Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the...

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Borehole Mining of Borehole Mining of Manganese at Emily MN Manganese at Emily MN Manganese at Emily, MN Manganese at Emily, MN Or…Mn in MN Or…Mn in MN by by by by Michael Liljegren, DNR Michael Liljegren, DNR

Transcript of Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the...

Page 1: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

Borehole Mining of Borehole Mining of Manganese at Emily MNManganese at Emily MNManganese at Emily, MNManganese at Emily, MN

Or…Mn in MNOr…Mn in MNbybybyby

Michael Liljegren, DNR Michael Liljegren, DNR

Page 2: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

This talk will cover:This talk will cover:This talk will cover:This talk will cover:

Geology of the Manganese Deposit inGeology of the Manganese Deposit inGeology of the Manganese Deposit in Geology of the Manganese Deposit in EmilyEmilyProposed Mining MethodsProposed Mining MethodsProposed Mining MethodsProposed Mining MethodsBulk Sample Collection ProjectBulk Sample Collection Project

Permitting RequirementsPermitting RequirementsHydrogeologic EvaluationHydrogeologic Evaluation

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Overview of the ProjectOverview of the ProjectOverview of the ProjectOverview of the ProjectCollect a “bulk sample” (>12,000 cubic yards) of Collect a “bulk sample” (>12,000 cubic yards) of p ( y )p ( y )manganesemanganese--rich iron formation from 1 boreholerich iron formation from 1 boreholeEvaluate borehole mining technology Evaluate borehole mining technology

Uses highUses high pressure water jet to minepressure water jet to mine in situin situUses highUses high--pressure water jet to mine pressure water jet to mine in situin situOreOre--water slurry is pumped out, filtered and rewater slurry is pumped out, filtered and re--injectedinjected

Filt d t i l ( ) i t k d t U f MFilt d t i l ( ) i t k d t U f MFiltered material (ore) is trucked to U of M Filtered material (ore) is trucked to U of M minerals research facility in Coleraine for minerals research facility in Coleraine for processingprocessingEAW developed EAW developed ONLYONLY for collecting the bulk for collecting the bulk sample sample –– EIS will be required if fullEIS will be required if full--scale scale operation is implementedoperation is implementedoperation is implemented operation is implemented

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Who is proposing to do the project?Who is proposing to do the project?Who is proposing to do the project?Who is proposing to do the project?

Cooperative Minerals Resources (CMR) Cooperative Minerals Resources (CMR) ––p ( )p ( )a wholeya wholey--owned subsidiary of Crow Wing owned subsidiary of Crow Wing Power CooperativePower Cooperative

Profits will be shared with their 36,000 Profits will be shared with their 36,000 members members –– mostly in Crow Wing Countymostly in Crow Wing County

E i t l itti & h d l iE i t l itti & h d l iEnvironmental permitting & hydrologic Environmental permitting & hydrologic evaluations by Barr Engineering Co.evaluations by Barr Engineering Co.B lk l ll ti t b i i A tB lk l ll ti t b i i A tBulk sample collection to begin in August Bulk sample collection to begin in August 20102010

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Geology of the Manganese Deposit Geology of the Manganese Deposit E il MNE il MNat Emily, MNat Emily, MN

Photo of Borehole Mining Site (by Ellen Considine, Barr Engineering Co.)

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The Cuyuna or “Old” Iron RangeThe Cuyuna or “Old” Iron RangeThe Cuyuna or Old Iron RangeThe Cuyuna or Old Iron RangeIron mining from 1904 to 1984Iron mining from 1904 to 1984106 million tons for iron ore mined106 million tons for iron ore mined

After Southwick et al., 1988

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Cuyuna Range is Divided Into 3 DistrictsCuyuna Range is Divided Into 3 Districtsy gy gEmily DistrictEmily DistrictNorth RangeNorth RangeggSouth RangeSouth Range

1. Croft Mine Historical Park, Crosby, MN

Cuyuna North RangeCuyuna North Range

2.

