BPC Handrails, Caged Ladder & Structural 2010
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Transcript of BPC Handrails, Caged Ladder & Structural 2010
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Technology Partner for BPC:
Hexagon Composite Sdn. Bhd.
bpc
TRUGRIDCorrosion Resistant FRP
Handrails, Caged Ladder & Structural
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CONTENTS Pages
Company Introduction 1
Product Benets & Applications 2
Physical Properties 3
Technical Data
TRUGRID FRP Handrail 4-6
TRUGRID FRP Caged Ladder 7-9
TRUGRID FRP Structural 10-20
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1
Company Prole
Name of Company : Borneo Polymer Composites Sdn. Bhd.
Registration No. : 603946-D
Business Address : Lot 34-9, Industrial Zone 4 (IZ 4),
Jalan 1E, KKIP Selatan,
88460 Kota Kinabalu Industrial Park,
Malaysia
Telephone No : + 60-88-490206 / 490207
Facsimile No : + 60-88-490208
Email Address : [email protected]
Paid-up Capital : RM1,500,000
Manufacturing Plant : Lot 34-9, Industrial Zone 4 (IZ 4),
Jalan 1E, KKIP Selatan,
88460 Kota Kinabalu Industrial Park.
Date of Incorporation : January 2003
BORNEO POLYMER COMPOSITES SDN. BHD. (BPC) is a localSabahan Bumiputera manufacturing company specializing in designing,
developing and fabricating FRP pultruded advanced composite materials
specifically for the Oil & Gas Exploration and Processing, Chemical and
Petrochemical industries.
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Benets & Qualities
Industrial
Marine
Mining
Chemical
Oil and Gas
Pollution Control
Power Plants
Pulp and Paper
Offshore
Radar
Electrical
Plating
Transportation
Metal Finishing
Water Treatment
EMI/RFI Testing
Building Construction
Recreation
a) Corrosion Resistance
- Stands up to harsh environment
b) Non-Conductive
- Greatly reduces the risk of weather related incidents and shock hazard
c) High Strength
- Strength to weight ratios that surpass equivalent steel products
d) Low Maintenance
- Does not require a periodic maintenance program
e) Low Deformation
- Returns to original position without any permanent deection or distortion with allowable
loads.
f) Lightweight
- Extremely lightweight compared to its metal counter parts
g) Fire Retardant
- In accordance with ASTM-E84
h) UV Inhibited
- Contains an ultra violet inhibiting additive in resin and a protective veil
i) Handrail Easily Fabricated in the eld
- Use normal metal or wood working tools
j) Low Thermal Conductivity
- Will not transfer heat or cold like metal products
k) Cost Effective
- Extremely long life compared to metal counter parts
l) Non-Skid Surface
- Epoxy surface encapsulating grit or glass beads
m) Non-interfering- Transparent to radio waves
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Typical Physical Properties Of Pultruded Components
Property ASTM TEST Units Polyester Vinyl Ester
MechanicalTensile Stress
Tensile Modulus
Compressive Stress, Axial
Flexural Stress
Flexural Modulus
Notched Izod Impact
Short Beam Shear
D638
D638
D695
D790
D790
D256
D3914
psi
psi x 106
psi
psi
psi x 106
ft-lbs/in
psi
30,000
2.5
30,000
30,000
1.6
24
4,500
30,000
2.6
30,000
30,000
1.6
25
4,500
Physical
Barcol Hardness
24 Hr Water Absorption
Density
Coefcient of Thermal
-
D570
D792
D696
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% max
lbs/in3
10-6 in/in/F
45
0.5
0.060~0.070
4
45
0.5
0.060~0.070
4
Electrical
Arc Resistance
Dielectric Strength
D495
D149
seconds
KV/in
110
35
110
35
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TRUGRIDFRP Handrail
Technology Partner for BPC:
Hexagon Composite Sdn. Bhd.
bpc
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TRUGRID FRP Handrail - Product Specication
Above handrail set consists of 2 horizontal rails, 2 vertical posts,
1 kick plate & 2 xed foot bracket
Standart height of the handrail is 1016mm
Above handrail set consists of 2 horizontal rails, 3 vertical posts,1 kick plate & 3 xed/removable foot bracket
Note:
1.All joint be sealed with epoxy
2.All cut edges to be resin sealed.DETAIL A DETAIL B
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TRUGRID FRP Handrail - Installation
Male Base without Bracket (G.I.)
