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Transcript of Bombas Flowserve
DurcoMark III ANSI
Process Pumps
ALLOY PUMPS• ANSI Standard • Lo-Flo• Sealmatic• Unitized Self-Priming• Recessed Impeller
Bulletin P-10-500c (E)
Rotating Equipment Division
MKIII SALES BULL.a - 1 6/3/02 1:45 PM Page 2 Dan K. Snelson Scratch Too:Mark III:
Pumps delivered worldwide are manufactured in Flowservefacilities, certified either to ISO 9001 or to 9002.
Quality System Certificate
Rotating Equipment Division
Mark IIIANSI Standard
Pump
Features/Enhancements
Heavy-duty chemical service pumps are world renowned for their reliability and durability.
Improved pump reliability andextended MTBPM are achieved withexclusive features like the uniquereverse vane impeller, SealSentry™seal chambers and many othertechnological advancements.
Mark III Standard/4-5Performance Curves/6Interchangeability/7PumpSel™ Durco Pump Selection Guide/7
Power Ends/8-9Seal Chambers/10-11Impellers/12-13Shaft Design/14Baseplates/15-17C-Flange andOther Options/18-19Safety and InspectionOptions/20-21
Mark IIILo-FloPump
Radial vane impeller with circularconcentric casing is specificallydesigned for high head/low flowapplications.
Lo-Flo/22-23
Durco Mark IIIANSI Process
Pumps
MKIII SALES BULL.a - 1 6/3/02 1:45 PM Page 3 Dan K. Snelson Scratch Too:Mark III:
Rotating Equipment Division
Mark IIISealmatic
Pump
Mark IIISelf-Priming
Pump
Dynamically sealed pump eliminates the need for conventional mechanical seals.
Sits high and dry, reduces costs of vertical pump options andsimplifies maintenance.
• In-Line• High Silicon Iron• Chemstar® ISO Standard• Guardian®
• Chemstar® MD• PolyChem™• Power Monitor• Genuine Durco pump parts• Durco alloy materials
Sealmatic/24-25
Pumps and PrimingTanks/26-27
Other Durco Pumps andGeneral Information/30-35
Vortex action assures trouble-freepumping of large diameter solidsand slurry services. Also used toprocess shear sensitive products.
Recessed Impeller/28-29
3
Mark IIIRecessed Impeller
Pump
Other Durco Pumps/General Information
MKIII SALES BULL.a - 1 6/3/02 1:45 PM Page 4 Dan K. Snelson Scratch Too:Mark III:
Rotating Equipment Division
4
Durco Mark IIIANSI Standard
Fastest MaintenanceTurnaround Time• Micrometer type shaft and
impeller adjustment accuratelysets impeller clearance to rearcover in 20 seconds…in theshop or field
• Mechanical seals and all criticalsettings can be accurately set inthe shop (See page 9)
A Choice of Power Ends• Standard Mark IIIA power end
with double lip oil seals and topvent/breather or
• ANSI 3A™ power end (shownhere) featuring Inpro VBX bearingisolators and up to a three-yearperformance guarantee(See page 8)
Truest Running ANSI Pump• Four precision machined metal-
to-metal fit locations. (See ➀thru ➃ .) Other manufacturersoffer only two or threemachined fits
• Precision machined metal-to-metal bearing carrier reducesstack-ups to improve shaft concentricity
• Superior to jackscrew designswhich can cause cocking
• Extends bearing and mechanicalseal life
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2
Recognized worldwide as thepremier name in ANSI chemicalprocess pumps
The advanced design andprecision manufacture of therugged, heavy-duty Mark IIIchemical service pump signifi-cantly enhance bearing and seal life.
Flowserve is committed tohelping users maximize meantime between planned main-tenance (MTBPM).
The unique features andenhancements of Durco pumpsprovide significant performancebenefits for pump users.
MKIII SALES BULL.a - 1 6/3/02 1:45 PM Page 5 Dan K. Snelson Scratch Too:Mark III:
Rotating Equipment Division
5
MARK III ANSI STANDARD
Reverse Vane ImpellerThe only ANSI pump impellerdesign that offers repeatablepump performance throughoutthe life of the pump.