3.

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Emily District Emily District Blue Lake To Outing MN yyIronIron--

Formation is Formation is Anna Lake

Blue Lake

6

To Outing, MN

a thin band a thin band on the limb of on the limb of

a northa north

CR

a northa north--plunging plunging anticlineanticlineRuth Lake anticlineanticlineRuth Lake

PROPOSEDPROJECT SITE

Emily, MN

Page 9: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

EmilyEmilyEmily Emily District IronDistrict Iron--Formation Formation

Units A, B, & Units A, B, & C correlate C correlate

with the with the Biwabik Biwabik

IronIronIronIron--Formation of Formation of the Mesabithe Mesabithe Mesabi the Mesabi

RangeRange

Page 10: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

Depositional HistoryDepositional HistoryDepositional HistoryDepositional History

Similar to Biwabik Iron FormationSimilar to Biwabik Iron Formation ––Similar to Biwabik Iron Formation Similar to Biwabik Iron Formation chemical precipitation of iron and silica in chemical precipitation of iron and silica in a shallow Precambrian seaa shallow Precambrian seaa shallow Precambrian seaa shallow Precambrian seaAbundance of oolitic hematite indictes Abundance of oolitic hematite indictes wavewave action reworkingaction reworkingwavewave--action reworkingaction reworking

From: Morey et al., 1991

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ManganeseManganeseE i h t i P tE i h t i P tEnrichment is Present Enrichment is Present

in Two Zones in Two Zones Corresponding toCorresponding to

CHERTY

Corresponding to Corresponding to Oolitic ZonesOolitic ZonesUPPER ENRICHED

ZONE

OOLITIC

CHERTY Reflux Model of EnrichmentManganese and barium were carried to their final depositional

LOWER ENRICHEDZONE

OOLITICsite by anaerobic water systems.

Both precipitated when the

CHERTY

Both precipitated when the anaerobic water met and mixed with aerated water in uncemented iron-formation on h fl

0 10 20 30Mn values in % Mn

After Morey et al., 1991

the seafloor.

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Manganese Mineralogy of the Manganese Mineralogy of the D iD iDepositDeposit

ManganiteManganite -- MnO(OH)MnO(OH) –– primary ore mineralprimary ore mineralManganite Manganite MnO(OH) MnO(OH) primary ore mineralprimary ore mineralPsilomelane Psilomelane –– (Ba,Mn)(Ba,Mn)33(O, OH)(O, OH)66MnMn88OO1616

CryptomelaneCryptomelane -- K(Mn)K(Mn)88OO1616Cryptomelane Cryptomelane -- K(Mn)K(Mn)88OO1616

Manganese Concentration (by weight) greaterManganese Concentration (by weight) greaterManganese Concentration (by weight) greater Manganese Concentration (by weight) greater than 50% in 2 zones (i.e. “highthan 50% in 2 zones (i.e. “high--grade” ore)grade” ore)Hematite is dominant iron mineralHematite is dominant iron mineralHematite is dominant iron mineralHematite is dominant iron mineralAlmost Almost zerozero sulfur sulfur

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What is Manganese Used For?What is Manganese Used For?What is Manganese Used For?What is Manganese Used For?

Essential to iron and steel production byEssential to iron and steel production byEssential to iron and steel production by Essential to iron and steel production by virtue of its sulfurvirtue of its sulfur--fixing, deoxidizing, and fixing, deoxidizing, and alloying properties (there is no substitute)alloying properties (there is no substitute)alloying properties (there is no substitute)alloying properties (there is no substitute)Alloying agent in aluminum (especially in Alloying agent in aluminum (especially in beer cansbeer cans really!)really!)beer cans beer cans –– really!)really!)New generation batteriesNew generation batteriesPollutant removal from coalPollutant removal from coal--fired power fired power plant emissions (Pahlman process)plant emissions (Pahlman process)

Page 14: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

World Sources of ManganeseWorld Sources of ManganeseWorld Sources of ManganeseWorld Sources of Manganese

