Brake Noise Elimination System - Kent-Automotive.com · The Brake Noise Elimination System 1)...
Transcript of Brake Noise Elimination System - Kent-Automotive.com · The Brake Noise Elimination System 1)...
Brake Noise Elimination SystemTheBrakeNoiseEliminationSystemisanIntegratedapproachforsolving
brake-noise problems. The system features a
step-by-step sequence utilizing a combination
of high-performance cleaners, lubricants and
other brake protection products.
Applications: When implemented for either disc or drum brake noise, this system corrects such problems as metal-to-metal chirps, rough braking, side pulls, pad/shoe squeals, etc.
Howtousethesystem: Simplyfollowthenextsix steps, utilizing the recommended brake products as indicated.
Description IntroductorySystem Kit Kit #P6001(Qty.) #P6875(Qty.) #P6876(Qty.)
ONESHOTPLUS P20100,aerosol 12 P20635,LowVOC,aerosol 12 12
RUSTYBRAKEPLATELUBE P50155,brushtop 3 1 1 P50258,aerosol 1 1 1
K-44SILICONELUBE P50015,brushtop 2 1 1
BRAKESILENCER P51216,brushtop 2 1 1 P51153,aerosol 1 1 1
APPLICATIONCHART 1 1 1 Carrying Case Carrying Case Carrying Case #P5706 #P5706 #P5706
The Brake Noise Elimination System
1)Disassembleandclean:Afterremovingpads/linings, sand the friction surface with a light to medium grit paper to remove the glazeonusedparts.ThensprayKent’sOneShotPlus on the pad/lining surface to remove all contaminantsandletdryfor1-2minutes.
2)ApplyBrakeSilencer:Ondiscbrakepads,brushorsprayonamediumcoatofBrakeSilencer,allowtodryandapplyasecondmedium coat; on drum brake shoes apply only onemediumcoatofBrakeSilencer.
3)Lubebrakehardware:Whilesilencersdryin step 2, clean metal-to-metal contact points withOneShotPlusandlubricatewithbrush-topBrakePlateLubeorRusty2000.
4)Lubepistonseals/boots: Ifbootsandsealsarestillusable,cleanthemwithOneShotPlus,thenlubethemwithK-44SiliconeLubricatingCompound. Always replace deteriorated parts forsafety’ssake.
5)Reassemble:Assoonassurfacesarecompletely dry, reassemble and reinstall the brakes.
6)Roadtesttocheck:Toensureproperadjustmentandbrakeresponse,alwaysroadtest the vehicle per standard recommended procedures.
RustyTMHighTemperatureLubricantsHigh-quality,electricallyconductivelubricantsfor long life metal-to-metal contact in high-heat and high-moisture environments. Prevents both galling and corrosion.RustyBrakePlateandCaliperLubricant is a high performance, copper-based grease.Rusty 2000 is an easy-to-use aerosol spray version of BrakePlateLube.Applications: Elimination of mechanical chirping in brake plates and calipers, as well as other metal components. Prevent seizingofbearings,boltsandnuts.High-heatapplications: exhaust system nuts and bolts, valve cover and manifold bolts. Corrosion-resistant uses: wheel studs and nuts, mounting bolts for struts, shocks and suspension parts.
Rusty™HighTemperatureLubricants PartNumber Description
P50155 4fl.oz.Brush-TopCan P50258 16oz.AerosolCan
K-44 TM SiliconeLubricatingCompoundDurablepastetolubeandprotectrubberpartsfrom typical environmental deterioration.Applications: Routine lubrication of piston-shaft rubber boots and seals to promote longevity and avoid premature failure. Also ideal for rubber and plastic brake slides and isolatorbushings.Dielectricapplicationsinclude spark plug boots, electrical plugs and connectors.Notrecommendedfordamagedparts that should be replaced.
DiscBrakeCaliperGrease andNoiseSuppressorAsyntheticDiscBrakeCaliperGreasedesignedto lubricate under the most adverse conditions.Applications: Provides maximum lubricant for disc brake calipers, back plates, brake hardware, gaskets and O-rings, bushings, pins and sleeves.
