Book outillages RecommandÃ©s V5 - Poclain...

R E P A I R M A N U A L

OPTIONAL TOOLINGHYDRAULIC MOTORS

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In this manual ii© Poclain Hydraulics, 2008

Brake Valving Torque module Bearing support

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Repairers informations

The views in this document are created using metric standards. The dimensional data is given in mm and in inches (inches are between brackets and italic)

Pictograms used in this manual

General Tolerances

Material

Heat treatment

Surface treatment

Roughness

Warranty

In accordance with its policy of continuous improvement, POCLAIN HYDRAULICS reserves the right to modify the specifications and drawings described herein without prior notice.

Copyright

©POCLAIN HYDRAULICS Industrie 2008.

The trademark Poclain Hydraulics is the property of Poclain Hydraulics S.A.

This document is the property of Poclain Hydraulics Industrie. It is strictly confidential. It must not be used, duplicated, copied or disclosed to a third party in full or in part without our prior written consent.

In this manual

iii In this manual © Poclain Hydraulics, 2008

Brake Valving Torque module Bearingsupport

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In this manual

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Notice iv© Poclain Hydraulics, 2008


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This document describes toolings that technicians may use to repair POCLAIN HYDRAULICS Products in addition to POCLAIN HYDRAULICS repair manual.

It is mandatory that all operations are performed by well trained technicians who have obtained the required qualification. Technicians must read and understand the information given in the repair manuals in particular the safety instructions. In any cases, technicians must respect the rules of art, guidelines, norms, laws and regulation in force, especially with respect to safety.

Repairs centers must imperatively ensure that their technicians comply with rules and safety guidelines and protection against accidents, in force in their country. It is their responsibility to have the safety instructions mentioned in POCLAINHYDRAULICS product repair manuals observed by their employees.

Drawings and information relating to manufacture of toolings contained in this document are only indicative. Repairs centers and / or manufacturers of these toolings must comply with the rules of arts and with the industry standards applicable to their manufacture. Accordingly, POCLAIN HYDRAULICS may not incur any liability with respect to manufacturing and / or use of these toolings.

Information contained in this document are given by POCLAIN HYDRAULICS for the purpose of manufacturing intended for the repair of POCLAIN HYDRAULICS products only. They are not adapted for the repair of any other product.

Pictures and illustrations shown in this document aim at making easier for technicians to understand the explanations and are not contractual. For optimal and safe use of the toolings please refer to the repair manual of the concerned product.

Toolings identified only by a reference and/or without an attached drawing are solely sold by POCLAIN HYDRAULICSor are standard toolings.

Repair centers are not entitled to sale directly or through a third party the toolings described in this document without POCLAIN HYDRAULICS prior written consent.

This document is translated from the French document. The French version will be the reference in case of dispute.

Notice

v Notice © Poclain Hydraulics, 2008


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Notice

All measures are expressed in metric units. Converted values to other systems (notably US and UK) are given for reference only.

Safety and quality

Before servicing• Be extremely careful to prevent personal injury and to

avoid damage to material. Comply with all safety regulations.

• Apply the parking brake and prevent the machine from rolling with tire blocks.

• Stop the hydraulic system power source (engine) and disconnect the battery.

• If necessary, block off the safety area.• Wash dirt and grease from exterior of the components.• Await the complete cooling down and depressurization

of the hydraulic system (accumulators must be purged).

Hot or pressurized hydraulic fluid maycause serious burns & infections to thehuman body. Consult a physician in caseof accident.

vi Notice © Poclain Hydraulics, 2008


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Notice

During servicing• Some hydraulic components are very heavy. Secure

them with a lifting device of adequate capacity when removing from the machine frame.

• Cleanliness is essential to functioning of the hydraulic components. Most of the parts may be cleaned with a clean solvent.

• During handling, protect all sensitive surfaces from shocks (piloting and interface surfaces, thrust & bearings surfaces, seal races, etc...).

• Clean up these surfaces before reassembling.• Always install new O-rings, seals & gaskets discar-ding

the old ones. We recommend lubricating all seals prior to assembly.

• Lubricate all surfaces which have relative motion between parts by coating them with a film of clean hydraulic fluid (Class 8 from NAS 1638) to assure lubrication at first start.

• Never heat hydraulic fluid, as it may flame at high temperature. Some solvents are also flammable. Do not smoke during servicing.

After servicingReinstall the components and restart the hydraulic system according to instructions defined in the following documents:

• INSTALLATION CIRCUITS F/GB ref. 677777831V.

Safety and quality

Do not overset relief valves.

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Notice vii© Poclain Hydraulics, 2008


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Notice

ALL

Tools summary viii© Poclain Hydraulics, 2008

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Supply category:• Specific tool. Must be procured from Poclain Hydraulics: A• Standard tool. Can be procured from any vendor: B• Custom tooling or fixture to manufacture: C

MS

ModuleOperation Pa

ge

Supp

ly c

ateg

ory

MS0

2

MSE

02

MSE

03

MS0

4

MSE

04

MS0

5

MSE

05

MS0

8

MSE

08

MS1

1

MSE

11

MS1

6

MS1

8

MSE

18

MS2

5

MS3

5

MS4

7

MS5

0

MS8

3

MS1

25

Tube to immobilize the motor 16 C X X X - - X X X X X X - X X X X - X - -

BrakeBushing assembly 98 C - - - - - - - - - X X - - - - - - - - -

BrakeDrum brake spring

assembly88 C X X - - - X X X X X X X X X X X - X - -

BrakeEnvironmental cover

assembly82 C X X X - - X X X X X - X X X X X X X - -


assembly92 A - - - X - X X - X - - - - - - - - - - -

BrakeSealing ring assembly 86 C - - - - - - - - - X X - - - - - - - - -

BrakeSpring washer assembly 78 C X X X - - X X X X X X X X X X X X X - -

ValvingSealing ring assembly 144 C - - - - - - - - - - - - - - X - - - X -

ValvingValve pin assembly 124 C X X X X - X - - - - - - - - - - - - - -

ValvingValve pin assembly 126 C - - - - - - - - - - - - - - - - - - X X

Tools summary

ALL

ix Tools summary © Poclain Hydraulics, 2008


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Tools summary

Torque moduleLateral clips assembly 116 A X X X - - X X X X X X - X - X X - X X -

Torque modulePiston S/A assembly 112 C X - X X - X - X - X - X X - X X - X - X

Torque moduleRadial clips disassembly 118 A - - - X X X X X X X X X X X X X X X X X

Bearing supportBearing inner race

assembly26 C X X - - - X X X X X X - X X - - - - - X

Bearing supportBearing outer race

assembly30 A/C X X X X X X X X X X X X X X X X X X X X

Bearing supportBearing preload conformity 60 C - - - - - - - - - - - - X X - X X - - -

Bearing supportBearing preload conformity 64 C - - - - - - - X X X X X - - - - - - - -

Bearing supportBearing preload conformity 68 C - - - - - - - - - - - - - - X - - X - -

Bearing supportBearing preload conformity 72 C - - - - - X X - - - - - - - - - - - - -

Bearing supportBearing preload conformity 74 C - - - - - - - - - - - - - - - - - - X X

Bearing supportSealing ring assembly 40 C - - - - - - - - - X X X X X X X X X X X

ModuleOperation Pa

ge

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ly c

ateg

ory

MS0

2

MSE

02

MSE

03

MS0

4

MSE

04

MS0

5

MSE

05

MS0

8

MSE

08

MS1

1

MSE

11

MS1

6

MS1

8

MSE

18

MS2

5

MS3

5

MS4

7

MS5

0

MS8

3

MS1

25

ALL

x Tools summary © Poclain Hydraulics, 2008


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Tools summary

Bearing supportSealing ring assembly 52 C X X X X - X X X X X X X X - - X - - - -