HighHigh--grade (> 44% Mn)grade (> 44% Mn)HighHigh grade ( 44% Mn)grade ( 44% Mn)680 million tons ore world680 million tons ore world--widewideMostly in southern hemisphereMostly in southern hemisphere –– countriescountriesMostly in southern hemisphere Mostly in southern hemisphere countries countries using for internal use (limited export)using for internal use (limited export)

LowLow--grade (<44% Mn)grade (<44% Mn)g ( )g ( )Russia’s lowRussia’s low--grade ores are depletinggrade ores are depletingChina has very lowChina has very low--grade ore for internal usegrade ore for internal useThin layers of 25% Mn in nodules on ocean Thin layers of 25% Mn in nodules on ocean floor (not yet mined)floor (not yet mined)

Total world production and consumption of Mn ore in 2003 was 23 million tons

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U S Manganese SourcesU S Manganese SourcesU.S. Manganese SourcesU.S. Manganese Sources

The US importsThe US imports ALLALL its manganese from Gabon,its manganese from Gabon,The US imports The US imports ALLALL its manganese from Gabon, its manganese from Gabon, South Africa, France, and Brazil (692,000 tons in South Africa, France, and Brazil (692,000 tons in 2003) 2003) The US currently has no highThe US currently has no high--grade (>44%) Mn grade (>44%) Mn reservesreservesStrategic stockpiles of Mn in the U.S. are Strategic stockpiles of Mn in the U.S. are essentially depletedessentially depletedManganese from recyled materials is negligibleManganese from recyled materials is negligibleRecent price of Mn: @ $1.30/lbRecent price of Mn: @ $1.30/lb

Page 16: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

How much Manganese is Available How much Manganese is Available E il ?E il ?at Emily?at Emily?

Bureau of Mines estimated @ 2 billionBureau of Mines estimated @ 2 billionBureau of Mines estimated @ 2 billion Bureau of Mines estimated @ 2 billion pounds (1 million tons) in a 9 acre area pounds (1 million tons) in a 9 acre area within 2 zones (50 feet and 70 feet thick)within 2 zones (50 feet and 70 feet thick)within 2 zones (50 feet and 70 feet thick) within 2 zones (50 feet and 70 feet thick) (Pahlman, 1995) (Pahlman, 1995) The deepest of these zones is @ 400 feetThe deepest of these zones is @ 400 feetThe deepest of these zones is @ 400 feet The deepest of these zones is @ 400 feet below ground surfacebelow ground surfaceLik l th l t hi hLik l th l t hi h d Md MLikely the largest highLikely the largest high--grade Manganese grade Manganese deposit in the Northern Hemisphere.deposit in the Northern Hemisphere.

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MnMn--Rich Sections of IronRich Sections of Iron--Formation Formation V F i blV F i blare Very Friableare Very Friable

This is very important in determining whether or not this formation can be y p gmined in an environmentally friendly manner

Rotosonic core of iron-formation

Page 18: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

Bedrock is Overlain by @ 180 Bedrock is Overlain by @ 180 –– 200 200 y @y @Feet of SandFeet of Sand--andand--Gravel OutwashGravel Outwash

Page 19: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

Depth to Depth to Blue Lake

Groundwater is Groundwater is @ 35 Feet at @ 35 Feet at

the Project Sitethe Project SiteAnna Lake

the Project Sitethe Project Site

¼ mile The soils are VERY

1/2 mile1 mileRuthLake

sandy.

Lakes are in direct hydraulic connectionBuchite Lake hydraulic connection with the sand-and-gravel aquifer.

