Bosch Rexroth SERCOS III Automation Solutions & · PDF fileBosch Rexroth SERCOS III Automation...

Chris Cooper

Regional Sales Manager

Southeast & Southwest Territories

Bosch Rexroth SERCOS III

Automation Solutions & Applications

www.infoPLC.net

© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.2Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF

Agenda- Automation Solutions & Applications

Introduction to Bosch Rexroth

Automation Solutions

De-centralized Drives

High Performance Controls

SERCOS III Ethernet Based System Architectures

SERCOS III Application Examples


Bosch Rexroth in the Americas


The Company – The Technology Areas

Everything from one source – specialized and integrated

Components, modules, systems, as well as services and engineering

services in the areas

Hydraulics

Electric drives

and controls Service

Linear and

assembly

technologies Pneumatics


The Company – The Markets

Food and Packaging

Cutting and forming

machine tools

Automotive industry

Printing and converting

Assembly/handling

Logging industry

Rubber and injection-

molding machines

Tunnel and mining

industry

Civil engineering

Entertainment

Offshore technology

Shipbuilding

Maritime applications

... and much more

Rexroth services are used worldwide

in nearly all industries ...

500,000 Customers worldwide!


Rexroth Automation House


IndraDriveTM

The new drive generation for all applications

Worldwide first provider of servo- and frequency converter on one

platform

SERCOS II & III Interfaces

Open architecture connectivity

Drive-integrated safety technology

for safe stop and safe motion

(certified acc. to EN 954-1, safety category 3)

Single- and multi-axes Motion Logic

acc. to IEC 61131-3 and PLCopen

Scalable power, functionality and

performance for best application fit

Fast and easy start-up assistant incl.

automatic motor identification and

auto-tuning

Drives and motors


IndraDyn

Next generation of motors

IndraDyn S

Synchronous servo motors up to 240 Nm

IndraDyn A

Asynchronous servo motors up to 100 kW

IndraDyn L

Synchronous linear motors up to 22.000 N

IndraDyn T

Synchronous torque motors

up to 13.800 Nm

IndraDyn H

Synchronous high-speed motors

up to 30.000 min-1

Planetary gearboxes

Drives and motors


IndraControl V

Controls and HMI

Controller based terminalsFrom text displays up to graphical touch screen

Windows CE Embedded based terminals

Visualization and PLC runtime in one device

Standard industrial PC‟s

Cost-effective solutions by standardised PC hardware

High-end industrial PC‟sFor highest demands in industrial environment

Complete PC-based operator

terminalsVisualization and PLC control in one device

Visualization softwareUseable on different platforms

(Win XP, CE, Web)

AccessoriesMachine operator panels, keyboards, …

Controls and HMI


IndraControl L

Controls and HMI

IndraControl LThe most compact embedded control with Ethernet,

SERCOS II, III and PROFIBUS interfaces in their class

Rexroth Inline The flexible I/O portfolio for

cabinet installation with degree of protection IP20

Rexroth FieldlineThe rugged I/O technique for

field installation with degree of

protection IP67

Scalable in power and functionality

Modular and flexible with many

open communication standards

Fast and tool-less installation

Controls and HMI


IndraLogic

The uniform and open PLC solution

Uniform PLC runtime for all Rexroth systems:

Motion Control, CNC and PLC system solutions

Scalable in performance and control platform:

Drive-based

for drive-based applications with integrated

motion-logic

Controller-based

based on IndraControl L and direct

connection of the I/O portfolio

Rexroth Inline

PC-based

combined with integrated Visualization

based on IndraControl V

Programming according to IEC 61131-3

Common PLCopen library with

standardised motion functions

Complete engineering with IndraWorks

PLC


Architectures

Economic solution for

low to medium demands

up to 8 axes

MLDMotion Logic Drive-based

MLCMotion Logic Controller-based

MLPMotion Logic PC-based

Uniform engineering for motion, logic, HMI and drives with IndraWorks

Open standards and uniform PLC platform acc. to IEC 61131-3

Uniform system bus for motion, drives, safety and I/O„s: SERCOS III

MLD

Drives

I/O

HMI

MLC

Drives

I/O

HMI

Drives

I/O

HMI

MLPMotion LogicMotion LogicMotion Logic

WEB, MES, ERP

Uniform general technology functions and program templates

Standard solution for

medium to high demands

up to 64 axes

High integrated solution for

medium demands

up to 32 axes

Drives

I/O

HMI

HMI

Motion LogicMotion Logic

WEB, MES, ERP


Architectures



up to 8 axes







MLD

Drives

I/O

HMI

MLC

Drives

I/O

HMI

Drives

I/O

HMI


WEB, MES, ERP




up to 64 axes


medium demands

up to 32 axes

Drives

I/O

HMI

HMI


WEB, MES, ERP


Line-Controller

with fieldbus

(optional)

