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    An intelligent

    power control solution

    An intelligent

    power control solution

    C441 Motor InsightOverload and monitoring relay

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    Take back control

    of your processC441 Motor Insightgives you the ability to betterunderstand the dynamics of your system by providingthe information you need to keep your motors runningat their highest possible potential. It is important tokeep your systems running at peak performance, whilemaintaining the integrity of your applicationthat isexactly what C441 Motor Insight is designed to do.

    A motor or load failure can lead to excessive productiondowntime and safety concerns, making motor andload protection a key part of protecting your business.C441 Motor Insight advanced solid-state overload relay(SSOL) offers line, load and motor protection in a singlecompact device. It allows you to operate your processmore efficiently by providing real-time power information,advanced monitoring capability, ground fault detectionand various communication solutions for integration intoa higher level control system or an operator interface.It is the flexible choice for any application requiringeasy-to-use, reliable protection.

    Now you have the insight to better manage your process.

    In an effort to meet yourmost demanding applicationneeds, Eaton continues toinnovate and engineer theproducts you need to control

    and protect your systems.The complete breadth offeature-rich product solutionsenables you to maximize theefficiency of your process,from protection and control,to wiring, terminationand display.

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    Insightful design with a focus on usabilityUnconditional protectionand monitoring

    C441 Motor Insight overload andmonitoring relay was built withyour specific needs in mind. Onecompact device gives you all themotor protection and diagnosticfunctions you need to efficiently

    and effectively manage yoursystemeven if your applicationhas high line conditions andpoor power quality. With afocus on reliability and improveduptime, C441 Motor Insightprovides leading surge and sagwithstand, and will outlast thecompetition.

    Designed for flexibility

    The robust design of C441Motor Insight includes a brightLED display and intuitive userinterface, making it easy toconfigure and troubleshootyour system when necessary.Instead of having to remember

    the menu for diagnostic and faultcodes, or decipher submenusand cryptic descriptions, theeasy-to-read display on the C441Motor Insight spells it all out foryouright at the unit. And, tomake it even easier to protectyour system, no matter yourspecifications, the Type 1, 12and 3R remote display uses thesame user interface as the baseunit device.

    With options for line-poweredor 120 Vac control-poweredbase devices and a remote

    display that is powered from thebase unit, C441 Motor Insightoffers configurable solutionsfor a variety of applications.Adjustments can be madedirectly from the display at anytime without disconnectingpower, keeping your processup and running as efficientlyas possible.

    Superior load protection

    Unlike overloads that offer loadprotection strictly by monitoringcurrent, C441 Motor Insighthas the ability to calculateand monitor power runningto a specific load. This offerscustomers superior protection

    that more reliably indicates thetrue behavior of the load due tothe linear relationship betweenpower and load.

    This is especially importantin applications where motorsand pumps are lightly loaded.Due to the logarithmicrelationship between currentand load, current values do notchange significantly until thepump exceeds approximately4050 percent capacity.C441 Motor Insights powermonitoring and protection

    capability provides the customerwith a more reliable protectionmethod across the entire loadrange, allowing for simpledetection of dry runningconditions like deadhead/starved pumps.

    100%

    50%

    25%

    75%

    Current

    (Amps)

    No Load Full Loa

    100%

    50%

    25%

    75%

    Power

    (Watts)

    No Load Full Loa

    LED display remains bright at lowtemperatures.

    IP20 recessed terminals are asafeguard during installation.

    Enclosed assemblies can be

    configured with a Type 1 and

    12 remote keypad (right), as well

    as a Type 3R remote display kit

    shown closed and open (below).

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    Regardless of the industry,or application, C441 MotorInsight will help you save timeand money by knowinginreal timewhat is happeningat your load. This makes it anideal solution for the demanding

    requirements of continuousprocess applications, such asgas wells, petrochemical, metalsand glass processing, and waterand wastewater facilities. Withknowledge in hand, you canconserve energy and optimize

    preventive maintenance. And,with the ability to monitor inreal time, you will be a stepahead of potential problemsbefore they cause unplannedexpenses or downtime.

    Communication modulesoffered in a variety ofconfigurations

    Communication protocolssuit unique installations:

    Modbus RTU

    Modbus RTU with I/O

    Modbus TCP with I/O

    DeviceNet with I/O

    PROFIBUSwith I/O

    EtherNet/IP

    HTTP

    Snap-on modules do notburden the base devicewith supporting multiplecommunication protocols

    Communication modulesand remote display can beused simultaneously

    Maximize uptime and reduce maintenancexpense and energy consumption

    Ethernetcommunication module

    Combines ModbusTCPand EtherNet/IP intoa single module

    Built-in dual-port switch,allowing star, linear or ringnetwork configurations

    Configuration possible withstandard Web browser due tobuilt-in Web pages; customers

    also have the option to useEDS files

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    C441 Motor InsightAn intelligent power control solution

    C441 Motor Insight is availablein either a line-powered or a120 Vac control-powered design,capable of monitoring voltagesup to 660 Vac. Each of these

    units is available in a 19A or a590A FLA model. With externalCTs, C441 Motor Insight canprotect motors up to 540A FLA.

    For ease of use and operatorsafety, C441 Motor Insightoffers a remote display thatmounts easily with two30 mm knockouts. The remotedisplay is powered from thebase unit, which means thatit can be used with the line-powered or control-poweredoverload relay. Customers areprovided with real-time system

    health monitoring throughthe bright LED display witheasy-to-understand full worddescriptions and units on theuser interface, eliminating

    the need for the customerto memorize parameters andfault codes.

    C441 Motor Insight offerscustomers highly configurablemotor, load and line protectionwith power monitoring anddiagnostics, allowing thecustomer to save energy,optimize maintenanceschedules and configuregreater system protection.

    Key protection features

    Motor protection

    Thermal overload

    Jam protection Current imbalance

    Current phase loss

    Ground fault

    Phase reversal

    Load protection

    Undercurrent

    Low power (kW) High power (kW)

    Line protection

    Undercurrent

    Undervoltage

    Voltage imbalance

    PowerMonitoring

    Menu

    Menu

    Indication

    MotorProtection

    LoadProtection

    Line

    Protection

    Integral user interface is only available with the line-powered model. Control-powered models can use remote display when user interface is desired.

    Voltage Inputs Form CFault Relay

    120V RemoteReset

    Ground FaultShunt

    Line-Powered Control-Powered

    Voltage Inputs FaultRelay

    120V ControlPower

    ProgrammableAuxiliary Relay

    120V RemReset

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    Eaton is dedicated to ensuring that reliable, efficient and safepower is available when its needed most. With unparalleledknowledge of electrical power management across industries,experts at Eaton deliver customized, integrated solutions tosolve our customers most critical challenges.

    Our focus is on delivering the right solution for the application.But, decision makers demand more than just innovative products.They turn to Eaton for an unwavering commitment to personalsupport that makes customer success a top priority. For moreinformation, visit www.eaton.com/electrical.

    Eaton is a registered trademarkof Eaton Corporation.

    All other trademarks are propertyof their respective owners.

    Eaton Corporation

    Electrical Sector1111 Superior AvenueCleveland, OH 44114 USAEaton.com

    Electrical SectorCanadian Operations5050 MainwayBurlington, ON L7L 5Z1 CanadaEatonCanada.ca

    2012 Eaton CorporationAll Rights ReservedPrinted in USAPublication No. BR04209001E / Z12387November 2012