PartNumber Description
KT13611 4oz.Brush-TopCan KT13614 3oz.TriggerActivated Pressure Pak
Brake Cleaners & Lubricants
PartNumber Description
P50015 8fl.oz.Brush-TopCan KT13610 3oz.TriggerActivated Pressure Pak
Powerful cleaners formulated to easily remove brake fluid, grease, oil, dirt and other contaminants.Applications: Recommended for brake components and moving parts such as calipers, cylinders, pads, pistons, rotors, backing plates, drum assemblies, linings, shoes and springs. Idealforclutchplates,oilpans,valve/camcovers,transmission cases and differential covers.
*LowVOCformula
PartNumber Description
P20100 24fl.oz.AerosolCan P20100M01 24fl.oz.AerosolCan(48) P80299 1GallonCan P98324 5GallonCan P98331 30GallonDrum P98322 55GallonDrum
OneShotPlusTM
BrakeSilencerUnique formula fills voids and pores in friction material to stop most brake noise at its source, without affecting braking efficiency.Applications: One formula for use on both disc brake pads and drum brake shoes. Works on metallic, semi-metallic and organic friction material.
PartNumber Description
P51216 8fl.oz.Brush-TopCan P51153 16oz.AerosolCan
PartNumber Description
P20635 20oz.AerosolCan,12/Case* P20635M01 20oz.AerosolCan*(24) P20865 5GallonCan* P20860 30GallonDrum* P20855 55GallonDrum*
OneShotVOCTM
OneShotBrakeCleaner PartNumber Description
KT12267 20oz.AerosolCan,12/Case KT12267M01 20oz.AerosolCan(48) KT12267M02 20oz.AerosolCan(96) KT12267M03 20oz.AerosolCan(144) KT12267M04 20oz.AerosolCan(288)
Brake Cleaners & Lubricants
PartNo. ProductName BRAKEDRUM&ROTORCUTTINGBITS Qty. Usage:
AMMCO FitsAMMCOModels1000,1001,3000,4000,4100,6900, P40315 10/pack 7000,7700,8700,8750oncarmodels700,705and710. • Fitsmiscellaneousothermodels. • HunterBL500Disc/DrumLathe,BL505negativerake. • Rels2000-Drumsonly. • PerformanceBitNos.3334,3336,3340and3354. • Models66,6600,7100,7200,7600and7850. • Acc-TurnBitNos.878051,878052oncarModels8700and8750. • Replaces AMMCO No. 9629 or 6914
AMMCO FitsAMMCOModels2002,3000,3850,4000,4100,7000 P46916 10/pack and7700,positiverake • AllToolModel777,positiverake,HunterBL505positiverake. • PerformanceBitNo.8711.Models66,6600,7100,7200and7600. • 3cuttingedges • Replaces AMMCO No. 7681
AMMCO AMMCOTypePositiveRakeBlackCoatedCarbideBit P14042 5/pack • ForuseonModels:3850,4000,7000,7500 • Workson6900and6950TwinCutter&9381Facing&GrindingSet • 3cuttingedges • Replaces AMMCO Nos. 6918 and 6819
ACCURTURN FitsACCURTURNcombinationdisc/drummachine,forusewith P63330 5/pack rightandlefthandtoolholders,Models8911, 8922,8944,8989,8991and8993. • Rels2000-Rotorsonly. • 3cuttingedges • Replaces ACCURTURN Nos. 433-795, 433-796 and 433-797
ALLTOOL FitsmostALLTOOLModels P47466 10/pack • Model747,777negativerake,HunterBL505negativerake • Replaces ALL TOOL Nos. 3330, 3331
BEAR FitsBEAR1478discand1410,1467,1468AND1469drummachines P28976 6/pack • 6cuttingedges. • Replaces BEAR No. 72283-4
FMC/JOHN FitsModels67BSD,67DLX,67GSA,69DLX,701ECF,601PF,29687V, BEAN/BARRETT P47083 10/pack 400,500,600&700,positiverakewith0.048”radius • Replaces FMC No. 90327
