeAttachment,Line-Otronics&Rotunda • Snap-OnBitNo.BTK10A,ModelsYA180andYA281. • RelsBitNo.SW4236-15,ModelSW504SwingArmBrakeLathe. • Eachbithas3cuttingedges. • Replaces KWIK-WAY No. 109-1092-23

Specialalloysteelplusuniquedesignconsistentlyproducessmoothandtruesurfacesonbrakedrumsandrotors

Supertanium™ Brake Drum and Rotors Bits

Supertanium™ Bits and Tool Holders for Brake Lathes

PartNo. ProductName (CARBIDEBITSANDTOOLHOLDERSFORLATHES) Qty. Usage:

ProCut-VBG FitsPro-Cut/VBGToolholderNo.29005 P47471 10/pack • ForuseonModels:610andPMF9.0 • PositiveRake • 3cuttingedges • Replaces No. 50-701

ProCut-Ford FORDPRO-CUTTypePositiveRakeCarbideBitforFORD P14039 5/pack • ForuseonModels:610Pro-CutOn-TheCarLathes+PMF9.2. • 3cuttingedges • Featuresuniquechipbreakerdesign

RJWest/Hoffman FitsDiscLatheModels715,815and915 P52020 5/pack • PerfectEquipmentModelsP300Disc,P350Combination, P450TwinTurnLathes. • 6cuttingedges • Replaces WEST #W136

VanNorman FitsVANNORMANandRelsDiscLatheModels204D,204C, 204S,205DG,and415 P30376 10/pack • RelsBitNo.29687V. • 3cuttingedges • Replaces VAN NORMAN #129687

Universal RoundPositiveRackCarbideBit • ForuseonModels:AMMCO3000,4000,4100,6900,7000,7700andmisc. P14043 5/pack • Snap-onBrakeLathes • Performance/AllTool&RelsLathes • 12–18cuttingedges • Used with toolholder P14045/P14047

CarbideToolHolders RoundRightHandPositiveBitHolders forBrakeLathes P14045 1/pack • ForAllTool,AMMCO,Hunter,Performance&RelsLathes • Used with round P14043

CarbideToolHolders RoundLeftHandPositiveRakeBitHolders forBrakeLathes P14047 1/pack • ForAllTool,AMMCO,Hunter,Performance&RelsLathes • Used with round P14043

HowToTellTheDifferenceBetweenPositiveAndNegativeRakeLatheBitsPositive RakeThese brake bits have angled sides, and generally only have three cutting points.Ifyouwouldsetapositiverakebrakebitonitsside,itwouldnotstand straight. This is because the rake (cutting angle) is built into the brake bit.

SideViewRake Angle

SideView

NegativeRakeThese brake bits have straight (no angle) sides, and generally have six cuttingpoints.Youhavethreecuttingpointsononeside,andthenturnthebitoverforthreemorecuttingpoints.Ifyousetanegativerakebitonitsside, the bit would stand straight. This is because the rake (cutting angle) is built into the brake bit tool holder.

Rake Angle

•DrumSilencer

•VentilatedRotorSilencer

•RotorSilencerforSolidRotors

•SwirlGrinderPads

•RotorSilencerPads

•ProtectiveSpindleBoot

•DiscSilencerandChipDeflector

•BrakeDrumandRotorBits

Rotor and Drum Cutting Accessories

Brake Tune Up SystemBrakeTuneUpKitContainsitemsneededto"tuneup"yourbrakemachine to original performance for improved cutting.Applications: FormostAmmcoBrakeMachinesincludingmodels3000,4000,4100,6900,7000,7700andmiscellaneous other models.

BrakeTuneUpKit PartNo. ProductName Qty. KitContains

P14049 TuneUpKit 1 AMMCO#6914-10Bits/pack(P40315) forAMMCO 1-PlasticBootforLathe brakemachines 1-AMMCOA23682Ring 3-RedKnobs 1-ShearGearAMMCO#7996 1-BrassPlugs3-7-09836&1-7-03142 1-Packageof4AMMCO#8756(P52026)

Performance Characteristics:• Helpsproducesmooth/truesurfacesonrotor/

drums.• Improveoverallmachineperformance.• Protectspindlefromwearduetochips,dirt

and grinding dust.• Providesnon-directionalswirlsforbetterpad

to rotor match.