Front Vane Open Style Impelleris also available as an option. (See pages 12 & 13)
SealSentry™ Family of SealChambers Featuring UniqueFlow ModifiersThe Vaaler Award winning FMdesign provides advanced self-flushing ability to:• Extend mechanical seal life• Utilize less expensive seal and
flush plan options in most cases • Improve pump reliability
(See pages 10 & 11)
The Mark III ANSI Standardprocess pump covers a broadhydraulic range.
Thirty sizes• Seven (7) Group I• Sixteen (16) Group II• Seven (7) Group IIICapacities• 60 Hz To 7400 gpm (1680 m3/h)• 50 Hz To 6120 gpm (1390 m3/h)Heads• 60 Hz To 985 ft (300 m)• 50 Hz To 655 ft (200 m)
(See pages 6-7 for performance data and component interchangeability.)
Enhancements have been developed to offer superior performance and reliability. (See pages 9 thru 21)An important element ofFlowserve quality is a full menuof superior materials cast to thehighest quality standards.(See page 7)
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MKIII SALES BULL.a - 1 6/3/02 1:46 PM Page 6 Dan K. Snelson Scratch Too:Mark III:
m
80
60
40
20
0
ft300
250
200
150
100
50
0
TDH
– 17
50 R
PM (6
0 Hz
)
ft200
150
100
50
0
m60
50
40
30
20
10
0
TDH
– 14
50 R
PM (5
0 Hz
)
FLOW – 1450 RPM (50 Hz)0 50 100 150 190 500 800 1100 1400 m3/h
0 200 400 600 800 2300 3800 5300 6800 gpm
Mark III Standard Group I11/2x1LF-4
11/2x1-6
3x11/2-6
3x2-6
11/2x1LF-8
11/2x1-8
3x11/2-8
Mark III Standard Group II3x2-84x3-82x1LF-102x1-10A
3x11/2-10A3x2-10A4x3-104x3-10H6x4-106x4-10H
3x11/2LF-133x11/2-133x2-134x3-134x3-13HH6x4-13A
Mark III Standard Group III8x6-14A
10x8-14
6x4-16
8x6-16A
10x8-16
10x8-16H
10x8-17*
*Max. speed 1450 RPM
0 200 400 600 800 1000 2800 4600 6400 8200 gpm
0 50 100 150 200 227 400 800 1200 1600 m3/hFLOW – 1750 RPM (60 Hz)
2427 25 28
Rotating Equipment Division
Mark IIIPerformance Curves
6
1234567
891011121314151617181920212223
24252627282930
1
2 34
9876
5
10
11 12 13
14
1516
17
21
22
23
26
29
19 20
18 SCAL
E
CHAN
GE
FLOW – 2900 RPM (50 Hz)0 20 40 60 80 100 120 140 160 180 200 220 240 260 m3/h
0 200 400 600 800 1000 gpmm
320
280
240
200
160
120
80
40
0
ft1120
1040
960
880
800
720
640
560
480
400
320
240
160
80
0
TDH
– 35
00 R
PM (6
0 Hz
)
ft
750
600
450
300
150
0
m
200
150
100
50
0TD
H –
2900
RPM
(50
Hz)
0 200 400 600 800 1000 1200 1400 gpm
0 50 100 150 200 250 300 m3/hFLOW – 3500 RPM (60 Hz)
1
23 4
987
6
5
10
1112
1314
16
21
19
20
18
MKIII SALES BULL.a - 1 6/3/02 1:46 PM Page 7 Dan K. Snelson Scratch Too:Mark III:
The thirty pumps in the Mark IIIfamily are built with only threedifferent power frames.