AndrewsLake

All wells in the area completed in sand-and-gravel aquifer

Emily Lake

Dots show CWI welllocations

Page 20: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

The Borehole Mining ProcessThe Borehole Mining ProcessThe Borehole Mining ProcessThe Borehole Mining Process

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Possible Mining ApproachesPossible Mining ApproachesPossible Mining ApproachesPossible Mining Approaches

OpenOpen--Pit mining: Have to deal with 200Pit mining: Have to deal with 200OpenOpen Pit mining: Have to deal with 200 Pit mining: Have to deal with 200 feet of saturated overburden and feet of saturated overburden and dewateringdewateringdewatering.dewatering.Underground mining: Likely extensive Underground mining: Likely extensive dewatering and expensivedewatering and expensivedewatering and expensive.dewatering and expensive.In situIn situ leach mining: Studied by Bureau of leach mining: Studied by Bureau of Mi d d d ti lMi d d d ti l b tb tMines and deemed practical Mines and deemed practical –– but but probably environmentally unacceptableprobably environmentally unacceptable

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Borehole Mining Borehole Mining is performedis performedis performed is performed hydraulicallyhydraulically

1.1. Water is jetted into the Water is jetted into the formation at @ 1,200 formation at @ 1,200 ––1,800 psi. The tool 1,800 psi. The tool pphead rotates.head rotates.

2.2. Sloughed deposit Sloughed deposit settles to the bottom ofsettles to the bottom ofsettles to the bottom of settles to the bottom of the borehole.the borehole.

3.3. The slurry is pumped The slurry is pumped out screened andout screened andout, screened, and out, screened, and filtered at the surface.filtered at the surface.

4.4. Clear water is reClear water is re--i j t d t j ti j t d t j tinjected as water jetinjected as water jet

Page 23: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

Water Cycling in BoreholeWater Cycling in BoreholeWater Cycling in BoreholeWater Cycling in Borehole

12-in. TemporaryCasing

Clear water Clear waterTool rotation

g

Page 24: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

Borehole Mining ProgressionBorehole Mining ProgressionBorehole Mining ProgressionBorehole Mining Progression

Page 25: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

General Filtration Process at General Filtration Process at G d S fG d S fGround SurfaceGround Surface

Clear filtrant

Re-injection (jetting) 750 gpm

790 gpm water + 118 gpm solidsSLURRY

To off-site processing

790 gpm water + 118 gpm solids

SCREENS THICKENER FILTRATION

Screening/Filtration Process Takes < 1 minute

Page 26: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

Expected Operation and Water Expected Operation and Water P iP iPumpingPumping

Net instaneous withdrawal rate = 40 gpmNet instaneous withdrawal rate = 40 gpm8 hours operation 5 days a week8 hours operation 5 days a week8 hours operation, 5 days a week 8 hours operation, 5 days a week Total estimated withdrawal during Total estimated withdrawal during collection of the bulk sample = 1.15 MGcollection of the bulk sample = 1.15 MGEstimated operation days = @ 45Estimated operation days = @ 45

Page 27: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

Environmental Evaluations for Environmental Evaluations for P itti th C ll ti f thP itti th C ll ti f thPermitting the Collection of the Permitting the Collection of the

Bulk SampleBulk Samplepp

Page 28: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

Required Permits & Environmental Required Permits & Environmental R iR iReviewsReviews

Environmental Assement Worksheet (DNR isEnvironmental Assement Worksheet (DNR isEnvironmental Assement Worksheet (DNR is Environmental Assement Worksheet (DNR is RGU) RGU) Water Appropriations Permit Water Appropriations Permit –– DNRDNRpp ppp pOperation & Reclamation Plan Operation & Reclamation Plan –– DNRDNRState Disposal System Permit (for stormwaterState Disposal System Permit (for stormwaterState Disposal System Permit (for stormwater State Disposal System Permit (for stormwater rapid infiltration basin) rapid infiltration basin) –– MPCAMPCAConditional Use Permit Conditional Use Permit –– City of EmilyCity of EmilyCo d t o a Use e tCo d t o a Use e t C ty o yC ty o yUnderground Injection Control Permit Underground Injection Control Permit –– EPAEPA

Page 29: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

Aquifer Testing and ModelingAquifer Testing and ModelingAquifer Testing and ModelingAquifer Testing and Modeling

Photo by Tonia O’Brien, Barr Engineering Co.

