GEARMOTORFOR GARAGE DOORS

WARNING!! Before installing, thoroughly read this manual that is an integralpart of the pack

BOXTER

USER MANUAL

V03/2016

EN

G

PACKING CONTENTS ......................................................................................... 2TECHNICAL DATA................................................................................................ 2DIMENSIONS ....................................................................................................... 3VIEW OF TYPICAL AUTOMATION AND NAMES OF COMPONENTS .............. 3CONSIDERATIONS FOR INSTALLATION........................................................... 3INSTALLATION..................................................................................................... 4-5-6-7TROUBLESHOOTING........................................................................................... 8SAFETY PRECAUTIONS .................................................................................... 11

230V 24VMax door width 10 mqMotor power supply 230Vac 24VdcMotor power 250 W 50WMotor rpm 1400 1800Capacitor 12,5 µF /Average power consumption 1.3 A 3 AMechanical release for emergencyoperation

Indoor use with possibility ofoutdoor use

Working temperature -20° C / +55° CWeight 8KgProtection rating IP 30Limit switch Electromechanical

PACKING CONTENTS

1- MOTOR WITH CARTER AND COURTESY LIGHT1- PACK OF ACCESSORIES1- CAPACITOR

1- CONTROL BOARD WITH RECEIVER

OPTIONAL

TECHNICAL DATA

1 2

3

45

6

7

565 mm

147m

m

106mm155mm

DIMENSIONS

VIEW OF TYPICAL AUTOMATION AND NAMES OF COMPONENTS

1. FIXING PLATE OFTHE MOTOR

2. MOTOR3. ARMS KIT4. SAFETY EDGE5. PHOTOCELLS6. FLASHING LIGHT

+ ANTENNA7. CONTROL BOARD

(IF NOT INCLUDED INTHE MOTOR)

CONSIDERATIONS FOR INSTALLATION� The installation and testing operations must be performed only by qualified

personnel in order to ensure the proper and safe operation of the automated door.� The manufacturer declines all responsibility for damages caused by incorrect

installations due to incompetence and/or negligence.Before installing the automation, check that the door is perfectly working andbalanced.

Note: The increase of counterweights is equal to the weight of the frame thatyou will install on the door in addition to the weight of the motor.

100mm

20mm

L

S

Telescopicarm

Anchor plate

Screw

Nut

S

INSTALLATIONPlace and securely fix the anchor plate of the telescopic arm to the door frame sothat the movement of the arm does not overlap with the existing arm of the door.Make sure there are at least 20 mm of space between the door frame and the box ofthe counterweights.Note: If you are not able to use the straight telescopic arm, use the curvedone

EXAMPLE AUTOMATION ONE MOTOR WITHCENTRAL INSTALLATION

INSTALLATION OF THE FIXING PLATEPlace the fixing plate L motor support to the door, at adistance of 100 mm from the lock S of the door and fixsecurely.

Place the motor M on the fixing plate so that the pinions are in line with the tubesand lock it.

Transmission tube

Telescopicarm

Fix the transmission tube to the straightor curved arm

M

50/1

00 m

m

50/1

00 m

m

Straight orcurved arm

Place and securely fix the tube support to the door frame, at a distance between50 and 100 mm downwards by taking as reference the attachment pin of theexisting arm..

Tubesupport

Tubesupport

Curved telescopic arms Straight telescopic arms

L2L1

Limit switch CMicroswitch Screw

M1 M2

Place and fix the motors on the fixing plates so that they are in line with the broachingarms at a distance between 50 and 100 mm downwards by taking as reference theattachment pin of the existing arm (fig 2). Insert the broaching arms (straight orcurved) on the motor shaft and lock it.

Place the fixing plates L motor support to the door as illustrated.

EXAMPLE AUTOMATION TWO MOTORS WITH LATERAL INSTALLATIONINSTALLATION OF THE LATERAL FIXING PLATES

LIMIT SWITCH ADJUSTMENT

Close the door.� Place the limit switch (C) in order

to touch the lever of themicroswitch of the closing limitswitch and tigthen the screw.

· Open the door.� Place the limit switch (C) in order

to touch the lever of themicroswitch of the opening limitswitch and tigthen the screw.

(See also the specifications of thecontrol panel)

MANUAL RELEASE

In case of lack of electric power, themotor can be manually unlocked with thelever by performing a rotation of about90°. To block bring back the release leverto its original position.Apply the external lock (OPTIONAL) tounlock the motor from the outside in caseof power failure.

110

mm20

00 m

m

1000

mm

Door

890

mm

2000

mm

110

mm

1000

mm

890

mm

EXAMPLE AUTOMATION WITH NON-PROJECTING DOORPlace and securely fix the tube support to the door frame, at a distance of 110 mmunder the center of the door (look at fig. 7-8)

The rotation axis of themotor must be

110mm under thecenter of the door

Cen

ter o

f the

door

Cen

ter o

f the

door

N.B. - If the problem persists, contact your Retailer or the nearest Service Centre

PROBLEM PROBABLE CAUSE SOLUTION

On giving a command withthe remote

control or with thekey-switch, the door

doesn’t open or the motordoesn’t start

230 volt mains voltageabsent Check master switch

Emergency STOP present

Check for any STOPselectors or commands.