Product PartNo. Name (TOOLHOLDERSASSEMBLIES) Qty. Usage:

Accu-Turn8922 3/8''SquareShank Disc/Drum P66228 1/pack • FitsAccu-Turn8922 LatheMachine • CombinationDisc/DrumLatheMachines • IncludesSupertaniumCuttingBitP63330

FMCDiscBrakeLathes 3/8''SquareShank andBearMachines P43351 1/pack • LeftHandandRightHand-fitsFMC LeftHand • DiscandBearLathes • EachIncludesSupertaniumCuttingBitP40315 P43345 1/pack RightHand

SpecialAngled 3/8''SquareShank ToolHolder P30316 1/pack • Specialtoolholdersforhardtoreachareas ForAMMCO,FMC,and RightHand • EliminatesadjustingheadofLathe KWIKWAYMACHINES • FitsAMMCO,FMCandKWIKWAYMachines • Idealforgettingintoforeigncarhubswitha P30321 1/pack wheelmountingflangeorrotor LeftHand • Normaltoolshapepreventsstandardcutterfrom beginning at worn portions • EachIncludesSupertaniumCuttingBitP28861

RightHandNegative PrecisionMachined3/8''x1/2''Shank RakeToolHolder P29017 1/pack forSolidMounting • Precisionmilledpocketholdsbitsecurelyto reduce chatter ForAMMCOModels Replaces • ComescompleteswithSupertaniumcuttingbit 3000,4000,4100,7700 AMMCO andlockingscrew #9872 • Highcarbonsteeltoolshank—sizedtofit AMMCOLathe,DiscorDrumMachine

AMMCOModel 3/8''SquareShank 7000DiscRotorLathe P43365 1/pack • FitsAccu-Turn8922 and3000,4000,and4100 LeftHand • CombinationDisc/DrumLatheMachines DrumLathes • IncludesSupertaniumCuttingBitP40315 P43356 1/pack RightHand

Tool Holders Assemblies

RotorSilencerforSolidRotorsUNIVERSALSILENCERTYPE

Live-Flexrubberforlonglifeandsuperiorvibrationandchatteringsuppression. May be used with all brands of brake machines.• Narrowbeltforsolidrotors,doesnotinterferewith

cutting bit

Available in two diameters

• ForsmalldomesticandimportcarrotorsSmall Live-Flex silencer band for solid rotors, 3/8" x 1/4" x 6-1/2" diameter

PartNumberP299152/box

• FormidsizeandfullsizerotorsLarge Live-Flex silencer band for solid rotors, 3/8" x 1/4" x 9" diameter

PartNumberP299102/box

DiscSilencerandChipDeflectorUNIVERSALSILENCERTYPE

• PartNumberP663251/box• Worksonalldisclathesforventedandnonventedrotors• Deflectsgrindingchipsawayfromdisclathe• Depresseschatter

DrumSilencerUNIVERSALSILENCERTYPE• ReplacesAMMCO#5280,PartNumberP298151/box

• Fitsanysizepassengercardrum

• Naturalrubberbandforlonglifeandexcellentelasticity

• StrongResisto-Platedbuckleforasecurefit

• Heavy1-3/4"wide,3/16"thick,72"longbandeffectivelydeadens vibrations and chatter

SwirlGrinderPadsAMMCOTYPE• ReplacesAMMCO#8756

pressure sensitive pads, PartNumberP520266/box

• FitstheAMMCOSwirlGrindingTool

• Providesnon-directionalswirls

RotorSilencerPadsAMMCOTYPE• ReplacesAMMCO#9183,PartNumberP299052/box

• Forusewithanysizerotor—especiallygoodforthin, non-ventilated rotors

• Twopadsusedpermachine

• Toughhighfrictionmaterialwithastrong Thermotemp® mount

• EasilysnapsonAMMCO#7075discsilencer

VentilatedRotorSilencerUNIVERSALSILENCERTYPE

Live-Flexrubberforlonglifeandsuperiorvibrationand chattering suppression.