Bearing supportShaft disassembly 20 C X X X X X X X X X X X X X X X X X X X X

ModuleOperation Pa

ge

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ly c

ateg

ory

MS0

2

MSE

02

MSE

03

MS0

4

MSE

04

MS0

5

MSE

05

MS0

8

MSE

08

MS1

1

MSE

11

MS1

6

MS1

8

MSE

18

MS2

5

MS3

5

MS4

7

MS5

0

MS8

3

MS1

25

ALL

xi Tools summary © Poclain Hydraulics, 2008


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Tools summary

MK

ModuleOperation Pa

ge

Supp

ly c

ateg

ory

MK

04

MK

D04

MK

05

MK

08

MK

09

MK

11

MK

12

MK

E12

MK

16

MK

18

MK

E18

MK

23

MK

E23

MK

35

MK

47

Tube to immobilize the motor 16 C X - X - - X X X - X X X X X X

BrakeBrake housing disassembly 96 C - - - X - - - - - - - - - - -

BrakeBrake piston assembly 104 C - - - - - X - - - - - - - - -

BrakeBrake piston disassembly 94 C - - - - - X - - - - - X X - -

BrakeBrake piston disassembly 108 C X X - - - - - - - - - - - - -

BrakeBushing assembly 98 C - - - - - X - - - - - - - - -

BrakeCentring tool for brake

casing106 C - - - - - X - - - - - - - - -


assembly82 C - - X - - X - - - X X - - - -

BrakeNotched ring assembly 110 C X X - - - - - - - - - - - - -

BrakeSealing ring assembly 86 C - - - X X X - - - - - - - - -

BrakeSpring washer assembly 78 C - - X - - X - - - X X - - - -

ALL

xii Tools summary © Poclain Hydraulics, 2008


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Tools summary

BrakeSpring washer assembly 100 C - - - - - X - - - - - - - - -

BrakeSpring washer assembly 102 C - - - - - X - - - - - - - - -

ValvingBushing assembly 148 C - - - - - - X - X X X X X - -

ValvingCover plate assembly 142 C - - - - - - - - - - - - X - -

ValvingHollow tube assembly 146 C - - - - - - X X X - - - - - -

ValvingSealing ring assembly 144 C - - - - - - - - - - - - X - -

ValvingTool to remove the valving

cover134 C X X - - - - - - - - - - - - -

ValvingValve pin assembly 138 C - - X - - - - - - - - - - - -

ValvingValve pin assembly 140 C - - - X X - - - - - - - - - -

ValvingValving compressing 130 C X X - - - - - - - - - - - - -

ValvingValving cover compressing 128 C X X - - - - - - - - - - - - -

ModuleOperation Pa

ge

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ly c

ateg

ory

MK

04

MK

D04

MK

05

MK

08

MK

09

MK

11

MK

12

MK

E12

MK

16

MK

18

MK

E18

MK

23

MK

E23

MK

35

MK

47

ALL

xiii Tools summary © Poclain Hydraulics, 2008


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Tools summary

Torque moduleLateral clips assembly 116 A - - X X - X - - - - - - - - -

Torque modulePiston S/A assembly 112 C X X X X X X X - X X - X - X -

Torque modulePlug assembly 122 C X X - - - - - - - - - - - - -

Torque moduleRadial clips disassembly 118 A X X - - X X X X X X X X X X X

Bearing supportSealing ring assembly 34 C - - - - - - X X X - - - - - -

Bearing supportNut assembly 36 C - - - - - - - - - - - - X - -

Bearing supportSealing ring assembly 38 C - - X X - X - - - X X - - - -

Bearing supportSealing ring assembly 40 C X X X X - - - - - - - - - - -

Bearing supportSealing ring assembly 44 C X X - - - - - - - - - - - - -

Bearing supportSealing ring assembly 48 C - - - - - X - - - - - - - - -

Bearing supportSealing ring assembly 50 C - - X X - X X X X X X X X X X

ModuleOperation Pa

ge

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ly c

ateg

ory

MK

04

MK

D04

MK

05

MK

08

MK

09

MK

11

MK

12

MK

E12

MK

16

MK

18

MK

E18

MK

23

MK

E23

MK

35

MK

47

ALL

xiv Tools summary © Poclain Hydraulics, 2008


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Tools summary

Bearing supportSealing ring assembly 52 C - - - - X - - - - - - - - - -

Bearing supportSealing ring assembly 56 C X X - - - - - - - - - - - - -

Bearing supportSealing ring assembly 58 C - - - - X - - - - - - - - - -

Bearing supportTest cover plate 46 C X X - - - - - - - - - - - - -

ModuleOperation Pa

ge

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ly c

ateg

ory

MK

04

MK

D04

MK

05

MK

08

MK

09

MK

11

MK

12

MK

E12

MK

16

MK

18

MK

E18

MK

23

MK

E23

MK

35

MK

47

ALL

Tools summary xv© Poclain Hydraulics, 2008

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Tools summary

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Tube to immobilize the motor 16© Poclain Hydraulics, 2008

ApplicabilityTool ID Motor

TO-0000-001-001 MS02, MSE02, MK04, MK05

TO-0000-001-002 MSE03, MS05, MSE05, MS08, MSE08, MK12, MKE12

TO-0000-001-003 MS11, MSE11, MS18, MSE18, MS25, MS35, MS50

TO-0000-001-004 MK11, MK18, MKE18, MK23, MKE23, MK35, MK47

Tube to immobilize the motor

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17 Tube to immobilize the motor© Poclain Hydraulics, 2008

Manufacturing drawing

±0.25 [±0.01] Steel N/A N/A N/A

Tool ID ØA B ØC D E F

TO-0000-001-001

mm 25 700 12 55 20 80

in 0.98 27.55 0.47 2.16 0.78 3.15

TO-0000-001-002

mm 25 700 16 55 20 80

in 0.98 27.55 0.63 2.16 0.78 3.15

B

ØA

E D

ØC

F

2/3

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Revision history

TO-0000-001-003

mm 25 700 22 55 20 80

in 0.98 27.55 0.87 2.16 0.78 3.15

TO-0000-001-004

mm 25 700 20 55 20 80

in 0.98 27.55 0.79 2.16 0.78 3.15

Version Author Change

2008-OCT-30 J. HERBIN Creation

Tool ID ØA B ØC D E F

3/3

ALL

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001

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MS

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000-

001

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Shaft disassembly 20© Poclain Hydraulics, 2008


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TO-1000-001-001 Candle support

TO-1000-001-002 Candle

TO-1000-001-003 MS02, MSE02, MSE03, MS04, MSE04, MS05, MSE05, MS08, MSE08, MS11, MSE11

TO-1000-001-004 MS16, MS18, MSE18, MS25, MS35, MS47, MS50, MS83, MS125

Shaft disassembly

1/6

MS

21 Shaft disassembly© Poclain Hydraulics, 2008


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Shaft disassembly


TO-1000-001-001

±0.25 [±0.01] Steel N/A N/A N/A

60°45°

45°

270 [10.63] 270 [10.63]

4 x 50 x 45°[4 x 1.97 x 45°]

Ø 14[0.55 dia.]

56 M123+2 0

[0.1

9

]

+0.0

790

20[0

.79]

240

[9.4

5]24

0 [9

.45]

R=165[6.50]

R=200[7.87]

R=100[3.94]

R=12

5[4

.92]

R=19

5[7

.68]

R=26

5[1

0.43

]

R=300

[11.81]

R=223.5 [8.80]R=211.5 [8.33]

R=179.5 [7.07]

R=126 [4.96]

R=95 [3.74]

R=230

[9.06]

R=160

[6.30]2 Ø20

[2 x 0.79 dia.]

R=250[9.84]

2/6

MS

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001

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Shaft disassembly


TO-1000-001-002

±0.25 [±0.01] Steel N/A N/A N/A

Ø 18 [0.71 dia.]

Ø 50 [1.97 dia.]

Ø 12 [0.47 dia.]

Ø 40 [1.57 dia.]

4 x Ø14 [4x0.55 dia.]

Ø120 [ 4.72 dia.]

120°

60° 75°

90°6

Ø100 [3.94 dia.]

Ø70 [2.76 dia.]

Ø20 [0.79 dia.]

40[1.57]

360

[14.

17]

10 [0

.39]

20 [0

.79]

16[0

.63]

10 [0.39]

Ø 16 H8 [0.63 dia. H8]

20 ±

2

[0.7

9 ±0

.078

7 ]

40 ±

2

[1.5

7 ±0

.078

7 ]

140

±2

[5.5

1 ±0

.078

7 ]32

0 ±2

[12.

60 ±

0.07

87]

Cet

te c

ote

sera

iden

tique

sur

les

4 ch

ande

lles

à 0.

2 pr

ès.

This

dim

ensi

on s

hall

be id

entic

al o

n th

e 4

prop

s w

ith a

0.0

079

erro

r mar

gin.

120

±2

[4.7

2 ±0

.078

7 ]17

0 ±2

[6.6

9 ±0

.078

7 ]

25 m

ax.

[0.9

8 m

ax.]

40+1

00

[1.5

7

]

2 [0.0

8]

+0.3

90

Ø48 0-2

[1.89 dia. ] 0-0.0787

3/6

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Shaft disassembly


TO-1000-001-003

±0.25 [±0.01] Steel N/A N/A N/A

Ø100 [3.94 dia.]

10 [0.39]

220 [8.66] 220 [8.66]

285 [11.22]4 ch 30 à 45° [4 x 1.18 x 45°] 140 [5.51]

190 [7.48]

220

[8.6

6]22

0 [8

.66]

285

[11.

22] 14

0 [5

.51]

6 Ø14 sur Ø196 [6 x 0.55 dia. on 7.72 dia.]

6 Ø14 sur Ø154.6 [6 x 0.55 dia. on 6.09 dia.]

8 Ø14 sur Ø230 [8 x 0.55 dia. on 9.06 dia.]

4 Ø22 sur Ø530 [4 x 0.87 dia. on 20.87 dia.]