Page 30: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

D illi 18D illi 18 i h B h li h B h lDrilling 18Drilling 18--inch Boreholeinch Borehole

Photo by Ellen Considine Barr Engineering Company

14-inch Steel CasingPhoto by Ellen Considine, Barr Engineering Company

Page 31: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

88--inch Temporary Casing inch Temporary Casing I t ll d i B h lI t ll d i B h lInstalled in BoreholeInstalled in Borehole

Photo by Ellen Considine, Barr Engineering Company

Page 32: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

$T

Location of Location of MonitoringMonitoring

#S%U

MW-3s

MW-3d

160 ft

Monitoring Monitoring WellsWells

$T#S

PW(demowell)MW-1s

190 ft

202 ft

#S%UMW-2s

MW-2d

1

6 2009

1/2 Mile

$T #S#S#S#S#S

N

onitoring_locations, RWW, Tue Sep 22 09:30:26

1/4 Mile

100 0 100 200 Feet

ork_

plan.apr, Layout: Layout: M

o

Page 33: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

Non-Pumping Condition

PUMPEDBOREHOLE

MONITORING WELLNEST

MONITORING WELLNEST

160-190 ft

Water Table

SAND AND GRAVELSAND-AND-GRAVELAQUIFER

IRON-FORMATION

SCHEMATIC CROSS SECTION THROUGH AQUIFER TEST AREA

Page 34: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

Lake Stage andLake Stage and$TN

Lake Stage and Lake Stage and Pan Evaporation Pan Evaporation

were also were also

#SRoosevelt

$T

monitored before, monitored before, during, and after during, and after

testtest

#S

#S

Blue

Anna

testtest$T

RuthPumped Borehole

#S

#S#S

#SBuchite

Davis AndrewsDavis

0.5 0 0.5 1 1.5 Miles Lake-stage monitoring locations established andmonitored by A.W. Research Laboratories, Inc.y

#S Monitoring Location Photo by A.W. Research, Inc.

Page 35: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

Water chemistry in both units are Water chemistry in both units are i ili ilvery similarvery similar

Dissolved IronDissolved Iron –– 0.02 to 23 mg/L0.02 to 23 mg/L ––Dissolved Iron Dissolved Iron 0.02 to 23 mg/L 0.02 to 23 mg/L typically higher in sandtypically higher in sand--andand--gravel aquifergravel aquiferDissolved MnDissolved Mn –– 0.086 to 1.4 mg/L0.086 to 1.4 mg/L --Dissolved Mn Dissolved Mn 0.086 to 1.4 mg/L 0.086 to 1.4 mg/L typically higher in sandtypically higher in sand--andand--gravel aquifergravel aquiferMajor ions @ similar concentrations inMajor ions @ similar concentrations inMajor ions @ similar concentrations in Major ions @ similar concentrations in both unitsboth unitsTrace metals nonTrace metals non--detect to a few ppbdetect to a few ppbTrace metals nonTrace metals non detect to a few ppbdetect to a few ppbpH @ 6.5 to 7pH @ 6.5 to 7Eh @Eh @ --140 mv in both units140 mv in both unitsEh @ Eh @ --140 mv in both units140 mv in both units

Page 36: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

Example of Lake Stage TrendsExample of Lake Stage TrendsExample of Lake Stage TrendsExample of Lake Stage Trends

Blue Lake Elevation

1271.00

1271.05

Pumping period

1270.85

1270.90

1270.95

n (feet)