Sercos-III

CCD Master

MASTER

Programming

and

Parametrizing

of all drives

and I/O´s with

IndraWorks

w/o changing

the socket

Ethernet TCP/IP

SLAVE 1 SLAVE N

FKM-

Sercos-III

Sercos III

Ethernet based

MLD Systems - Motion Logic Drive-based

Sercos-III Ethernet Master with Sercos-III Slave´s

HMI

PLC in

Drive Sercos-III I/O´s

Switch


Application Example #1

BVK1300 HFFS Machine

Cross seal

3

1

5

4

2

Foil Feed

Lug Chain

Rotary knife

Transport

Fin Seal

6


A3

Cross Seal

A4

Rotary knife

A5

Transport

A6

Fin seal

A1

Lug Chain

PLC Basic Advanced

MLD-Master

Basic Basic Basic Basic

I/Os Reference

switch

1 Probe Input

2 Inputs

1 PLS Output

3 Outputs

Reference

switch

Reference

switch

Reference

switch

Operating mode

electronic motion

profile

Linear

profile

Linear profile Cross seal

profile

Non linear

profile

Linear profile Linear profile

SIII

WinCE

- Visualisation

PLC Network

variables

A2

Foil feed


BVK1300 HFFS Machine


High Speed handling of many Products per minute

Depending on the product size and the machine design, the

throughput requirements can be anywhere from 5 to 2000

products per minute (250 to 500 typically)

Registration

Accurate and high speed registration must be performed in

order to align package labeling

ELS (Electronic Line Shafting) functionality

Reduces mechanical components on the machine and

significantly reduces setup and product change-over time

Electronic Camming allows for different knife profiles to be

executed based on the product length & height

Lock-on, Lock-off cam profiles to achieve “No-product= No-

wrap” functionality

Servo Requirements for a HFFS machine


Architectures



up to 8 axes







MLD

Drives

I/O

HMI

MLC

Drives

I/O

HMI

Drives

I/O

HMI


WEB, MES, ERP




up to 64 axes


medium demands

up to 32 axes

Drives

I/O

HMI

HMI


WEB, MES, ERP


Multi axis kinematic up to 8 axis

Over 100 kinematic transformations

Easy kinematic configuration

Zero offset, Override, Teach-In, …

Adaptive belt tracking (4 belts)

Easy integration of vision systems

Customer-defined kinematics


Robotics


Axis

Axis


Robotics



Robotics

Highlights:

Hardware: MLC V03

7X SERCOS III Indradrive (2 ms SERCOS time)

Camera interface via Ethernet TCP/IP

HMI interface via Ethernet OPC

Belt synchron (Infeed and Outfeed belt)

Delta kinematics Transformation


IndraWorks

Framework for all Rexroth System Solutions

Software tools for all engineering tasks included

Ergonomic, Windows conform graphical user

interface

Wizards for configuration and parameter setup

Transparent project navigation with

functional arrangement of device objects

Comfortable programming editors

according to IEC 61131-3 and

DIN 66025/RS247

Guaranteed future by the latest

.net based system architecture

Openness by support of

standardized software interfaces

Engineering


SERCOS III – The Next Generation

Rexroth System Products with SERCOS III

IndraMotion

MLC

Inline

Block I/OInline

Bus coupler

IndraMotion

MLD

IndraControl L

Option module

(Master)

IndraControl

L15

(Slave)IndraDrive

IndraMotion

MLP

BDC

Pneumatic

Valve Manifold

IAC-R

Control Valve with

integrated hydraulic

axis control

IndraControl L45

IndraControl L65

IndraControl VEP

HNC100

Hydraulic

Axis control


Partial list of Rexroth SERCOS III Customers

Robot control, Germany

More than 100 customers

in more than 20 countriesPackaging machine, Italy

Injection molding machine, Canada Press systems, Canada

Board turner in saw mill, Canada

System integrator, Canada

Automation systems, Canada

Pull nose box loader, NorwayConversion presses, Germany

Tubular bag machine, USA/Germany

Tea bag machines, Germany

Grinding machine, Japan

Packaging machine

Packaging machine, Germany

Pipe production machine, Germany

Roll forming machines, Belgium

Packaging machine

Production of wheel hub motor „Active Wheel“

Switzerland

Distributor, Automation

Switzerland

Die and device bonding

France/Sweden

Packaging machine, USA

Engineering, USA

http://www.durr.com/en

http://www.illig.de/index.html

http://www.toyodausa.com/index.shtml

http://www.gerhard-schubert.de/index.php?id=1&scriptlet=SBT/Home

http://www.teepack.com/index.htm

http://www.coltauto.com/main.html

http://www.michelin.com/corporate/front/templates/affich.jsp?codeRubrique=1&lang=EN


SERCOS III and Industrial Ethernet

Reference customers (Rovema)

Flow wrapper VPL260

PC based control architecture

ROVEMA P@ck-Control

with SERCOS III-Master

(from AUTOMATA)

IndraDrive drives with SERCOS

III

SERCOS III I/Os

presented at Interpack 2008


SERCOS III and Industrial Ethernet

Reference customers (JTEKT)

Standard Grinding Machine

SERCANS III PCI card

IndraDrive Cs

IndraDyn Motors

IMTS, Chicago, 08-13 September

2008

New Generation of

High-End Grinding Machine

SERCANS III PCI board

IndraDrive M

Cross Communication & I/Os

IndraDyn Motors

http://www.toyodausa.com/index.shtml


Examples of SERCOS III Applications

Printing MachinesPackaging MachinesPlastic Injection Molding

High Speed MillingCrank Shaft GrindingTest Stands

Profilers Roll Feeds Presses


For More Information, Contact:

Dan Throne, National Sales Manager – Hoffman Estates

847-645-3749

Scott Hibbard, VP of Technology – Hoffman Estates

847-645-3670

Bosch Rexroth SERCOS III Automation Solutions & · PDF fileBosch Rexroth SERCOS III Automation...

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