190 [7.48]

20 [0

.79]

2 M14

45°

15°

50 [1

.97]

4/6

MS

SB-M

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TO-1

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001

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Shaft disassembly


TO-1000-001-004

±0.25 [±0.01] Steel N/A N/A N/A

10

[0.39

]220

[8.6

6]22

0 [8

.66]

4 ch 30 à 45°[4 x 1.18 x 45°]

Ch 30 à 45°[1.18 x 45°]

8 Ø18 sur Ø295 [8 x 0.71 dia. on 11.61 dia.]

6 Ø22 sur Ø344 [6 x 0.87 dia. on 13.54 dia.]

Ø160 [6.30 dia.]

Ø210 [8.27 dia.]

8 Ø22 sur Ø390 [8 x 0.87 dia. on 15.35 dia.]

45°

10°4°

75°

45°45°

60°

60°25°

6 Ø18 sur Ø252 [6 x 0.71 dia. on 9.92 dia.]

4 Ø22 sur Ø530 [4 x 0.87 dia. on 20.87 dia.]

2 M14

10[0.39]

185

0-5

[7.28

] 0

-0.2

1800.

5

[7.0

7

]

±0.

0218

0±0.5

[7.0

7

]

±0.

02

220 [8.66] 220 [8.66]

180±0.5

[7.07 ] ±0.02

10 [0.39]

180±0.5

[7.07 ] ±0.02

Ø190 [7.48 dia.]

60 [2

.36]

50 [1

.97]

20 [0

.79]

20 [0

.79]

Ø170 [6.69 dia.]

20 m

in.

[0.7

9 m

in.]

10 [0

.39]

50 [1

.97]

30+5 0

[1.1

8

]

+0.2

0

5/6

MS



Options

Shaft disassembly

Revision historyVersion Author Change


6/6

MS

SB-M

SVA

-MS

TO-1

000-

002

KH

-MS

PR-M

S

Bearing inner race assembly 26© Poclain Hydraulics, 2008


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TO-1000-002-001 MS02, MSE02

TO-1000-002-002 MS05, MSE05

TO-1000-002-003 MS08, MSE08

TO-1000-002-004 MS11, MSE11

TO-1000-002-005 MS18, MSE18

Bearing inner race assembly

1/3

MS

27 Bearing inner race assembly© Poclain Hydraulics, 2008


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±0.25 [±0.01] Steel N/A N/A N/A

Tool ID ØA ØB C

TO-1000-002-001

mm 45 55 110

in 1.78 2.16 4.33

TO-1000-002-002

mm 60 70 120

in 2.36 2.75 4.72

ØA

ØB

C

2/3

MS

SB-M

SVA

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TO-1

000-

002

KH

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PR-M

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Revision history

TO-1000-002-003

mm 75 85 140

in 2.95 3.35 5.51

TO-1000-002-004

mm 85 95 160

in 3.35 3.74 6.3

TO-1000-002-005

mm 100 110 200

in 3.94 4.33 7.87



Tool ID ØA ØB C

3/3

MS

SB-M

SVA

-MS

TO-1

000-

002

KH

-MS

PR-M

S



Options


MS

SB-M

SVA

-MS

TO-1

000-

005

KH

-MS

PR-M

S

Bearing outer race assembly 30© Poclain Hydraulics, 2008


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TO-1000-005-001 MS02 C

TO-1000-005-002 MS02, MSE02, MSE03, MS04

TO-1000-005-003 MS02, MSE02, MSE03, MS04, MS05

TO-1000-005-004 MS05

TO-1000-005-005 MS05, MS08

TO-1000-005-006 MS08

TO-1000-005-007 MS08, MS11

TO-1000-005-008 MS11

TO-1000-005-009 MS05, MS08, MS11

TO-1000-005-010 MS18 , MS35

TO-1000-005-011 MS05, MS11, MS18, MS35

TO-1000-005-012 MS18, MS25, MS35, MS50

TO-1000-005-013 MS18, MS25, MS50

TO-1000-005-014 MS18, MS35,

TO-1000-005-015 MS25, MS35, MS50

TO-1000-005-016 MS50

TO-1000-005-017 MS25, MS35, MS50, MS83, MS125

TO-1000-005-018 MS83, MS125

TO-1000-005-019 MS50, MS125

TO-1000-005-020 MS83, MS125

TO-1000-005-021 MS83, MS125

TO-1000-005-022 MS83, MS125

TO-1000-005-023 MS125

Bearing outer race assembly

1/4

MS

31 Bearing outer race assembly© Poclain Hydraulics, 2008


Options



±0.25 [±0.01] Steel N/A N/A N/A

Tool ID1205 1305

BØA ØA

TO-1000-005-001mm 74 74 50

in 2.9 2.9 1.97

TO-1000-005-002mm 84 - 50

in 3.3 - 1.97

TO-1000-005-003mm 89 89 50

in 3.49 3.49 1.97

TO-1000-005-004mm 99 - 50

in 3.89 - 1.97

ØA

B

2/4

MS

SB-M

SVA

-MS

TO-1

000-

005

KH

-MS

PR-M

S

Bearing outer race assembly 32© Poclain Hydraulics, 2008


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TO-1000-005-005mm 109 109 50