FMC FitsallFMCmachines,forusewithright&lefthandtoolholders P28861 10/pack • Hofmann400/401TrueCut,Snap-OnBenchModelNo.EEBR300A. • PerfectEquipmentModel400TruecutComboLathe. • R.J.WestModel400TruecutLathe • Eachbithas3cuttingedges. • Replaces FMC No. 90487
HUNTER FitsHUNTERDiscLatheModel201,221or205CombinationLathe P30381 10/pack • Eachbithas6cuttingedges. • Replaces HUNTER No. V302-07-167
KWIK-WAY FitsKWIK-WAYMachinesModelSDL,oldModelDLand P28971 10/pack 850DiscBrakeAttachment,Line-Otronics&Rotunda • Snap-OnBitNo.BTK10A,ModelsYA180andYA281. • RelsBitNo.SW4236-15,ModelSW504SwingArmBrakeLathe. • Eachbithas3cuttingedges. • Replaces KWIK-WAY No. 109-1092-23
Specialalloysteelplusuniquedesignconsistentlyproducessmoothandtruesurfacesonbrakedrumsandrotors
Supertanium™ Brake Drum and Rotors Bits
Supertanium™ Bits and Tool Holders for Brake Lathes
PartNo. ProductName (CARBIDEBITSANDTOOLHOLDERSFORLATHES) Qty. Usage:
ProCut-VBG FitsPro-Cut/VBGToolholderNo.29005 P47471 10/pack • ForuseonModels:610andPMF9.0 • PositiveRake • 3cuttingedges • Replaces No. 50-701
ProCut-Ford FORDPRO-CUTTypePositiveRakeCarbideBitforFORD P14039 5/pack • ForuseonModels:610Pro-CutOn-TheCarLathes+PMF9.2. • 3cuttingedges • Featuresuniquechipbreakerdesign
RJWest/Hoffman FitsDiscLatheModels715,815and915 P52020 5/pack • PerfectEquipmentModelsP300Disc,P350Combination, P450TwinTurnLathes. • 6cuttingedges • Replaces WEST #W136
VanNorman FitsVANNORMANandRelsDiscLatheModels204D,204C, 204S,205DG,and415 P30376 10/pack • RelsBitNo.29687V. • 3cuttingedges • Replaces VAN NORMAN #129687
Universal RoundPositiveRackCarbideBit • ForuseonModels:AMMCO3000,4000,4100,6900,7000,7700andmisc. P14043 5/pack • Snap-onBrakeLathes • Performance/AllTool&RelsLathes • 12–18cuttingedges • Used with toolholder P14045/P14047
CarbideToolHolders RoundRightHandPositiveBitHolders forBrakeLathes P14045 1/pack • ForAllTool,AMMCO,Hunter,Performance&RelsLathes • Used with round P14043
CarbideToolHolders RoundLeftHandPositiveRakeBitHolders forBrakeLathes P14047 1/pack • ForAllTool,AMMCO,Hunter,Performance&RelsLathes • Used with round P14043
HowToTellTheDifferenceBetweenPositiveAndNegativeRakeLatheBitsPositive RakeThese brake bits have angled sides, and generally only have three cutting points.Ifyouwouldsetapositiverakebrakebitonitsside,itwouldnotstand straight. This is because the rake (cutting angle) is built into the brake bit.
SideViewRake Angle
SideView
NegativeRakeThese brake bits have straight (no angle) sides, and generally have six cuttingpoints.Youhavethreecuttingpointsononeside,andthenturnthebitoverforthreemorecuttingpoints.Ifyousetanegativerakebitonitsside, the bit would stand straight. This is because the rake (cutting angle) is built into the brake bit tool holder.
Rake Angle
•DrumSilencer
•VentilatedRotorSilencer
•RotorSilencerforSolidRotors
•SwirlGrinderPads
•RotorSilencerPads
•ProtectiveSpindleBoot
•DiscSilencerandChipDeflector
•BrakeDrumandRotorBits
Rotor and Drum Cutting Accessories
Brake Tune Up SystemBrakeTuneUpKitContainsitemsneededto"tuneup"yourbrakemachine to original performance for improved cutting.Applications: FormostAmmcoBrakeMachinesincludingmodels3000,4000,4100,6900,7000,7700andmiscellaneous other models.