MARK III Standard Group II
• • •• • • • •• •
• • •• • •• • •
• • • • • •• • •• • •• • •
• •• • •• • •
• • • • •• •• • •
POW
ER E
ND
REAR
COV
ERS
ADAP
TERS
REVE
RSE
VANE
IMPE
LLER
S
FRON
T V
ANE
OPEN
STY
LEIM
PELL
ERS
CASI
NGS
3X2-8
4X3-8
2X1LF-10
2X1-10A
3X11/2-10A
3X2-10A
4X3-10
4X3-10H
6X4-10
6X4-10H
3X11/2LF-13
3X11/2-13
3X2-13
4X3-13
4X3-13HH
6X4-13A
OR
Mark III Standard Group II
Rotating Equipment Division
Durco Mark IIIInterchangeability
7
MARK III ANSI STANDARD
• •• • •• • •
• • • • •• •
• • •• • •
POW
ER E
ND
REAR
COV
ERS
REVE
RSE
VANE
IMPE
LLER
S
FRON
T V
ANE
OPEN
STY
LEIM
PELL
ERS
CASI
NGS
11/2X1LF-4
11/2X1-6
3X11/2-6
3X2-6
11/2X1LF-8
11/2X1-8
3X11/2-8
OR
POW
ER E
ND
REAR
COV
ERS
ADAP
TERS
REVE
RSE
VANE
IMPE
LLER
S
FRON
T V
ANE
OPEN
STY
LEIM
PELL
ERS
CASI
NGS
8X6-14A
10X8-14
6X4-16
8X6-16A
10X8-16
10X8-16H
10X8-17
OR
• • •• • • • •• • •• • •• • • • • •• • •
• • • •
Mark III Standard Group III
Mark III Standard Group I
SealSentry provides a choice offive different seal chamberoptions to best meet yourspecific needs.
PumpSel™…This accurate pump selectionsoftware program is availablefrom your local sales represen-tative. This software assurescorrect sizing and selection ofpumps and magnetic couplingsto best suit your processapplication needs.
PumpSel also aids in checkingthe suitability of existing pumpswhen process requirementschange.
MKIII SALES BULL.a - 1 6/3/02 1:46 PM Page 8 Dan K. Snelson Scratch Too:Mark III:
Flowserve offers a choice of twopower ends: the standard MarkIIIA; or the optional ANSI 3A(shown below).
Standard Mark IIIA power endsfeature:• Double row angular contact
outboard/single row, deepgroove inboard bearings forexcellent axial and radial loadsupport
• Double lip oil seals• Top mounted vent and oil filler• Trico oiler• Large one inch (25 mm)
diameter reflective sight glass• Micrometer adjustment• Optional oil slinger
Rotating Equipment Division
Durco Mark IIIPower Ends
8
ANSI 3A™ power end is soadvanced it carries a three-year MTBPM guarantee.• Certified clean room
assembly• Inpro/Seal’s “VBX” non-
contact Vapor Block BearingIsolator keeps lubricants inand contaminants out
• Magnetic drain plug collectsmetallic contaminants
• Top vent replaced with plug• Lubrication options
– Synthetic lubricants canallow up to three yearsbetween oil changes
– Oil mist systems– Shielded and grease
lubricated bearings(two-year MTBPMguarantee)
Note: Adherence to properinstallation, operation andmaintenance program isnecessary for three-yearMTBPM guarantee.
Flowserve is the only pumpcompany in the world thatcan commit to deliver allpower ends assembled ina “clean room.”
Unique, external micrometershaft adjustment• Accurate impeller clearance
setting in 20 seconds• Superior to jackscrew
designs as perpendicularityis maintained through metal-to-metal fit inherent withmachined threadconstruction
• Threads protected with O-rings
Metal-to-metal constructionassures a true running and concentric shaft,extending bearing andmechanical seal life.
Ductile iron frame adaptermeets ASME B73.1.
Large, one inch (25 mm) diameterreflective sight glassto accurately gauge oil level.
Magnetic drain plug (optional).
Rigid foot design.
.010"
MKIII SALES BULL.a - 2 6/3/02 1:50 PM Page 1 Dan K. Snelson Scratch Too:Mark III:
Unique ExternalMicrometer ImpellerAdjustment
It reduces maintenancetime and, most importantly,is precisely accurate.
Simply loosen the setscrews.Using a wrench rotate thebearing carrier counterclock-wise until the impeller lightlytouches the rear cover plate.
Select the impeller setting. Each notch on the carrier ringrepresents exactly 0.004 in (0.10 mm) of clearance. For animpeller setting of 0.020 in(0.5 mm) count five notchescounterclockwise.
Move the bearing carrierclockwise the selected numberof notches. Tighten thesetscrews and check theimpeller clearance with thefeeler gage.
The Heart of the Pump: Shaft and Bearing Design
Flowserve offers the largestshaft and bearing componentsavailable in standard ANSIpumps. The following com-parison of a Durco Group IIpower end with that of a majorcompetitor demonstrates thebenefits of heavy-duty design.
Bearings (see Table 1)Greater load handling ratingmeans extended MTBPM.