Female Base without Bracket (G.I.)
1
1x 1 ODG.I. Hollow section
Handrail post2x 2x FRP square tube
Site support structuralcan be I-beams, C-channels or tubular
Welding
2
1x 1 ODG.I. Hollow section
Female Base with FloorMounting Bracket (G.I.)
Fixed/Removable Male Base withFloor Mounting Bracket (FRP)
2
Site support structuralcan be in I-beams, C-Channels or tubular
Welding
Handrail post
2x 2x FRP square tube
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TRUGRIDFRP Caged Ladder
Technology Partner for BPC:
Hexagon Composite Sdn. Bhd.
bpc
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TRUGRIDFRP Caged Ladder - Product Specifcation
700
700
45
350
400
350700
400
1800MAX.
2200MAX.
1150MAX.
450
200
45
R350
300
(typ)
PLAN
SECTIONAL VIEW
R350
350350
700
45
45
50 x 50 x 6 thk
FRP SQUARE TUBE
50 x 6 thk HOOPS
VERTICAL BARS40 x 6 thk
25 FRP SOLID ROD.
30
1200
TOP TANK LEVEL
100
M10 BOLT & NUT
Notes :
1. All Joints to be sealed with resin.
2. Each rungs to receive 1 FRP pin thru side rails.
3. All rungs to have non skid coating on top.4. All cut edges to be resing sealed.
5. All fastener to be SS 304 or SS 316
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1067
508
610
1829
1829
CAGE OMITTED
FOR CLARITY
BOTTOM HOOP
102 LARGER
457
800
915
1219MAX
1829MAX
FLOOR
457
152
300
1829
306MAX
229 MIN
305
1
52
76MIN
76MIN
TRUGRIDFRP Caged Ladder - Product Specifcation
Std Ladder & Cage Wet Well Ladder
Tank Platform Ladder Combination
Method of wall mounting as follows
A.to concrete use cinch anchor
B.To berglass tanks epoxy and rivet
Installations FRP xed caged installed on platform or tank by using the fastener 4x 4 FRP angel bar is laminated with tank would be used to fastened the at bar from the caged ladder. The
fasteners included M10 x 75 mm hexagon lead bolt and nut in SS316 or SS304
Notes
1.All joints be epoxied
2.Each rung to receive 1 rivet on each end thru
back of side rails.
3.All rungs to have resin sealed.
4.All cut edges to be resin seated.
5.Cages also available in side exit.
6.Ladder return to handrail or exit level alsoavailable
7.Wider exits also available.
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TRUGRIDFRP Structural
Technology Partner for BPC:
Hexagon Composite Sdn. Bhd.