RotorSilencer • ReplacesAMMCO#6920,PartNumberP299001/box

• Bandcompoundedofnaturalrubberforlonglifeandexcellentelasticity.Adjustablebuckle

• Fitsanyventilatedrotor

HeavyDutyRotorSilencer • ReplacesAMMCO#6920,PartNumberP663061/box

• Heavydutybandforlongerlifeandcontinuedelasticity

• Fitsanyventilatedrotor

2-PieceAdjustableRotorSilencer • PartNumberP662821/box

• Noneedtooverlapbandonsmallerrotors

• Banddeflectsdamagingchipsforlongerservicelife

• Fitsanyventilatedrotor

ProtectiveSpindleBootAMMCOTYPE• ReplacesAMMCO#3085,PartNumberP200772/box

• Replaceswornortornspindle bootsonAMMCOmodels3000and4000

• Protectsspindlefromwearduetometalchips,dirtandgrinding dust

• Live-Flexrubberforresistancetoabrasion,cuttingand shop chemicals

• Damagedortornbootsshouldbereplacedimmediatelytoprevent damage to spindle

Rotor and Drum Cutting Accessories

AERO-miser TM

A reusable aerosol delivery system that utilizes pressurized air instead of ozone depleting propellants. Easily customized for multiple products and applications with a variety of nozzles and valve attachments. This rechargeable system reduces disposal costs and lets you maximize profits by using lower cost bulk products.Applications: Use for dispensing heavy-duty solvents/degreasers, fuel system cleaners, plastic repair/refinishing products, lubricants/pene trants, cleaners and reconditioning products.Performance Characteristics:• Reusable16-oz.aluminumcanister

duplicates the feel and heft of an aerosol can• Rechargeablewithanystandardairlineupto

a maximum of 200 psi• Multiplespraynozzles—mist,cone

(standard), stream, and fan• Replaceablenozzlesandvalveseliminate

clogging• Adjustablepressureandspraypatternfit anyjob

• Forusewithbulkpackagesof:OneShotPlusincluding Low VOC formula

• Bulkproductsavailable• Notforusewithproductscontaining

chlorinated solvents• MaintenanceKitincludes:valves,nozzles,

extension tubes and O-rings

OtherWheelandTireProductsAvailablefromKentAutomotive •WheelWeights—Domestic&Import •CotterPins—Inch&Metric •Shims—Universal •GreaseFittings—Inch&Metric •ValveStems/Extensions •RustyPenetrants

1-888-YES-KENTTo Order: 1-800-654-6333

www.kent-automotive.com

ConfidentialMaterial,Reproduction,InWholeOrInPart,Prohibited.•PrintedinUSA.•8/05•E-308K

AERO-miserTM

PartNumber Description

KT13090 Heavy-DutyBrass P30550 Aluminum KT13091 StainlessSteel

BulkBrakeCleaners

PartNumber Description P80299 1GallonCan P98324 5GallonCan P98331 30GallonDrum P98322 55GallonDrum P20865 5GallonCan* P20860 30GallonDrum* P20855 55GallonDrum*

*LowVOCformula

StainlessSteelAERO-miserKT3091

Replacement Parts for Aluminum and StainlessSteelAERO-miserTM

PartNumber Description

P30095 MaintenanceAssortmentKit KT13096 AirFilterAssembly KT12717 ValveO-Rings1/16x1 KT12718 ContainerO-Rings1/8x1 KT12704 ReplacementValveKit

ReplacementPartsforHeavy-DutyBrassAERO-miserTM

PartNumber Description

KT13094 CompleteRepairKit KT13095 AirFillerAssembly KT13092 PinNozzle KT13093 StreemNozzle

AluminumAERO-miserP30550

Heavy-DutyBrassAERO-miserKT3090

Brake Cleaners and Lubricants

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