1270 65

1270.70

1270.75

1270.80

Lake

 Elevatio

1270.50

1270.55

1270.60

1270.65

9 9 9 9 9 9 9 9 9

7/30

/200

98/

1/20

098/

3/20

098/

5/20

098/

7/20

098/

9/20

098/

11/2

009

8/13

/200

98/

15/2

009

8/17

/200

98/

19/2

009

8/21

/200

98/

23/2

009

8/25

/200

98/

27/2

009

8/29

/200

98/

31/2

009

9/2/

2009

9/4/

2009

9/6/

2009

9/8/

2009

9/10

/200

99/

12/2

009

9/14

/200

99/

16/2

009

9/18

/200

9

Page 37: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

Aquifer TestAquifer TestAquifer TestAquifer Test

162 7 hours of continuous pumping @ +/162 7 hours of continuous pumping @ +/--162.7 hours of continuous pumping @ +/162.7 hours of continuous pumping @ +/200 gpm200 gpm1 95 million gallons of water1 95 million gallons of water1.95 million gallons of water1.95 million gallons of waterThat’s about 0.8 million gallons That’s about 0.8 million gallons moremore than than

ill lik l b d b th ti B lkill lik l b d b th ti B lkwill likely be pumped by the entire Bulk will likely be pumped by the entire Bulk Sample Collection ProjectSample Collection Project

Page 38: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

Borehole CaveBorehole Cave--In Resulted in Huge In Resulted in Huge I i W ll Effi iI i W ll Effi iImprovement in Well EfficiencyImprovement in Well Efficiency

Pumped Borehole

Page 39: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

Maximum Drawdown in the SandMaximum Drawdown in the Sand--andand--Gravel Aquifer Monitoring Wells was lessGravel Aquifer Monitoring Wells was lessGravel Aquifer Monitoring Wells was less Gravel Aquifer Monitoring Wells was less

than 0.5 feetthan 0.5 feetWater Levels in Monitoring Wells During Pumping Phaseg g p g

3.00

3.50

Iron-Formation Well

2.00

2.50

ft)

MW-1s

MW-2s

MW-2d

MW-3s

1.00

1.50

Dra

wdo

wn

(

MW-3d

0.00

0.50 Sand-and-gravelAquifer wells

-0.50

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

105

110

115

120

125

130

135

140

145

150

155

Time (Pumping) - Hours

Page 40: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

WaterWater--Level Recovery was RapidLevel Recovery was RapidWaterWater Level Recovery was RapidLevel Recovery was RapidWater Level Recovery in Monitoring Wells

2.5

3

2

ng W

ells

(ft) MW-1s

MW-2s

MW-2d

MW 3s

1

1.5

over

y in

Mon

itorin MW-3s

MW-3d

0.5

1

Rec

0

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Elapsed Time Since Pump Turned Off (Hours)

Page 41: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

Well pairs were Well pairs were analyzed foranalyzed foranalyzed for analyzed for

aquifer aquifer t it iparameters using parameters using

conventional conventional analytic methodsanalytic methods

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A 2A 2--Layer Layer MODFLOW MODFLOW model was model was

d l d dd l d ddeveloped and developed and calibrated to calibrated to

the aquifer testthe aquifer test

Borehole Demonstration Project

the aquifer test the aquifer test datadata#######

1 0 1 2 Miles

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Model Calibration Designed to “Honor” Analytic Solution Model Calibration Designed to “Honor” Analytic Solution R ltR ltResultsResults

Model Parame

Parameter Type Model Calibration Value

Neuman-Witherspoon Value

ter

kz6 vertical K of iron-formation @ MW-3D 0.0058 ft/day 0.00590 ft/day (based on

1/B)

kz7 vertical K of iron-formation 12 4 ft/day 16 7 ft/day (based on 1/B)kz7 @ MW-2D 12.4 ft/day 16.7 ft/day (based on 1/B)

kz8 vertical K of iron-formation @ MW-1S 2.1 ft/day 1.60 ft/day (based on 1/B)

sy1 specific yield of sand-and-gravel aquifer 0.08 ft/day 0.01 – 0.04

s2 storativity of bedrock units 0.0049 0.0001 - 0.0079

kx6 horizontal K of iron-formation @ MW-3D 24.4 ft/day 24 ft/day

kx7 horizontal K of iron-f ti @ MW 2D 18.3 ft/day 16 ft/daykx7 formation @ MW-2D 18.3 ft/day 16 ft/day

kx8 horizontal K of iron-formation @ MW-1S 24.8 ft/day 25 ft/day

kx5horizontal K of sand-and-

gravel aquifer in vicinity of Bulk 293 6 ft/day 267 to 333 ft/daykx5 vicinity of Bulk