in 4.28 4.28 1.97

TO-1000-005-006mm - 119 50

in - 4.67 1.97

TO-1000-005-007mm 124 - 50

in 4.87 - 1.97

TO-1000-005-008mm - 129 50

in - 5.07 1.97

TO-1000-005-009mm 139 139 50

in 5.46 5.46 1.97

TO-1000-005-010mm 144 - 50

in 5.66 - 1.97

TO-1000-005-011mm 159 159 50

in 6.25 6.25 1.97

TO-1000-005-012mm 169 - 50

in 6.64 - 1.97

TO-1000-005-013mm 179 179 50

in 7.03 7.03 1.97

TO-1000-005-014mm - 189 50

in - 7.42 1.97

TO-1000-005-015mm 199 - 50

in 7.82 - 1.97

Tool ID1205 1305

BØA ØA

3/4

MS

33 Bearing outer race assembly© Poclain Hydraulics, 2008


Options


Revision history

TO-1000-005-016mm 209 - 50

in 8.21 - 1.97

TO-1000-005-017mm 214 214 50

in 8.41 8.41 1.97

TO-1000-005-018mm 224 - 50

in 8.8 - 1.97

TO-1000-005-019mm 229 229 50

in 8.99 8.99 1.97

TO-1000-005-020mm 239 - 50

in - - 1.97

TO-1000-005-021mm - 259 50

in - 10.17 1.97

TO-1000-005-022mm 269 - 50

in 10.57 - 1.97

TO-1000-005-023mm - 279 50

in - 10.96 1.97



Tool ID1205 1305

BØA ØA

4/4

MK

SB-M

SVA

-MS

TO-1

000-

029

KH

-MS

PR-M

S

Sealing ring assembly 34© Poclain Hydraulics, 2008


Options


TO-1000-029-001 MK12, MKE12, MK16

Sealing ring assembly

1/2

MK

35 Sealing ring assembly© Poclain Hydraulics, 2008


Options



Revision history

±0.25 [±0.01] Polyamid 6 N/A N/A N/A

Tool ID A B C D E ØF ØG ØH ØI

TO-1000-029-001mm 50 110 20 10 11 58 40 51.825±0.075 39±0.05

in 1.97 4.33 0.78 0.39 0.43 2.28 1.57 2.04±0.003 1.53±0.01

Tool ID ØJ K L M N

TO-1000-029-001mm 35.55±0.05 Ch 5x30° Ch 5x30° Ch 2x45° Molletage

in 1.399±0.002 0.19x30° 0.19x30° 0.08x45° Milling



BA

D EC

ØF

ØG

ØH ØI

ØJ

M

N

M

KKL

30°

2/2

MK

SB-M

SVA

-MS

TO-1

000-

030

KH

-MS

PR-M

S

Nut assembly 36© Poclain Hydraulics, 2008


Options


TO-1000-030-001 MKE23

Nut assembly

1/2

MK

37 Nut assembly© Poclain Hydraulics, 2008


Options

Nut assembly


Revision history

±0.25 [±0.01] 34 CD 4 N/A N/A N/A

Tool ID A B C ØD ØE F

TO-1000-030-001mm 110 97.5±2.5 20 73.15±0.15 50±2 5.5

in 4.33 3.84±0.1 0.78 2.88±0.006 1.97±0.08 0.21

Tool ID G H I

TO-1000-030-001mm 9.85±0.15 Toutes formes admissibles 32

in 9.85±0.008 All admissible chapes 1.26



A

B C

ØD

ØE J

H

GF

2/2

MK

SB-M

SVA

-MS

TO-1

000-

032

KH

-MS

PR-M

S



Options


TO-1000-032-001 MK05, MK08, MK11, MK18, MKE18


1/2

MK



Options



Revision history

±0.25 [±0.01] Steel N/A N/A N/A

Tool ID ØA ØB C D E ØF G

TO-1000-032-001

mm 229.85±0.05 150 20 5 10 170.8±0.05 Ch 2x45°

in 9.05±0.05 5.90 0.78 0.20 0.39 6.72±0.002 0.08x45°



ØB

ØF

C

ØA

10°

D

E

G

0.8

0.8

2/2

ALL

SB-M

SVA

-MS

TO-1

000-

033

KH

-MS

PR-M

S



Options

Applicability

MS

MK

Tool ID Motor

TO-1000-033-001 MK04, MKD04

TO-1000-033-002 MS11, MSE11, MS18, MSE18, MS21, MS35, MK05

TO-1000-033-003 MS50, MS83, MS125

TO-1000-033-004 MS18, MSE18, MS35, MS47

TO-1000-033-005 MS18, MSE18, MS25, MS35, MS50

TO-1000-033-006 MS35, MS47

TO-1000-033-007 MS35

TO-1000-033-008 MS35, MS47, MS50

TO-1000-033-009 MS35, MS47, MS125

TO-1000-033-010 MS18, MSE18, MS35, MS50

TO-1000-033-011 MS83, MS125, MK08

TO-1000-033-012 MS83, MS125

TO-1000-033-013 MS83, MS125


1/3

ALL



Options



±0.25 [±0.01] Steel N/A N/A N/A

Tool ID ØA ØB C ØD E F G MX I

TO-1000-033-001mm 48 60 100 35 10 30 10 M16 moletage

in 1.89 2.36 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-033-002mm 108 118 100 35 10 30 10 M16 moletage

in 4.25 4.65 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-033-003mm 118 128 100 35 10 30 10 M16 moletage

in 4.65 5.04 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-033-004mm 128 138 100 35 10 30 10 M16 moletage

in 5.04 5.43 3.94 1.38 0.39 1.18 0.39 M16 milling

ØD

MX

ØAØB

G

C

F

E

I

2/3

ALL

SB-M

SVA

-MS

TO-1

000-

033

KH

-MS

PR-M

S



Options


Revision history

TO-1000-033-005mm 148 158 100 35 10 30 10 M16 moletage

in 5.83 6.22 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-033-006mm 153 163 100 35 10 30 10 M16 moletage

in 6.02 6.42 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-033-007mm 158 168 100 35 10 30 10 M16 moletage

in 6.22 6.61 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-033-008mm 163 173 100 35 10 30 10 M16 moletage

in 6.41 6.81 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-033-009mm 168 178 100 35 10 30 10 M16 moletage

in 6.61 7.09 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-033-010mm 173 183 100 35 10 30 10 M16 moletage

in 6.81 7.2 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-033-011mm 178 188 100 35 10 30 10 M16 moletage

in 7 7.4 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-033-012mm 188 198 100 35 10 30 10 M16 moletage

in 7.4 7.79 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-033-013mm 218 228 100 35 10 30 10 M16 moletage

in 8.58 8.98 3.94 1.38 0.39 1.18 0.39 M16 milling




3/3

ALL



Options


MK

SB-M

SVA

-MS

TO-1

000-

034

KH

-MS

PR-M

S



Options


TO-1000-034-001 MK04, MKD04


1/2

MK



Options



Revision history

±0.25 [±0.01] Steel N/A N/A N/A


TO-1000-034-001

mm 154 162 100 35 10 30 10 M12 moletage

in 6.06 6.37 3.94 1.38 0.39 1.18 0.39 M12 milling



ØD

MX

ØAØB

G

C

F

E

I

2/2

MK

SB-M

SVA

-MS

TO-1

000-

035

KH

-MS

PR-M

S

Test cover plate 46© Poclain Hydraulics, 2008


Options


TO-1000-035-001 MK11

Test cover plate

1/2

MK

47 Test cover plate© Poclain Hydraulics, 2008


Options

Test cover plate


Revision history

±0.25 [±0.01] Steel N/A N/A N/A

Tool ID ØA ØB ØC

TO-1000-035-001

mm 310 16.5 194

in 12.20 0.65 7.64



ØA

ØC

ØB

2/2

MK

SB-M

SVA

-MS

TO-1

000-

036

KH

-MS

PR-M

S



Options


TO-1000-036-001 MK11


1/2

MK



Options



Revision history

±0.2 [±0.008] XC38 N/A N/A Ra 6.3

Tool ID ØA ØB C ØD ØE

TO-1000-036-001

mm 290 173 5 17 194

in 11.42 6.81 0.2 0.67 7.64



ØAØB

C

ØD

ØE

2/2

MK

SB-M

SVA

-MS

TO-1

000-

037

KH

-MS

PR-M

S



Options


TO-1000-037-001 MK05

TO-1000-037-002 MK08

TO-1000-037-003 MK11, MK12, MKE12, MK16, MK18, MKE18

TO-1000-037-004 MK23, MKE23, MK35, MK47


1/2

MK



Options



Revision history

±0.25 [±0.01] Steel N/A N/A N/A


TO-1000-037-001mm 162 175 100 35 10 30 10 M16 moletage

in 6.38 6.89 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-037-002mm 192 198 100 35 10 30 10 M16 moletage

in 7.56 7.79 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-037-003mm 238 248 100 35 10 30 10 M16 moletage

in 9.37 9.76 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-037-004mm 258 268 100 35 10 30 10 M16 moletage

in 10.16 10.55 3.94 1.38 0.39 1.18 0.39 M16 milling



ØD

MX

ØAØB

G

C

F

E

I

2/2

ALL

SB-M

SVA

-MS

TO-1

000-

042

KH

-MS

PR-M

S



Options


TO-1000-042-001 MS02, MSE02

TO-1000-042-002 MS02, MSE02, MS05, MSE05

TO-1000-042-003 MS02, MSE02

TO-1000-042-004 MS02, MSE02, MS05, MSE05

TO-1000-042-005 MS02, MSE02, MSE03, MS04, MS05, MSE05

TO-1000-042-006 MSE02

TO-1000-042-007 MS03, MS05, MSE05, MS08, MSE08, MS11, MSE11, MS16, MK09

TO-1000-042-008 MS05, MSE05, MS11, MSE11, MS18, MS21, MS35

TO-1000-042-009 MS08, MSE08, MS16


1/3

ALL



Options



±0.25 [±0.01] Steel N/A N/A N/A

Tool ID ØA ØB C ØD E F G H I

TO-1000-042-001mm 40 50 100 35 10 30 10 M16 moletage

in 1.57 1.97 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-042-002mm 50 60 100 35 10 30 10 M16 moletage

in 1.97 2.36 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-042-003mm 53 63 100 35 10 30 10 M16 moletage

in 2.09 2.48 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-042-004mm 58 68 100 35 10 30 10 M16 moletage

in 2.28 2.68 3.94 1.38 0.39 1.18 0.39 M16 milling

ØD

MX

ØAØB

G

C

F

E

I

2/3

ALL

SB-M

SVA

-MS

TO-1

000-

042

KH

-MS

PR-M

S



Options


Revision history

TO-1000-042-005mm 63 73 100 35 10 30 10 M16 moletage

in 2.48 2.87 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-042-006mm 68 78 100 35 10 30 10 M16 moletage

in 2.68 3.07 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-042-007mm 78 88 100 35 10 30 10 M16 moletage

in 3.07 3.47 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-042-008mm 88 98 100 35 10 30 10 M16 moletage

in 3.47 3.89 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-1000-042-009mm 98 108 100 35 10 30 10 M16 moletage

in 3. 89 4.25 3.94 1.38 0.39 1.18 0.39 M16 milling




3/3

ALL



Options


MK

SB-M

SVA

-MS

TO-1

000-

043

KH

-MS

PR-M

S



Options


TO-1000-043-001 MK04-MKD04


1/2

MK



Options



Revision history

±0.25 [±0.01] Steel N/A N/A N/A


TO-1000-043-001mm 152 162 100 35 10 30 10 M16 moletage

in 5.98 6.38 3.94 1.38 0.39 1.18 0.39 M16 milling



ØD

MX

ØAØB

G

C

F

E

I

2/2

MK

SB-M

SVA

-MS

TO-1

000-

044

KH

-MS

PR-M

S



Options


TO-1000-044-001 MK09


1/2

MK



Options



Revision history

±0.25 [±0.01] Steel N/A N/A N/A


TO-1000-044-001mm 198 208 100 35 10 30 10 M16 moletage

in 7.79 8.19 3.94 1.38 0.39 1.18 0.39 M16 milling



ØD

MX

ØAØB

G

C

F

E

I

2/2

MS

SB-M

SVA

-MS

TO-1

000-

045

KH

-MS

PR-M

S

Bearing preload conformity 60© Poclain Hydraulics, 2008


Options


TO-1000-045-001 MS18, MSE18, MS35, MS47

Bearing preload conformity

1/3

MS

61 Bearing preload conformity© Poclain Hydraulics, 2008


Options



±0.25 [±0.01] Steel N/A N/A N/A

Tool ID A B C D E ØF G H J

TO-1000-045-001mm 60 15,4±0.2 15 88 40.45 8 58 Ch10x10 marquage

in 2.36 0.61±0.008 0.59 3.46 1.59 0.31 2.28 Ch0.39x0.39 marking

Tool ID K ØL M N P Q ØR ØS ØT

TO-1000-045-001mm 2 22.5 Douille SH20 20 3 25 13 16.5 24

in 0.08 0.89 Socket SH20 0.79 0.12 0.98 0.51 0.65 0.94

Tool ID U V W

TO-1000-045-001mm 5 Joint torique 12

in 0.2 O ring 0.47

ØL

Q

NØR ØS

W

ØT

PP

U

30°

B-B A-A

M

A

B B

D

C

E

G

ØF

K

A A

B

B

J

V

□ ½

"