Extended bearing lifecomparison is the ratio of theload ratings to the third power,or:
I.B.= 13,400 3
=1.59 (+59%)11,900
O.B.= 19,200 3
=1.61(+61%)16,400
Shafts (see Table 2)Solid shafts are recommendedover shaft sleeves because theyreduce the harmful effects ofdeflection and vibration. Whileshaft sleeves may simplifymaintenance, solid shaftsreduce it.
Proper selection of wet endmaterials of construction andmechanical seal design offsetpositive features of the shaft sleeve option.
The formula I=L3/D4 offers anindex of deflection to comparepump designs where:I = index of deflectionL = length of shaft overhang
from bearingD = rigid shaft diameter
Note: The Deflection Index pro-vides an approximate comparisonof shaft stiffness. A detailedanalysis should be made todetermine actual shaft deflection.
Flowserve 711/16 in 17/8 in 37 11/2 in 90(189 mm) (48 mm) (38 mm)
MajorCompetitor 83/8 in 13/4 in 63 11/2 in 116
(213 mm) (45 mm) (38 mm)
Table 2Deflection Comparison
Flowserve 6310 13,400 lb 5310 19,200 lb(6,078 kg) (8,709 kg)
MajorCompetitor 6309 11,900 lb 5309 16,400 lb
(5,398 kg) (7,439 kg)
Table 1Bearing Comparison
43-252% greater stiffness,indicated by lower index numbers,results in longer MTBPM.
Durco bearings are designed tolast up to 61% longer.
Group II I.B. Dynamic O.B. DynamicBearing Load Rating Bearing Load Rating
Group II Overhang Solid Shaft Deflection Shaft DeflectionLength Diameter Index w/sleeve Index
Rotating Equipment Division
Durco Mark IIIHeavy Duty
Shaft andBearings
9
FEATURES/ENHANCEMENTS
MKIII SALES BULL.a - 2 6/3/02 1:50 PM Page 2 Dan K. Snelson Scratch Too:Mark III:
Winner of the Vaaler Awardfor design innovation.
Durco SealSentry™ family ofseal chambers offers threeFM (flow modifiers) modelsand two cylindrical bore (CB) options. There is aSealSentry chamber to bestmeet your application needs.
Rotating Equipment Division
Durco Mark IIISealSentry™
Chambers
10
FMSSame as FML but accommodatesseals with small gland bolt andgasket circles:• Single seals with all seat
mounting configurations can beinstalled
• This design is our secondaryrecommendation to the FML
FMICast-in integral gland is wellsuited for:• Single internal, flexibly
mounted seals• “Sanitary-type”
applications• Utilizes sleeve for seal
setting and fast installation
CBLOversize, cylindrical step boredesigned for seals with large glandbolt and gasket circles:• Dual internal component seals
isolate the seal chamber from theprocess with external sourceflush
• Single seal with throttle bushingand flush to boost pressure overflash point
CBSCylindrical bore designed forpacking arrangements andconventional seals with smallgland bolt and gasket circles
FMLPreferred selection in mostapplications. Designed for sealswith large gland bolt and gasketcircles:• Single internal cartridge seals• Dual internal/external cartridge
seals• Single internal component seals
with flexibly mounted seats• Dual internal “true” tandem
design cartridge seals
MKIII SALES BULL.a - 2 6/3/02 1:50 PM Page 3 Dan K. Snelson Scratch Too:Mark III:
Advanced FM SealSentryDesign Technology• Self-Flushing• Self-Venting• Self-Draining
Seal life is extended due tosuperior purging of heat, solidsand vapors. Single seals canoften be selected where dualseals or external flush andthroat bushing combinationshad been used, such as onsolids, slurry and liquorservices. Flush plans 11, 32,52, 53, etc. can be eliminated.Costs are reduced. Pumpreliability is increased.
Flow Modifiers ExtendMechanical Seal MTBPM• Flow modifiers redirect flow
from circumferential to axial• Balanced flow with low
pressure drop in the chamberhelps keep solids in suspension,minimizing erosivecharacteristics of the process
• A mechanical seal creates acentrifuging action away fromits parts and into the returningflow path of the process liquid
• Solids and slurry merge in thereturning flow path and areflushed out of the seal chamber
Rotating Equipment Division
Durco Mark IIISealSentry ™
FM SeriesSeal Chambers
11
The FM (flow modifiers)series features an enlarged,tapered bore with cast-inflow modifiers.
