Booster Bias Supply Upgrade January 18 th, 2012. Ferrite Bias Supply Testing Four thermocouples...

8
Booster Bias Supply Upgrade January 18 th , 2012

Transcript of Booster Bias Supply Upgrade January 18 th, 2012. Ferrite Bias Supply Testing Four thermocouples...

Page 1: Booster Bias Supply Upgrade January 18 th, 2012. Ferrite Bias Supply Testing  Four thermocouples added to MADC  Monitoring: center winding, core, input.

Booster Bias Supply Upgrade

January 18th, 2012

Page 2: Booster Bias Supply Upgrade January 18 th, 2012. Ferrite Bias Supply Testing  Four thermocouples added to MADC  Monitoring: center winding, core, input.

Ferrite Bias Supply Testing Four thermocouples added to MADC

Monitoring: center winding, core, input and output water temp of delta winding.

All testing done at full power (2000A) @15Hz

Page 3: Booster Bias Supply Upgrade January 18 th, 2012. Ferrite Bias Supply Testing  Four thermocouples added to MADC  Monitoring: center winding, core, input.

For the first test, the supply was run for two straight days. The final temps were: 100C on the winding, 91C on the core, input was 33C, output 41C

Page 4: Booster Bias Supply Upgrade January 18 th, 2012. Ferrite Bias Supply Testing  Four thermocouples added to MADC  Monitoring: center winding, core, input.

It was interesting to see the transformer core and winding temperatures vary directly with small fluctuations in the input water temp.

Page 5: Booster Bias Supply Upgrade January 18 th, 2012. Ferrite Bias Supply Testing  Four thermocouples added to MADC  Monitoring: center winding, core, input.

Modified water connections so both delta and wye winding have their own direct connections to supply and return. Total water flow increased about 3 GPM and is running at 16.5 GPM now. Final Temps: winding 97C, core 94C, input 34C, output 39C

Page 6: Booster Bias Supply Upgrade January 18 th, 2012. Ferrite Bias Supply Testing  Four thermocouples added to MADC  Monitoring: center winding, core, input.

A quick test to check the potential gain possible with maximum air flow. Propped the back door open and set a Supervac fan up, rated at 1/3 HP and 3200 CFM

Page 7: Booster Bias Supply Upgrade January 18 th, 2012. Ferrite Bias Supply Testing  Four thermocouples added to MADC  Monitoring: center winding, core, input.

Temperatures dropped surprisingly fast. The winding temp went from 97 to 55C, core went from 94 to 68C.

Page 8: Booster Bias Supply Upgrade January 18 th, 2012. Ferrite Bias Supply Testing  Four thermocouples added to MADC  Monitoring: center winding, core, input.

The next day I unplugged the fan for one hour to see if everything would cool down smoothly when turned back on, everything was fine. The next step is to find a fan that will work in the very limited amount of space that is available.