H

2/3

MS

SB-M

SVA

-MS

TO-1

000-

045

KH

-MS

PR-M

S



Options




3/3

MS



Options


MS

SB-M

SVA

-MS

TO-1

000-

046

KH

-MS

PR-M

S



Options


TO-1000-046-001 MS11, MSE11

TO-1000-046-002 MS08, MSE08, MS16


1/3

MS



Options



±0.25 [±0.01] Steel N/A N/A N/A

Tool ID A B C D E F G ØH I

TO-1000-046-001mm 50 12 90.5 125 15 Marquage Ch10x10 10 5

in 1.97 0.47 3.56 4.92 0.59 Marking Ch0.39x0.39 0.39 0.2

TO-1000-046-002mm 60 16.4±0.2 80 120 15 Marquage Ch10x10 13 5

in 2.36 0.65±0.008 3.15 4.72 0.59 Marking Ch0.39x0.39 0.51 0.2

Tool ID J ØK ØL M N O P ØQ R

TO-1000-046-001mm 12 12.5 20 Vis CHc M12x25 25 3 Douille SH20 24 20

in 0.47 0.49 0.79 Screw CHc M12x25 0.98 0.12 Socket SH20 0.94 0.79

TO-1000-046-002mm 12 16.5 24 Vis CHc M16x30 25 3 Douille SH20 22.5 20

in 0.47 0.65 0.95 Screw CHc M16x30 0.98 0.12 Socket SH20 0.89 0.79

ØQ

JR

N

ØLØK

ØHO

30°O

I

□ ½"B-B

A-A

P

B B

A

EC D

A A

B B

M

0.2

F

G

2/3

MS

SB-M

SVA

-MS

TO-1

000-

046

KH

-MS

PR-M

S



Options




3/3

MS



Options


MS

SB-M

SVA

-MS

TO-1

000-

047

KH

-MS

PR-M

S



Options


TO-1000-047-001 MS25, MS50


1/3

MS



Options



±0.25 [±0.01] Steel N/A N/A N/A

Tool ID A B C D ØE F G H I

TO-1000-047-001mm 70 20 34.5 40 8 80 40 22.5 Ch10x10

in 2.76 0.79 1.36 1.57 0.31 3.15 1.57 0.89 Ch0.39x0.39

Tool ID J K L ØM ØN ØO P Q

TO-1000-047-001mm Douille SH20 marquage 20 20.5 25 16.5 3 75

in Socket SH20 marking 0.79 0.81 0.98 0.65 0.12 2.95

Tool ID R S T U V W X

TO-1000-047-001mm 33 62 22.5 50 20 6 8

in 1.3 2.44 0.89 1.97 0.79 0.24 0.31

Q

V

U

ØM

ØN

ØO

L

R

T

ØE

30°

B-B

A-A

J

K

B CA D

P

W

X

P

G

FS

HH

B B

A

AI □ ½"

2/3

MS

SB-M

SVA

-MS

TO-1

000-

047

KH

-MS

PR-M

S



Options




3/3

MS



Options


MS

SB-M

SVA

-MS

TO-1

000-

048

KH

-MS

PR-M

S



Options


TO-1000-048-001 MS05, MSE05


1/2

MS



Options



Revision history

±0.25 [±0.01] Steel N/A N/A N/A

Tool ID A B C D E ØF G H ØJ

TO-1000-048-001mm 50 24 13 10 20 25 60 Ch5x5 28

in 1.97 0.94 0.51 0.39 0.78 0.98 2.36 Ch0.2x0.2 1.1

Tool ID ØK L M N O

TO-1000-048-001mm 10 3 25 15 Douille SH20

in 0.39 0.12 0.98 0.59 Socket SH20



45°

□ ½"

B

L

C

A

G

ED

F

D

ØJ

ØK

A

A-ARep 2

Rep 3

A

L

L

N

ØK

M

M

30°

45°

H

O

2

1

1

23

3

2/2

MS

SB-M

SVA

-MS

TO-1

000-

049

KH

-MS

PR-M

S



Options


TO-1000-049-001 MS83, MS125


1/3

MS



Options



±0.25 [±0.01] Steel N/A N/A N/A

Tool ID A B C D E ØF G H J

TO-1000-049-001mm 80 20,4±0.2 11 60 100 8 25 Ch10x10 marquage

in 3.15 0.803±0.008 0.43 2.36 3.94 0.31 0.98 Ch0.39x0.39 marking

Tool ID ØK ØL ØM N O P Q R S

TO-1000-049-001mm 20.5 30 16.5 5 12 25 2 3 3

in 0.81 1.18 0.65 0.197 0.47 0.98 0.079 0.118 0.118

Tool ID T ØU V ØW

TO-1000-049-001mm 20 22.5 Vis CHc M20x30 25

in 0.79 0.886 Screw CHc M20x30 0.98

ØU

T

OP

ØLØK

ØW

ØMR

30°QS

N

□ ½"B-B

A-A V

B

=A

B

=

DG

CE

ØF

H

A A

B B

J 90°

2/3

MS

SB-M

SVA

-MS

TO-1

000-

049

KH

-MS

PR-M

S



Options




3/3

MS



Options


ALL

SB-M

SVA

-MS

TO-2

000-

001

KH

-MS

PR-M

S

Spring washer assembly 78© Poclain Hydraulics, 2008


Options

ApplicabilityTool ID Brake Motor

TO-2000-001-001 F04, F02, F03, FH3 MS02, MSE02, MSE03

TO-2000-001-002 F05, F07 MS03, MS05, MSE05, MK05

TO-2000-001-003 F08, F09 MS08, MSE08, MS16

TO-2000-001-004 F11, F12, F18, F19, F21, G12 MS11, MSE11, MS18, MSE18, MS35, MS47, MK11, MK18, MKE18

TO-2000-001-005 P35 MS25, MS35, MS47, MS50

Spring washer assembly

1/3

ALL

79 Spring washer assembly© Poclain Hydraulics, 2008


Options



±0.25 [±0.01] Steel N/A N/A N/A


TO-2000-001-001

mm 100 110 100 35 10 30 10 M16 moletage

in 3.94 4.33 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-2000-001-002

mm 115 125 100 35 10 30 10 M16 moletage

in 4.53 4.92 3.94 1.38 0.39 1.18 0.39 M16 milling

ØD

MX

ØAØB

G

C

F

E

I

2/3

ALL

SB-M

SVA

-MS

TO-2

000-

001

KH

-MS

PR-M

S



Options


Revision history

TO-2000-001-003

mm 150 160 100 35 10 30 10 M16 moletage

in 5.91 6.3 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-2000-001-004

mm 180 190 100 35 10 30 10 M16 moletage

in 7.09 7.48 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-2000-001-005

mm 205 215 100 35 10 30 10 M16 moletage

in 8.07 8.46 3.94 1.38 0.39 1.18 0.39 M16 milling




3/3

ALL



Options


ALL

SB-M

SVA

-MS

TO-2

000-

002

KH

-MS

PR-M

S

Environmental cover assembly 82© Poclain Hydraulics, 2008


Options

ApplicabilityTool ID Brake Motor

TO-2000-002-001 F02, F03, FH3 MS02, MSE02, MSE03

TO-2000-002-002 F04, F05, F07 MS03, MS05, MSE05, MK05

TO-2000-002-003 F08, F09 MS08, MSE08, MS16

TO-2000-002-004 F11, F12, F18, F19, F21, G12 MS11, MS18, MS35, MS47, MSE11, MSE18, MK11, MK18, MKE18

TO-2000-002-005 P35 MS25, MS35, MS47, MS50

Environmental cover assembly

1/3

ALL

83 Environmental cover assembly© Poclain Hydraulics, 2008


Options



±0.25 [±0.01] Steel N/A N/A N/A


TO-2000-002-001mm 125 132 100 35 10 30 10 M16 moletage

in 4.92 5.2 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-2000-002-002mm 145 152 100 35 10 30 10 M16 moletage

in 5.71 5.98 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-2000-002-003mm 185 192 100 35 10 30 10 M16 moletage