BrakeTuneUpKit PartNo. ProductName Qty. KitContains
P14049 TuneUpKit 1 AMMCO#6914-10Bits/pack(P40315) forAMMCO 1-PlasticBootforLathe brakemachines 1-AMMCOA23682Ring 3-RedKnobs 1-ShearGearAMMCO#7996 1-BrassPlugs3-7-09836&1-7-03142 1-Packageof4AMMCO#8756(P52026)
Performance Characteristics:• Helpsproducesmooth/truesurfacesonrotor/
drums.• Improveoverallmachineperformance.• Protectspindlefromwearduetochips,dirt
and grinding dust.• Providesnon-directionalswirlsforbetterpad
to rotor match.
Product PartNo. Name (TOOLHOLDERSASSEMBLIES) Qty. Usage:
Accu-Turn8922 3/8''SquareShank Disc/Drum P66228 1/pack • FitsAccu-Turn8922 LatheMachine • CombinationDisc/DrumLatheMachines • IncludesSupertaniumCuttingBitP63330
FMCDiscBrakeLathes 3/8''SquareShank andBearMachines P43351 1/pack • LeftHandandRightHand-fitsFMC LeftHand • DiscandBearLathes • EachIncludesSupertaniumCuttingBitP40315 P43345 1/pack RightHand
SpecialAngled 3/8''SquareShank ToolHolder P30316 1/pack • Specialtoolholdersforhardtoreachareas ForAMMCO,FMC,and RightHand • EliminatesadjustingheadofLathe KWIKWAYMACHINES • FitsAMMCO,FMCandKWIKWAYMachines • Idealforgettingintoforeigncarhubswitha P30321 1/pack wheelmountingflangeorrotor LeftHand • Normaltoolshapepreventsstandardcutterfrom beginning at worn portions • EachIncludesSupertaniumCuttingBitP28861
RightHandNegative PrecisionMachined3/8''x1/2''Shank RakeToolHolder P29017 1/pack forSolidMounting • Precisionmilledpocketholdsbitsecurelyto reduce chatter ForAMMCOModels Replaces • ComescompleteswithSupertaniumcuttingbit 3000,4000,4100,7700 AMMCO andlockingscrew #9872 • Highcarbonsteeltoolshank—sizedtofit AMMCOLathe,DiscorDrumMachine
AMMCOModel 3/8''SquareShank 7000DiscRotorLathe P43365 1/pack • FitsAccu-Turn8922 and3000,4000,and4100 LeftHand • CombinationDisc/DrumLatheMachines DrumLathes • IncludesSupertaniumCuttingBitP40315 P43356 1/pack RightHand
Tool Holders Assemblies
RotorSilencerforSolidRotorsUNIVERSALSILENCERTYPE
Live-Flexrubberforlonglifeandsuperiorvibrationandchatteringsuppression. May be used with all brands of brake machines.• Narrowbeltforsolidrotors,doesnotinterferewith
cutting bit
Available in two diameters
• ForsmalldomesticandimportcarrotorsSmall Live-Flex silencer band for solid rotors, 3/8" x 1/4" x 6-1/2" diameter
PartNumberP299152/box
• FormidsizeandfullsizerotorsLarge Live-Flex silencer band for solid rotors, 3/8" x 1/4" x 9" diameter
PartNumberP299102/box
DiscSilencerandChipDeflectorUNIVERSALSILENCERTYPE
• PartNumberP663251/box• Worksonalldisclathesforventedandnonventedrotors• Deflectsgrindingchipsawayfromdisclathe• Depresseschatter
DrumSilencerUNIVERSALSILENCERTYPE• ReplacesAMMCO#5280,PartNumberP298151/box
• Fitsanysizepassengercardrum
• Naturalrubberbandforlonglifeandexcellentelasticity
• StrongResisto-Platedbuckleforasecurefit
• Heavy1-3/4"wide,3/16"thick,72"longbandeffectivelydeadens vibrations and chatter
SwirlGrinderPadsAMMCOTYPE• ReplacesAMMCO#8756
pressure sensitive pads, PartNumberP520266/box
• FitstheAMMCOSwirlGrindingTool
• Providesnon-directionalswirls
RotorSilencerPadsAMMCOTYPE• ReplacesAMMCO#9183,PartNumberP299052/box
• Forusewithanysizerotor—especiallygoodforthin, non-ventilated rotors
• Twopadsusedpermachine
• Toughhighfrictionmaterialwithastrong Thermotemp® mount
• EasilysnapsonAMMCO#7075discsilencer
VentilatedRotorSilencerUNIVERSALSILENCERTYPE
Live-Flexrubberforlonglifeandsuperiorvibrationand chattering suppression.