Sample Collection Project

293.6 ft/day 267 to 333 ft/day

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Predicted Maximum Drawdown Predicted Maximum Drawdown D i h B lk S l C ll iD i h B lk S l C ll iDuring the Bulk Sample CollectionDuring the Bulk Sample Collection

$T0.1

$T

0.02

0.03 Pumped Borehole#

0.2

0.3 Pumped Borehole

$T #S

#S#S

#S#S

$T #S

#S#S

#S#S 0.4

N

500 0 500 1000 Feet

Sand-and-Gravel AquiferN

500 0 500 1000 Feet

Iron-Formation

500 0 500 1000 Feet

Contour Interval = 0.01 feet Contour Interval = 0.1 feet

Sand-and-Gravel Aquifer Iron-Formation

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Model’s Prediction of Changes in Lake Model’s Prediction of Changes in Lake St El ti d t P iSt El ti d t P iStage Elevation due to PumpingStage Elevation due to Pumping

0

0.01

es)

-0.02

-0.01

ke E

leva

tion

(inch

e

DavisRuthAndrews

-0.04

-0.03

ctio

n C

hang

e in

Lak Bushite

RuthAnnaRoosevelt

-0.06

-0.05

Pred

ic

-0.070 10 20 30 40 50 60 70 80 90 100

Time (days)

Page 46: Borehole Mining of Manganese in Emily MN - MGWA · ¾GeologyoftheManganeseDepositinGeology of the Manganese Deposit in ... (DNRisEnvironmental Assement Worksheet ... Water chemistry

SubsidenceSubsidenceSubsidenceSubsidence

Modeled using Modeled using FLACFLACprogram FLACprogram FLAC

Model used Model used geotechnicalgeotechnicalgeotechnical geotechnical parameters from parameters from core testscore testscore testscore tests

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Subsidence will be monitored Subsidence will be monitored d i b lk l ll id i b lk l ll iduring bulk sample collectionduring bulk sample collection

Maximum Maximum subsidence subsidence predicted to bepredicted to bepredicted to be predicted to be <10 feet<10 feetSubsidence radiusSubsidence radiusSubsidence radius Subsidence radius estimated to be estimated to be <150 ft<150 ftExtensiometers Extensiometers will be installed to will be installed to monitormonitormonitor monitor subsidencesubsidence

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What’s NextWhat’s NextWhat s NextWhat s NextBulk sampling is planned to begin in AugustBulk sampling is planned to begin in AugustContinuous monitoring will occur during the Continuous monitoring will occur during the sample collection for hydrologic and sample collection for hydrologic and geotechnical conditionsgeotechnical conditions useful for an EISuseful for an EISgeotechnical conditions geotechnical conditions –– useful for an EIS useful for an EIS FullFull--scale mining will depend on what is learned scale mining will depend on what is learned during the bulk sample collection projectduring the bulk sample collection project ananduring the bulk sample collection project during the bulk sample collection project –– an an EIS will be required for thisEIS will be required for thisFullFull--scale mining will likely be 1 to 4scale mining will likely be 1 to 4FullFull scale mining will likely be 1 to 4 scale mining will likely be 1 to 4 simultaneous boreholes in operation at any one simultaneous boreholes in operation at any one timetime

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AcknowledgmentsAcknowledgmentsAcknowledgmentsAcknowledgments

Ray Ray WuoloWuolo–– BARR EngineeringBARR Engineering

James James AgreAgre -- Crow Wing PowerCrow Wing Power

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QUESTIONS ?????QUESTIONS ?????QUESTIONS ?????QUESTIONS ?????

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please visit our web site:

mndnr.gov/watersPhoto credit:Kenneth BradburyKenneth BradburyWisconsin

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