bpc
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TRUGRIDFRP Structural -Symbols for Elements of sections
A Cross-sectional area (in2)
Aw Cross-sectional area of web or webs (in2)
D Outside diameter pf round tube (in)Diameter of round tube (in)Diameter of round hole in square tube (in)
I Moment of inertia (in4)
J Torsional constant (in4)
R Radius (in)
Rf Flange toe radius (in)
Ri Radius of inside corner (in)
Ro Radius of outside corner (in)
S Section modulus (in3)
Sb Section modulus from the bottom of an unsymmetrical section (in3)
St Section modulus from the top of an unsymmetrical section (in3)
Wt Weight of section (lbs)
b Width of section (in)Outside dimension of square tube or bar (in)
bf Width of ange (in)
b1 Width between ange section in strut (in)Top Width of hat section (in)
d Full depth of section (in)
d1 Outer depth of shape in F section (in)
r Radius of gyration (in)
s Spacing between back to back channels or angles (in)
t Thickness of section (in)Wall thickness of tubes (in)
tb Thickness of width dimension (in)
td Thickness of depth dimension (in)
tf Thickness of ange (in)
tw Thickness of web (in)
x Distance from the outside of the web to the minor (Y-Y) axis of a channel section or other similarunsymmetrical sections (in)
y Distance from neutral X-X axis to the outer-most bers of a cross section (in)Distance from the back of the ange to the major (X-X) axis of a tee section or other similarunsymmetrical sections (in)
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TRUGRIDFRP Structural - Product Specication
Product Specications
Product : Pultruded FRP Square TubesMaterial : 1. Isophathalic Polyester
2. Isophathalic Polyester
(Fire Retardant)
3. Vinyl Ester
Length : Standard 20 Feet
Tensile Strength 30,000 PSI
Mechanical Strenghth Data (Longitudinal)
Tensile Modulus 2.5 x 106 PSI
Flexural Strength 30,000 PSI
Flexural Modulus 1.6 x 106 PSI
Impact Strength 25 ft-lb / in
Dielectric Strength 35 KV / in
Barcol Hardness 45
24 Hrs. WaterAbsorption 0.6% Max
Physical Data
b
bX X
Y
Y
Ro
t
Ri
NOM.b
in
2
2
3
4
in
1/8
1/4
1/4
t
0.93
1.74
2.74
in2
A
0.69 3/64
1.32
2.23
lbs
Wt/ft
3/64
1/32
in
Ri
1/8
1/8
3/16
1/4 3.75 2.85 1/11 3/19
in
Ro
Dimensions
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TRUGRIDFRP Structural - Product Specication
b
t
R
Product Specications
Product : Pultruded FRP Flat Bars
Material : 1. Isophathalic Polyester2. Isophathalic Polyester
(Fire Retardant)
3. Vinyl Ester
Length : Standard 20 Feet
Tensile Strength 30,000 PSI
Mechanical Strength Data (Longitudinal)
Tensile Modulus 2.5 x 106 PSI
Flexural Strength 30,000 PSI
Flexural Modulus 1.6 x 106
PSIImpact Strength 25 ft-lb / in
Dielectric Strength 35 KV / in
Barcol Hardness 45
24 Hrs. WaterAbsorption 0.6% Max
Physical Data
b
in
3
4
5
6
in
0.5
0.5
0.5
0.5
1.5
2.0
2.5
3.0
in
1.19
1.59
1.99
2.39
in2
5/128
5/128
5/128
5/128
lbs
t ANOM.Wt/ft R
Dimensions
b l s r l s r
in in4 in4in3 in3in in
3 0.0313 0.1250 0.1443 1.1250 0.7500 0.8660
0.0417 0.1667 0.1443 2.6667 1.3333 1.1547
0.0521 0.2083 0.1443 5.2080 2.0830 1.4434
0.0625 0.2500 0.1443 9.0000 3.0000 1.7321
4
5
6
Section Properties
AXIS X-X AXIS Y-Y
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TRUGRIDFRP Structural - Product Specication
Product Specications
Product : Pultruded FRP Angles
Material : 1. Isophathalic Polyester2. Isophathalic Polyester
(Fire Retardant)
3. Vinyl Ester
Length : Standard 20 Feet
Tensile Strength 30,000 PSI