If not used, check jumperon STOP contact input on

the control board

Fuse blown Replace with one of samevalue.

Power cable of motor ormotors not

connected or faulty.

Connect the cable toappropriate

terminal or replace.

The photocell is notfunctioning or the

beam is interrupted

Check the connection,remove any

obstacle across the beam

On giving a command withthe remote control, thedoor doesn’t open butworks with the key

command

The remote control has notbeen

memorised or the batteryis flat

Carry out the remotecontrol learning

procedure on the radioreceiver or replace thebattery with a new one..

The door starts, but stopsimmediately

The force of the motor ormotors is insufficient

Modify the value with theFORCE trimmer on the

control unit

On giving a command, themotor

starts, but the door doesnot move

There is an obstacle infront of the

wings, the hinges areblocked or the

motor anchorage bracketor brackets

have come loose

Remove the obstacle fromthe wings,

restore the hinges, replaceor lubricate them.

Fasten the motor bracket

TROUBLESHOOTING

ENGLISHDECLARATION OF CONFORMITY

(OF THE MANUFACTURER)

Manufacturer: QUIKO ITALY SAS

hereby declares, under his liability, that the products: QK-B24 , QK-B220

are in compliance with the essential safety requirements of the regulations:

Electromagnetic Compatibility Directive .........................2004/108/EC Low Voltage Directive ..................................................... .2006/95/EC Machinery Directive .........................................................2006/42/EC

and their amendments and modifications, and with the regulations set forth by the National Legislative Body of the country in which the machinery is destined for use.

Via Seccalegno, 19 36040 Sossano (VI) Italia

Managing Director

Luca Borinato

Sossano, 1/1/2016

www.quikoitaly.com

DECLARATION OF CONFORMITY

(OF THE INSTALLER)

The undersigned:

in charge of the set-up, declares that the product: Gate type:

are in compliance with the essential safety requirements of the regulations:

Electro magnetic Compatibility Directive .........................2004/108/EC

Low Voltage Directive ............................................................2006/95/EC

Machinery Directive ................................................................2006/42/EC

and also declares that the related and/or specific national technical regulations have been followed:

EN 12453/EN 12445 on Industrial, Commercial and Residential Gates and Doors – Safe Use of Motorized Doors – Requirements and Classification – Test Methods;

EN 12604/ EN 12605 on Industrial, Commercial and Residential Gates and Doors – Mechanical Aspects – Requirements and Classification – Test Methods;

CEI 64/8 Electrical Systems Using Nominal Tension Not Higher Than 1000V a.c. and 1500 V d.c.;

EN 13241-1 (Industrial, commercial and garage doors and gates), conformity evaluation (6.3).

Notes: Place and date: ………………………………………

www.quikoitaly.com

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open

ing,

oth

erw

ise

reve

rse

the

dire

ctio

n by

DIP

sw

itch

4.

PRO

GR

AM

MIN

G w

ith s

low

dow

n (D

IP 7

ON

)To

ent

er in

pro

gram

min

g, p

ress

the

P2 b

utto

n fo

r 2 s

econ

ds, t

he L

ED3

will

flas

hG

ive

aFI

RST

PU

LSE

by S

TAR

T co

ntac

t (te

rmin

als

1 an

d 2)

or b

y tra

nsm

itter

alre

ady

been

pro

gram

med

.Th

e op

erat

or w

ill st

art t

he o

peni

ng p

hase

, giv

e a

SEC

ON

D P

ULS

E w

here

you

wan

t to

star

t the

slo

w d

own

in o

peni

ng.

The

engi

ne w

ill co

mpl

ete

the

stro

ke a

nd w

ill st

op a

t clo

se li

mits

witc

h (if

you

cho

se a

n au

tom

atis

m w

ithou

t lim

itsw

itche

s m

ust g

ive

afu

rther

impu

lse

to fi

x th

e st

oppi

ng p

oint

of t

he s

troke

).If

you

choo

se to

hav

e th

e A

UTO

MA

TIC

CLO

SIN

G (O

PTIO

N 2

IN O

N),

the

clos

ing

time

will

be

calc

ulat

ed fr

om th

e m

omen

t whe

nth

e op

erat

or a

rriv

es to

ope

n lim

itsw

itch

until

you

giv

e th

e TH

IRD

PU

LSE,

the

auto

mat

ism

will

sta

rt c

losu

re.