RotorSilencer • ReplacesAMMCO#6920,PartNumberP299001/box
• Bandcompoundedofnaturalrubberforlonglifeandexcellentelasticity.Adjustablebuckle
• Fitsanyventilatedrotor
HeavyDutyRotorSilencer • ReplacesAMMCO#6920,PartNumberP663061/box
• Heavydutybandforlongerlifeandcontinuedelasticity
• Fitsanyventilatedrotor
2-PieceAdjustableRotorSilencer • PartNumberP662821/box
• Noneedtooverlapbandonsmallerrotors
• Banddeflectsdamagingchipsforlongerservicelife
• Fitsanyventilatedrotor
ProtectiveSpindleBootAMMCOTYPE• ReplacesAMMCO#3085,PartNumberP200772/box
• Replaceswornortornspindle bootsonAMMCOmodels3000and4000
• Protectsspindlefromwearduetometalchips,dirtandgrinding dust
• Live-Flexrubberforresistancetoabrasion,cuttingand shop chemicals
• Damagedortornbootsshouldbereplacedimmediatelytoprevent damage to spindle
Rotor and Drum Cutting Accessories
AERO-miser TM
A reusable aerosol delivery system that utilizes pressurized air instead of ozone depleting propellants. Easily customized for multiple products and applications with a variety of nozzles and valve attachments. This rechargeable system reduces disposal costs and lets you maximize profits by using lower cost bulk products.Applications: Use for dispensing heavy-duty solvents/degreasers, fuel system cleaners, plastic repair/refinishing products, lubricants/pene trants, cleaners and reconditioning products.Performance Characteristics:• Reusable16-oz.aluminumcanister
duplicates the feel and heft of an aerosol can• Rechargeablewithanystandardairlineupto
a maximum of 200 psi• Multiplespraynozzles—mist,cone
(standard), stream, and fan• Replaceablenozzlesandvalveseliminate
clogging• Adjustablepressureandspraypatternfit anyjob
• Forusewithbulkpackagesof:OneShotPlusincluding Low VOC formula
• Bulkproductsavailable• Notforusewithproductscontaining
chlorinated solvents• MaintenanceKitincludes:valves,nozzles,
extension tubes and O-rings
OtherWheelandTireProductsAvailablefromKentAutomotive •WheelWeights—Domestic&Import •CotterPins—Inch&Metric •Shims—Universal •GreaseFittings—Inch&Metric •ValveStems/Extensions •RustyPenetrants
1-888-YES-KENTTo Order: 1-800-654-6333
www.kent-automotive.com
ConfidentialMaterial,Reproduction,InWholeOrInPart,Prohibited.•PrintedinUSA.•8/05•E-308K
AERO-miserTM
PartNumber Description
KT13090 Heavy-DutyBrass P30550 Aluminum KT13091 StainlessSteel
BulkBrakeCleaners
PartNumber Description P80299 1GallonCan P98324 5GallonCan P98331 30GallonDrum P98322 55GallonDrum P20865 5GallonCan* P20860 30GallonDrum* P20855 55GallonDrum*
*LowVOCformula
StainlessSteelAERO-miserKT3091
Replacement Parts for Aluminum and StainlessSteelAERO-miserTM
PartNumber Description
P30095 MaintenanceAssortmentKit KT13096 AirFilterAssembly KT12717 ValveO-Rings1/16x1 KT12718 ContainerO-Rings1/8x1 KT12704 ReplacementValveKit
ReplacementPartsforHeavy-DutyBrassAERO-miserTM
PartNumber Description
KT13094 CompleteRepairKit KT13095 AirFillerAssembly KT13092 PinNozzle KT13093 StreemNozzle
AluminumAERO-miserP30550
Heavy-DutyBrassAERO-miserKT3090
Brake Cleaners and Lubricants
MEMBER