in 7.28 7.56 3.94 1.38 0.39 1.18 0.39 M16 milling

ØD

MX

ØAØB

G

C

F

E

I

2/3

ALL

SB-M

SVA

-MS

TO-2

000-

002

KH

-MS

PR-M

S



Options


Revision history

TO-2000-002-004mm 210 217 100 35 10 30 10 M16 moletage

in 8.27 8.54 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-2000-002-005mm 237 244 100 35 10 30 10 M16 moletage

in 9.33 9.61 3.94 1.38 0.39 1.18 0.39 M16 milling




3/3

ALL



Options


ALL

SB-M

SVA

-MS

TO-2

000-

003

KH

-MS

PR-M

S



Options


TO-2000-003-001 MS11, MSE11, MK11

TO-2000-003-002 MK08, MK09


1/2

ALL



Options



Revision history

±0.25 [±0.01] Steel N/A N/A N/A


TO-2000-003-001mm 75 93 100 35 10 30 10 M16 moletage

in 2.95 3.66 3.94 1.38 0.39 1.18 0.39 M16 milling

TO-2000-003-002mm 78 88 100 35 10 30 10 M16 moletage

in 3.07 3.47 3.94 1.38 0.39 1.18 0.39 M16 milling



ØD

MX

ØAØB

G

C

F

E

I

2/2

MS

SB-M

SVA

-MS

TO-2

000-

008

KH

-MS

PR-M

S

Drum brake spring assembly 88© Poclain Hydraulics, 2008


Options


TO-2000-008-001 MS02, MSE02

TO-2000-008-002 MS05, MSE05, MS08, MSE08, MS11, MSE11, MS16, MS18, MSE18

TO-2000-008-003 MS25, MS35, MS50

Drum brake spring assembly

1/3

MS

89 Drum brake spring assembly© Poclain Hydraulics, 2008


Options



±0.5 [±0.02] Steel N/A N/A N/A

Tool ID ØA B ØC D E F ØG H

TO-2000-008-001

mm Etiré Ø12 150 11 0-0.2 15 3 15 Etiré Ø12 100

in 0.47 drawn dia. 5.90 0.43 0-0.008 0.59 0.12 0.59 0.47 drawn dia. 3.94

TO-2000-008-002

mm Etiré Ø14 250 14 - 3.1 10 Etiré Ø12 100

in 0.55 drawn dia. 9.84 0.55 - 0.12 0.39 0.47 drawn dia. 3.94

TO-2000-008-003

mm Etiré Ø16 250 16 - 3.5 10 Etiré Ø12 100

in 0.63 drawn dia. 9.84 0.63 - 0.14 0.39 0.47 drawn dia. 3.94

H

ØG

E

ØA

ØC

DF

B

2/3

MS

SB-M

SVA

-MS

TO-2

000-

008

KH

-MS

PR-M

S

Drum brake spring assembly 90© Poclain Hydraulics, 2008


Options




3/3

MS

91 Drum brake spring assembly© Poclain Hydraulics, 2008


Options


MS

SB-M

SVA

-MS

TO-2

000-

009

KH

-MS

PR-M

S



Options

ApplicabilityTool ID P/N Motor

TO-2000-009-001 A12341P MS04, MS05, MSE05, MSE08

You must procure this tool from Poclainhydraulics.


1/2

MS



Options



Revision history

N/A N/A N/A N/A N/A



2/2

MK

SB-M

SVA

-MS

TO-2

000-

011

KH

-MS

PR-M

S

Brake piston disassembly 94© Poclain Hydraulics, 2008


Options


TO-2000-011-001 MK11, MK23, MKE23

Brake piston disassembly

1/2

MK

95 Brake piston disassembly© Poclain Hydraulics, 2008


Options



Revision history

±0.25 [±0.01] Steel N/A N/A N/A

Tool ID A B C D E

TO-2000-011-001

mm 2 A usiner 90 à 180 20 à 120 85

in 0.08 To surface 3.54 to 7.09 0.79 to 4.72 3.35



A

B

C D

E E

2/2

MK

SB-M

SVA

-MS

TO-2

000-

015

KH

-MS

PR-M

S

Brake housing disassembly 96© Poclain Hydraulics, 2008


Options


TO-2000-015-001 MK08

Brake housing disassembly

1/2

MK

97 Brake housing disassembly© Poclain Hydraulics, 2008


Options

Brake housing disassembly


Revision history

±0.25 [±0.01] Steel N/A N/A N/A

Tool ID A B C D ØE

TO-2000-015-001

mm Ecrou Hh M16 soudé Vis à patin NLM M16x100(ref. 712-16-100)

Patin soudé NLM(ref. 714-16) 10 130

in Hh M16 welded nut NLM M16x100 shoe screw(ref. 712-16-100)