Whe

re d

o yo

u w

ant s

tart

slow

ing

dow

n in

clo

sing

you

mus

t giv

e th

eFO

UR

TH P

ULS

E. T

he a

rres

t will

be th

roug

h th

e cl

osin

g lim

itsw

itch

and

now

the

LED

will

turn

off

3. If

the

auto

mat

ism

is n

ot e

xpec

ted

to li

mit

switc

h, y

ou w

ill ne

ed to

giv

e a

last

pul

se w

here

you

wan

tto

sto

p.

PRO

GR

AM

MIN

G w

ithou

t slo

w d

own

(DIP

7O

FF)

Set

the

optio

n 7

to O

FF fo

r the

exc

lusi

on o

f the

slo

wdo

wn

phas

e. F

ollo

w th

e pr

oced

ure

liste

d ab

ove

(lear

ning

with

slo

wdo

wn)

with

out

trans

mitt

ing

the

seco

nd p

ulse

in o

peni

ng a

nd th

e fo

urth

dur

ing

clos

ing.

So

once

impu

lses

tran

smitt

ed to

the

begi

nnin

g of

the

man

euve

rs,

in o

peni

ng a

nd in

clo

sing

, the

y w

ill fin

ish

at th

e lim

itsw

itch

posi

tion.

OPE

RA

TIO

N L

OG

IC O

F TH

E SA

FETY

SAFE

TY B

AND

TERM

INAL

(4-6

)

Thi

s co

ntac

t pro

tect

s op

enin

g an

d cl

osin

g.

DIP

5 O

N: i

n op

enin

g w

hen

ther

e is

an

obst

acle

, the

eng

ine

stop

and

reve

rse

for 2

sec

.

DIP

5 O

FF: i

n op

enin

g w

hen

ther

e is

an

obst

acle

eng

ine

STO

P

In b

oth

case

s in

clo

sing

whe

n th

ere

ther

e is

an

obst

acle

the

gate

sto

p.

PHO

TOCE

LLS

TERM

INAL

(5-6

)

Th

is c

onta

ct p

rote

cts

only

in c

losi

ng

In c

losi

ng w

hen

ther

e is

an

obst

acle

eng

ine

STO

PST

OP

TERM

INAL

(18-

19)

The

cont

act i

f ope

n w

ill ca

use

the

imm

edia

te a

rres

t of t

he a

utom

atio

n in

any

situ

atio

n.

DIP

1C

OU

NTE

RW

EIG

HT

DO

OR

S/SL

IDIN

G G

ATE

Cou

nter

wei

ght d

oors

func

tion

Slid

ing

gate

func

tion

DIP

2A

UTO

MA

TIC

CLO

SIN

GA

utom

atic

clo

sing

act

ivat

edA

utom

atic

clo

sing

not

act

ived

DIP

3C

ON

DO

MIN

IUM

/ ST

EP B

Y ST

EPTh

e au

tom

atio

n w

ill en

d th

e op

erat

ion

alw

ays

on e

ndsw

itche

s, in

ope

ning

doe

s no

t acc

ept p

ulse

s, in

clo

sing

apu

lse

will

caus

e th

e re

vers

e.Fo

r eac

h pu

lse

auto

mat

ion

will

stop

(OP

EN

-STO

P-C

LOS

E-S

TOP

)

DIP

4IN

VER

SIO

N O

F TH

E D

IREC

TIO

NIn

vert

dire

ctio

n an

d th

e lim

itsw

itch

Inve

rt di

rect

ion

and

the

limits

witc

h

DIP

5SE

TTIN

G S

EFET

Y C

ON

TAC

T IN

OPE

NIN

GIn

ope

ning

the

cont

rol b

oard

sto

p an

d in

vert

for 2

sec

the

gate

dire

ctio

nIn

ope

ning

the

cont

rol b

oard

sto

p th

e ga

te d

irect

ion

DIP

6FL

ASH

ING

FU

NC

TIO

NIn

term

itten

t lig

htS

tead

y lig

ht

DIP

7SL

OW

DO

WN

Act

ivat

eN

ot a

ctiv

ate

DIP

8EN

CO

DER

Enc

oder

act

ived

Enc

oder

not

act

ived

ON

-O

FF-

ON

-

OFF

-

ON

-O

FF-

ON

-O

FF-

ON

-O

FF-

FLA

SH

ING

OP

ER

ATI

ON

WIT

H D

IP6

ON

IN O

PEN

ING

:Fl

ash

slow

IN C

LOSI

NG

:Fl

ash

fast

IN P

AU

SE:

Ste

ady

light

PHO

TOC

ELL

ENG

AG

ED:

Turn

off

ENC

OD

ER O

PER

ATI

ON

Act

ived

by

DIP

8 O

N

CH

AN

GE

OF

SEN

SITI

VITY

AN

D T

OR

QU

EM

ore

torq

ue =

less

sen

sitiv

ityLe

ss to

rque

= m

ore

sens

itivi

tyTh

e pa

ram

eter

s ar

e se

t by

the

trim

mer

T1

and

T2.

ON

-O

FF-

ON

-O

FF-

ON

-

OFF

-

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