Mechanical Strength Data (Longitudinal)
Tensile Modulus 2.5 x 106 PSI
Flexural Strength 30,000 PSI
Flexural Modulus 1.6 x 106 PSI
Impact Strength 25 ft-lb / in
Dielectric Strength 35 KV / in
Barcol Hardness 45
24 Hrs. WaterAbsorption 0.6% Max
Physical Data
b
in
1-1/2
2
3
4
in
1/4
1/4
1/4
1/4
0.67
0.92
1.42
1.92
0.52
0.77
1.09
1.53
in2 lbs
t ANOM.Wt/ft
Dimensions
tb l s r X orY l r
inin in4 inin3 in4in in
1/4
1/4
1/4
1/4
1-1/2 0.13 0.13 0.44 0.46 0.06 0.29
0.34 0.24 0.60 0.58 0.14 0.39
1.18 0.54 0.91 0.82 0.49 0.58
2.94 1.00 1.23 1.07 1.21 0.79
2
3
4
Section Properties
AXIS X-X or Y-Y AXIS Z-Z
b
b
t
XZ
Z
X
Y
X
Y
Y
45
Ri= 3/32
Ro
= 5/32
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Dt
TRUGRIDFRP Structural - Product Specication
Product Specications
Product : Pultruded FRP Round TubeMaterial : 1. Isophathalic Polyester
2. Isophathalic Polyester
(Fire Retardant)
3. Vinyl Ester
Length : Standard 20 Feet
Tensile Strength 30,000 PSI
Mechanical Strength Data (Longitudinal)
Tensile Modulus 2.5 x 106 PSI
Flexural Strength 30,000 PSI
Flexural Modulus 1.6 x 106 PSI
Impact Strength 25 ft-lb / in
Dielectric Strength 35 KV / in
Barcol Hardness 45
24 Hrs. WaterAbsorption 0.6% Max
Physical Data
b
in
1
1 -
3 5/32 1.39 1.07
in
1/8
1/8
0.34
0.54
0.25
0.45
in2 lbs
t ANOM.Wt/ft
Dimension
D
in
1
3
1 -
in
1/8
1/8
5/32
0.034
0.13
1.42 0.94 1.01
in
0.07
0.17
in4
0.31
0.49
in3
t I rS
Section Properties
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TRUGRIDFRP Structural - Product Specication
D
Product Specications
Product : Pultruded FRP Solid RodMaterial : 1. Isophathalic Polyester
2. Isophathalic Polyester
(Fire Retardant)
3. Vinyl Ester
Length : Standard 20 Feet
D
in
3/8
1
1 -
in2
0.05
0.20
0.11
0.79
1.77
0.04
0.10
0.17
0.69
1.52
lbs.
A
DimensionsNOM.Wt/ft D I S r
Section Properties
in
3/8
1
1 -
< 0.001
0.003
0.001
0.049
0.248
0.002
0.005
0.012
0.098
0.331
0.063
0.094
0.125
0.250
0.375
inin4 in3
Tensile Strength 100,000 PSI
Mechanical Strength Data (Longitudinal)
Tensile Modulus 6.0 x 106 PSI
Flexural Strength 100,000 PSI
Flexural Modulus 6.0 x 106 PSI
Impact Strength 37 ft-lb / in
Dielectric Strength 35 KV / in
Barcol Hardness 45
24 Hrs. WaterAbsorption 0.6% Max
Physical Data
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W
D
TRUGRIDFRP Structural - Product Specication
Product Specications
Product : Pultruded Decking System
Material : 1. Isophathalic Polyester
2. Isophathalic Polyester(Fire Retardant)
3. Vinyl Ester
Length : Standard 20 Feet
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20
W
D
TRUGRIDFRP Structural - Product Specication
Product Specications
Product : Pultruded Decking System
Material : 1. Isophathalic Polyester
2. Isophathalic Polyester(Fire Retardant)
3. Vinyl Ester
Length : Standard 20 Feet
Tensile Strength 30,000 PSI
Mechanical Strength Data (Longitudinal)
Tensile Modulus 2.6 x 106 PSI
Flexural Strength 30,000 PSI
Flexural Modulus 1.0 x 106 PSI
Impact Strength 25 ft-lb / in
Dielectric Strength 35 KV / in
Barcol Hardness 45
24 Hrs. WaterAbsorption 0.6% Max
Physical Data
W
in
8
in
2 3.6
lbs
D NOM.Wt/ft
Dimension
l
2.73 2.39 0.76
in
30.03
in4
7.51
in3 in4 in3
s r s
in
2.50
rl
Section Properties
AXIS X-X AXIS Y-Y
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BORNEO POLYMER COMPOSITES SDN. BHD.
Lot 34-9, Industrial Zone 4 (IZ 4), Jalan 1E, KKIP Selatan,Tel: +6088-490206 / 490207 Fax:+ +6088-490208
Distributed By :
www bpcomposites com my