NLM welded shoe(ref. 714-16) 0.39 5.12



D

A

B

C

ØE

2/2

ALL

SB-M

SVA

-MS

TO-2

000-

020

KH

-MS

PR-M

S

Bushing assembly 98© Poclain Hydraulics, 2008


Options


TO-2000-020-001 MS11, MSE11, MK11

Bushing assembly

1/2

ALL

99 Bushing assembly© Poclain Hydraulics, 2008


Options

Bushing assembly


Revision history

±0.25 [±0.01] Steel N/A N/A N/A


TO-2000-020-001

mm 90 102 100 35 10 30 10 M16 moletage

in 3.54 4.01 3.94 1.38 0.39 1.18 0.39 M16 milling



ØD

MX

ØAØB

G

C

F

E

I

2/2

MK

SB-M

SVA

-MS

TO-2

000-

021

KH

-MS

PR-M

S



Options


TO-2000-021-001 MK11


1/2

MK



Options



Revision history

±0.25 [±0.01] Steel N/A N/A N/A

Tool ID A B C D ØE ØF ØG H I

TO-2000-021-001

mm HM16 M16 Ø80/16.5 x 12 400 16.5 180 190 20 10

in HM16 M16 3.15/065 x 0.47 15.74 0.65 7.08 7.48 0.78 0.39



ØEH

I

B

A

C

D

ØF

ØG

2/2

MK

SB-M

SVA

-MS

TO-2

000-

022

KH

-MS

PR-M

S



Options


TO-2000-022-001 MK11


1/2

MK



Options



Revision history

±0.25 [±0.01] Steel N/A N/A N/A

Tool ID A B ØC D

TO-2000-022-001mm 253±0.5 300±0.5 16.5 Profilé en U 60x30x4

in 9.96±0.02 11.81±0.02 0.65 U-section 2.36x1.18x0.16

Tool ID E ØF ØG

TO-2000-022-001mm 6 écrous HM16 6 rondelles M16 2 tiges filetées M16x2

in 6 nuts HM16 6 washers M16 2 threaded rods M16x2



ØC

ØC

E

G

D

WeldingSoudure

WeldingSoudure

F

A

B

2/2

MK

SB-M

SVA

-MS

TO-2

000-

024

KH

-MS

PR-M

S

Brake piston assembly 104© Poclain Hydraulics, 2008


Options


TO-2000-024-001 MK11

Brake piston assembly

1/2

MK

105 Brake piston assembly© Poclain Hydraulics, 2008


Options

Brake piston assembly


Revision history

±0.25 [±0.01] Steel N/A N/A N/A

Tool ID A B C ØD ØE F G

TO-2000-024-001

mm 50 20 2.5±0.1 57.5 71.833±0.023 5 Ch 2x45°

in 1.97 0.79 0.098±0.0039 2.26 2.828±0.001 0.2 Ch 0.08x45°



0.8

0.8

C

F

A

ØE

ØD

B

G

30°

10°

2/2

MK

SB-M

SVA

-MS

TO-2

000-

025

KH

-MS

PR-M

S

Centring tool for brake casing 106© Poclain Hydraulics, 2008


Options


TO-2000-025-001 MK11

Centring tool for brake casing

1/2

MK

107 Centring tool for brake casing© Poclain Hydraulics, 2008


Options

Centring tool for brake casing


Revision history

±0.25 [±0.01] Steel N/A N/A N/A

Tool ID ØA ØB C ØD ØE F G

TO-2000-025-001

mm 225.16 0-0.02 71.86 +0.02

0 10 30 M6 172 50

in 8.86 0-0.0008 2.83 +0.0008

0 0.39 1.18 M6 6.77 1.97



ØA

G G

ØB

36°

36°

CE

F

D

2/2

MK

SB-M

SVA

-MS

TO-2

000-

027

KH

-MS

PR-M

S

Brake piston disassembly 108© Poclain Hydraulics, 2008


Options


TO-2000-027-001 MK04, MKD04


1/2

MK

109 Brake piston disassembly© Poclain Hydraulics, 2008


Options



Revision history

±0.25 [±0.01] Steel N/A N/A N/A

Tool ID A° B° C° D° ØE ØF G H ØI ØJ

TO-2000-027-001mm 130±1 65±3 180±3 140±3 16 8.5 81.283 M10x1.5 131 173

in 130±1 65±3 180±3 140±3 0.63 0.33 3.2 M10x1.5 5.16 6.81

Tool ID K L ØM N P Q R S

TO-2000-027-001mm 10 1.5x30° 35 150 10 M10x1.5 1x45° Moletage

in 0.39 0.06x30° 1.38 5.90 0.39 M10x1.5 0.04x45° Milling



A°

B°

D°

C°G

N

G

ØJ

ØI

ØM

ØF

R R

ØE

KL

P

H

Q

S

2/2

MK

SB-M

SVA

-MS

TO-2

000-

030

KH

-MS

PR-M

S

Notched ring assembly 110© Poclain Hydraulics, 2008


Options


TO-2000-030-001 MK04, MKD04

Notched ring assembly

1/2

MK

111 Notched ring assembly© Poclain Hydraulics, 2008


Options

Notched ring assembly


Revision history

±0.25 [±0.01] Steel N/A N/A N/A

Tool ID ØA B

TO-2000-030-001

mm 14 100

in 0.55 3.93



B

ØA

2/2

ALL

SB-M

SVA

-MS

TO-3

000-

001

KH

-MS

PR-M

S


Options

Piston S/A assembly 112© Poclain Hydraulics, 2008


TO-3000-001-001 MS02

TO-3000-001-002 MSE03, MS04, MS05, MS08, MS16, MK04, MK05, MK08, MK09, MK12, MK16

TO-3000-001-003 MS11, MS18, MS35, MK11, MK18, MK23, MK35

TO-3000-001-004 MS25, MS50, MS83, MS125

Piston S/A assembly

1/3

ALL Brake Valving Torque module Bearingsupport

Options

Piston S/A assembly

113 Piston S/A assembly© Poclain Hydraulics, 2008


N/A 35 CD4 N/A

Stabilization after outlineNitriding on depth : 0.1 mm [0.004]Hardness 700 HV 0.1 mm [0.004] mini.

Surface J: 0.8

Tool IDØA

B ØC ØD E° F G HSerie Cl10 Cl20

TO-3000-001-001mm 24.8 24.9 - 32 36 29 5° 0.5 0.5 2

in 0.976 0.980 - 1.26 1.42 1.14 5° 0.02 0.02 0.079

TO-3000-001-002mm 33.3 33.4 - 40 45 38 4 1 1 2

in 1.311 1.315 - 1.57 1.77 1.50 0.16 0.04 0.04 0.079

ØA

ØD

ØC

B

G x

45°

F x

45°

H

30°

J

E°

2/3

ALL

SB-M

SVA

-MS

TO-3

000-

001

KH

-MS

PR-M

S


Options

Piston S/A assembly


Revision history

TO-3000-001-003mm 43.2 43.3 - 42 54 48 4 1 0.5 2

in 1.701 1.705 - 1.65 2.12 1.89 0.16 0.04 0.02 0.079

TO-3000-001-004mm 58 58.1 58.2 40 72 64 5 0.5 0.5 2

in 2.283 2.287 2.291 1.57 2.83 2.52 0.20 0.02 0.02 0.079



Tool IDØA

B ØC ØD E° F G HSerie Cl10 Cl20

3/3

ALL

SB-M

SVA

-MS

TO-3

000-

001

KH

-MS

PR-M

S


Options

Piston S/A assembly


ALL

SB-M

SVA

-MS

TO-3

000-

002

KH

-MS

PR-M

S


Options

Lateral clips assembly 116© Poclain Hydraulics, 2008


TO-3000-002-001 000044689A MS02, MSE02, MSE03, MS05, MSE05, MS08, MSE08, MS11, MSE11, MS18, MSE18, MS25, MS35, MS50, MS83, MK05, MK08, MK11

Lateral clips assembly

1/2


Options

Lateral clips assembly

117 Lateral clips assembly© Poclain Hydraulics, 2008


Revision history

N/A N/A N/A N/A N/A



2/2

ALL

SB-M

SVA

-MS

TO-3

000-

003

KH

-MS

PR-M

S


Options

Radial clips disassembly 118© Poclain Hydraulics, 2008


TO-3000-003-001 A16814B MS04, MSE04, MS05, MSE05, MS08, MSE08, MS16, MK04, MKD04, MK09, MK12, MKE12, MK16

TO-3000-003-002 A16815C MS11, MSE11, MS18, MSE18, MS35, MS47, MK11, MK18, MKE18, MK23, MKE23, MK35, MK47

TO-3000-003-003 A16816D MS25, MS50, MS83, MS125

Radial clips disassembly

1/3


Options


119 Radial clips disassembly© Poclain Hydraulics, 2008


N/A Steel N/A N/A N/A

Tool ID Clip Piston P/N

TO-3000-003-001 Ø5Ø33.3

A16814BØ38.5

TO-3000-003-002 Ø6Ø43.2

A16815CØ50

TO-3000-003-003 Ø8 Ø58 A16816D

2/3

ALL

SB-M

SVA

-MS

TO-3

000-

003

KH

-MS

PR-M

S


Options




Revision history

N/A Steel N/A N/A N/A

Tool ID For Tool ID P/N

TO-3000-003-004 TO-3000-003-001 402380207G

TO-3000-003-005 TO-3000-003-002 402380209J

TO-3000-003-006 TO-3000-003-003 402380212M



3/3

ALL

SB-M

SVA

-MS

TO-3

000-

003

KH

-MS

PR-M

S


Options



MK

SB-M

SVA

-MS

TO-3

000-

005

KH

-MS

PR-M

S


Options

Plug assembly 122© Poclain Hydraulics, 2008


TO-3000-005-001 MK04, MKD04

Plug assembly

1/2

MK Brake Valving Torque module Bearingsupport

Options

Plug assembly

123 Plug assembly© Poclain Hydraulics, 2008


Revision history

±0.25 [±0.01] Steel N/A N/A N/A

Tool ID ØA B C ØD E F ØG ØH I J

TO-3000-005-001

mm 20 100 10 M12 15 3 44 46.5 Ch 0.5x45° moletage

in 0.79 3.93 0.39 M12 0.59 0.12 2.36 1.89 Ch 0.02x45° milling



ØA

ØD

ØG

ØHB

E

CI

J

F

2/2

MS

SB-M

SVA

-MS

TO-4

000-

001

KH

-MS

PR-M

S

Valve pin assembly 124© Poclain Hydraulics, 2008


Options


TO-4000-001-001 MS02, MSE02, MSE03, MS04, MS05

Valve pin assembly

1/2

MS

125 Valve pin assembly© Poclain Hydraulics, 2008


Options

Valve pin assembly


MS

Revision history

±0.25 [±0.01] 35 C D 4 N/A N/A N/A

Tool ID ØA B C D ØE

TO-4000-001-001

mm 18 150 Ch2.5x45° Ch0.5x45° 6.1 +10

in 0.71 5.91 Ch0.098x45° Ch0.02x45° 0.24 +0.0040

Tool ID F G H I J

TO-4000-001-001mm 4.5±0.2 5 4.6±0.1 20° 20°

in 0.177±0.0079 0.2 0.18±0.039 20° 20°



CF

G

D

B

ØE

ØA

HJ°

I°

2/2

MS

SB-M

SVA

-MS

TO-4

000-

002

KH

-MS

PR-M

S



Options


TO-4000-002-001 MS83, MS125

Valve pin assembly

1/2

MS



Options

Valve pin assembly


Revision history

±0.25 [±0.01] Stub Ø25 [0.98] N/A N/A N/A

Tool ID ØA B C D E ØF

TO-4000-002-001

mm 25 170 Ch 3 à 45° Ch 1 à 45° 21.4 ± 0.1 9.2 +0.150

in 0.98. 6.69 0.12 x 45° 0.039 x 45° 0.84 ± 0.0039 0.36 +0.00590



C

D

B

ØF

ØA

E

2/2

MK

SB-M

SVA

-MS

TO-4

000-

003

KH

-MS

PR-M

S

Valving cover compressing 128© Poclain Hydraulics, 2008


Options


TO-4000-003-001 MK04, MKD04

Valving cover compressing

1/2

MK

129 Valving cover compressing© Poclain Hydraulics, 2008


Options

Valving cover compressing


Revision history

±0.25 [±0.01] Acetal resin N/A N/A N/A

Tool ID ØA B

TO-4000-003-001

mm 90 50

in 3.54. 1.97



CF

G

D

B

ØE

ØA

HJ°

I°

ØA

B

2/2

MK

SB-M

SVA

-MS

TO-4

000-

004

KH

-MS

PR-M

S

Valving compressing 130© Poclain Hydraulics, 2008


Options


TO-4000-004-001 Press

TO-4000-004-002 MS and MK small size

TO-4000-004-003 MS and MK big size

Valving compressing

1/3

MK

131 Valving compressing© Poclain Hydraulics, 2008


Options

Valving compressing


±0.25 [±0.01] Steel N/A N/A N/A

Tool ID ØA B C E F G H

TO-4000-004-001

mm 60 M18x2.5 5 +10 200 Tube Ø30 400 450

in 2.36 M18x2.5 0.19 +0.040 7.87 Tube 1.18 dia. 15.75 17.71

Tool ID I J K L M N

TO-4000-004-001mm 60 25 30 450 M18x2.5 27

in 2.36 0.98 1.18 17..71 M18x2.5 1.06

B

M

J

D

C

F

KN

L

I

ØA

H

ØG

E

C

2/3

MK

SB-M

SVA

-MS

TO-4

000-

004

KH

-MS

PR-M

S

Valving compressing 132© Poclain Hydraulics, 2008


Options

Valving compressing

Revision history

±0.25 [±0.01] Acetal resin N/A N/A N/A

Tool ID Valving size ØA B

TO-4000-004-002 Smallmm 60 40

in 2.36. 1.57

TO-4000-004-003 Largemm 60 80

in 2.36 3.15



ØA

B

3/3

MK

SB-M

SVA

-MS

TO-4

000-

005

KH

-MS

PR-M

S

Tool to remove the valving cover 134© Poclain Hydraulics, 2008


Options


TO-4000-005-001 MK04, MKD04

Tool to remove the valving cover

1/4

MK

135 Tool to remove the valving cover© Poclain Hydraulics, 2008


Options



±0.25 [±0.01] S185/A283 Gr A N/A N/A N/A

Tool ID ØA B C D E F G H I J K L

TO-4000-005-001

mm 120 8 2 +10 15 7 6 6 +0.2

0 25 40 70 15 100

in 4.72 0.31 0.08 +0.040 0.59 0.28 0.24 0.24 +0.008

0 0.98 1.57 2.76 0.59 3.14

Tool ID M N O P R S T U V W

TO-4000-005-001

mm 15 14 33 18 32 6 5 M8x1.25 Tube 1/2’’ (15-21) 2 +10

in 0.59 0.55 1.30 0.71 1.57 0.24 0.2 M8x1.25 1/2’’ tube (0.59-0.83) 0.08 +0.040

A

DT

W

SF

E

H

I K

M

NO

R

P

L

J

BC V

G

UEcrou M6

Nut

Vis CHC M8x30Screw

Rondelle M6 UWasher

Rondelle M8 UWasher

Vis CHC M6x25Screw

2/4

MK

SB-M

SVA

-MS

TO-4

000-

005

KH

-MS

PR-M

S

Tool to remove the valving cover 136© Poclain Hydraulics, 2008


Options


±0.2 [±0.008] S185/A283 Gr A N/A N/A N/A

Tool ID A B C ØD E F G H I

TO-4000-005-001

mm 51 5 36 6 +0.20 6.5 6 12 5 20

in 2.01 0.2 1.42 0.24 +0.0080 0.26 0.24 0.47 0.20 0.79

E F

B

45°

45°

I G

HA

C

D

Ecrou M6Nut

Vis CHC M8x30Screw

Rondelle M6 UWasher

Rondelle M8 UWasher

Vis CHC M6x25Screw

3/4

MK

137 Tool to remove the valving cover© Poclain Hydraulics, 2008


Options


Revision history

±0.25 [±0.01] S185/A283 Gr A N/A N/A N/A

Tool ID Port A ØB ØC

TO-4000-005-001

M22x1,5

mm 25 20 M8x1,25

in 0.98 0.78 M8x1,25

3/4’’-16 UNF

mm 25 15 M8x1,25

in 0.98 0.59 M8x1,25



B

A C

Ecrou M6Nut

Vis CHC M8x30Screw

Rondelle M6 UWasher

Rondelle M8 UWasher

Vis CHC M6x25Screw

4/4

MK

SB-M

SVA

-MS

TO-4

000-

006

KH

-MS

PR-M

S



Options


TO-4000-006-001 MK05

Valve pin assembly

1/2

MK



Options

Valve pin assembly


Revision history

±0.25 [±0.01] 16 NC 6 (47 to 50 HRc) N/A N/A N/A

Tool ID ØA B C ØD E

TO-4000-006-001

mm 20 150 Ch 2 x 45° 6.1 +0.10 3.8 0

-0.1

in 0.79. 5.91 0.039 x 45° 0.24 +0.00390 0.15 0

-0.0039



CE

B

ØD

ØA

2/2

MK

SB-M

SVA

-MS

TO-4

000-

007

KH

-MS

PR-M

S



Options


TO-4000-007-001 MK08, MK09

Valve pin assembly

1/2

MK



Options

Valve pin assembly


Revision history

±0.25 [±0.01] 16 NC 6 (47 to 50 HRc) N/A N/A N/A

Tool ID ØA B C D E F

TO-4000-007-001

mm 20 150 20 8 Ch 2 x 45° 0.75±0.05

in 0.79. 5.91 0.79. 0.31 0.039 x 45° 0.03±0.002

Tool ID G ØH I

TO-4000-007-001

mm 3.8 0-0.1 6.1 +0.1

0 6 0-0.3

in 0.15 0-0.0039 0.24 +0.0039

0 0.24 0-0.0118



EC

D

GF

B

ØHI

ØA

2/2

MK

SB-M

SVA

-MS

TO-4

000-

009

KH

-MS

PR-M

S

Cover plate assembly 142© Poclain Hydraulics, 2008


Options


TO-4000-009-001 MKE23

Cover plate assembly

1/2

MK

143 Cover plate assembly© Poclain Hydraulics, 2008


Options

Cover plate assembly


Revision history

±0.25 [±0.01] Steel N/A N/A N/A

Tool ID A B C D ØE ØF ØG H

TO-4000-009-001mm 50 20 3.5±0.1 12.5 89.905±0.095 73.5 80 Ch2x45°

in 1.97 0.78 0.14±0.004 0.49 3.539±0.004 2.89 3.15 Ch0.08x45°



0.8

0.8

C

A

ØE

ØF

ØG

B

DH

30°

10°

2/2

ALL

SB-M

SVA

-MS

TO-4

000-

010

KH

-MS

PR-M

S



Options

Applicability

MS

MK

Tool ID Motor

TO-4000-010-001 MS25, MS50, MKE23


1/2

ALL



Options



Revision history

±0.25 [±0.01] Steel N/A N/A N/A

Tool ID A B C D E ØF ØG ØH

TO-4000-010-001

mm 130 105 4.5 90 4.5 109 103 98

in 5.12 4.13 0.18 3.54 0.18 4.29 4.06 3.86

Tool ID ØI ØJ K L M N

TO-4000-010-001

mm 45 40 Ch 2x45° R5 +5-2 Ch 5x45° Ch 1x45°

in 1.77 1.57 0.08x45° R0.19 +0.19-0.08 0.19x45° 0.04x45°



C

E

AØ

I

ØJ ØF

ØG

ØH

B

D

M

K L

N

45°

2/2

MK

SB-M

SVA

-MS

TO-4

000-

011

KH

-MS

PR-M

S

Hollow tube assembly 146© Poclain Hydraulics, 2008


Options


TO-4000-011-001 MK12, MKE12, MK16

Hollow tube assembly

1/2

MK

147 Hollow tube assembly© Poclain Hydraulics, 2008


Options

Hollow tube assembly


Revision history

±0.25 [±0.01] Polyamid 6 N/A N/A N/A

Tool ID A B C D E ØF ØG ØH ØI

TO-4000-011-001mm 260 70 30 100 30 40 25 35.5 57

in 10.23 2.75 1.18 3.94 1.18 1.57 0.98 1.39 2.24

Tool ID J K L M N

TO-4000-011-001mm Ch 5x45° R2.5 3 1.75 R0.2

in 0.19x45° R0.09 0.12 0.07 R0.008



5° max5° max

A

B

E

C D

ØF

ØG

ØI

ØH

J

K

45°

M

L

Ra

0.4

N

2/2

MK

SB-M

SVA

-MS

TO-4

000-

012

KH

-MS

PR-M

S

Bushing assembly 148© Poclain Hydraulics, 2008


Options


TO-4000-012-001 MK12, MK16,MK18, MKE18, MK23, MKE23

Bushing assembly

1/2

MK

149 Bushing assembly© Poclain Hydraulics, 2008


Options

Bushing assembly


Revision history

±0.25 [±0.01] Steel N/A N/A N/A


TO-4000-012-001

mm 90 100 100 35 10 30 10 M16 moletage

in 3.54 3.94 3.94 1.38 0.39 1.18 0.39 M16 milling



ØD

MX

ØAØB

G

C

F

E

I

2/2

2008-DEC-08

Poclain Hydraulics reserves the right to make any modifications it deems necessary to the products described in this document without prior notification.The information contained in this document must be confirmed by Poclain Hydraulics before any order is submitted.Illustrations are not binding.The Poclain Hydraulics brand is the property of Poclain Hydraulics S.A.

www.poclain-hydraulics.com

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