FEATURES/ENHANCEMENTS
Jacketed Seal ChamberDesigned for effective heattransfer in the seal chamberarea or across the entire sur-face area of the process fluid.
Jacketed standard bore(CBS) whencooling the sealchamber is theobjective.
Jacketed FMchamber ispreferred whenprotection ofthe processtemperature isimportant.Maximizing seal life involves
proper selection of the sealchamber and seal and glandcombination. Generally, the sealfaces should be located directlyin the flush path.
For SealSentry video and proofof performance contact yourlocal Flowserve sales office.
MKIII SALES BULL.a - 2 6/3/02 1:50 PM Page 4 Dan K. Snelson Scratch Too:Mark III:
For Low Flow and/or HighHead Applications see pages 22 and 23.
Exclusive reverse vane impellerwith balance holes offersimportant performance enhancing,maintenance reducing advantages.
Front vane open style impelleris fully interchangeable with thereverse vane impeller. Excellentchoice for stringy and certainapplications requiring high shear against the casing.
In-shop impelleradjustment…practical aswell as productive! Rear cover
wear surfaceversus casingmeans lowerreplacementparts costs.
Low predictable sealchamber pressuremeans longer seal life. Clearance is set to the
rear cover in the shop –not to the casing which isleft in the piping.
Lowest overallrequired NPSH ofany standard pump.
Rotating Equipment Division
Durco Mark IIIImpellers
12
Durco reverse vane impellersdeliver unequalled efficiencyand performance. This exclusiveimpeller design extends bearingand seal life.
• Low, predictable sealchamber pressure and thrustloads resulting from backvane pumping action andbalance holes
• Low required NPSH, lowestoverall of any standard pump
• Rear cover plate wearsurface as the flow path exitsthe rear of the impeller,placing abrasive wear on therear cover rather than themore expensive casing
Note: Recessed impellerpumps offer excellentsolids handling capabilities. See page 28.
• In-shop impeller adjustmentwith the only impeller designthat takes full advantage of theback pull out feature. Since thecritical running clearance is setbetween the rear of the impellerand the rear cover plate, bothimpeller and mechanical sealsettings can be done in theshop, “on the bench,” instead ofunder adverse field conditions
• Repeatable performanceassurance with the only impellerdesign that offers repeatabilityin seal chamber pressure andbearing thrust loads
Clearacover iwith cain the p
Rear coverwear surfaceversus casingmeans betterreplacementparts costs.
MKIII SALES BULL.a - 2 6/3/02 1:50 PM Page 5 Dan K. Snelson Scratch Too:Mark III:
Rotating Equipment Division
13
Only Durco reverse vaneimpellers offer repeatableperformance after wear andimpeller adjustment.
Performance Life Cycle:Durco Reverse Vane Impellerwith Balance Holes Effects of Wear• Thrust loads decrease as seal
chamber gap widens• Chamber pressure increases as
gap widensEffects of Impeller Adjustment toSeal Chamber• Original pressures and loads
re-established after adjustment • Repeatable MTBPM cycle life
Reverse Vane Impeller
An impeller cannot be adjustedto two locations.
Seal and bearing life arereduced due to increased loadsafter wear and maintenanceadjustment.
Performance Life Cycle:Front Vane Open StyleImpeller with Pump Out Vanes Effects of Wear• Thrust loads increase as seal
chamber gap widens• Chamber pressure increases
as gap widensEffects of Impeller Adjustmentto Casing• Chamber pressures and
bearing loads increase aftereach adjustment
• Non-repeatable MTBPMcycle life
Front VaneOpen Style Impeller
The reverse vaneimpeller has only one setof pumping vanes andone critical tolerancelocation – between theimpeller and rear cover –to establish:• Performance• Efficiencies• Seal chamber pressures
(i.e., mechanical sealMTBPM)
• Thrust/axial loads(i.e., bearing life)
Since an impeller can onlybe set in one direction, thereverse vane impeller hasinherent advantages.
The front vane openstyle impeller has twosets of pumping vanesand two critical tolerancelocations:• The front vane of the
impeller clearance tothe casing establishes:– performance– efficiencies
• The impeller pump outvanes clearance to therear cover establishes:– seal chamber
pressures andseal life
– thrust loads andbearing life
ReverseVaneImpellerAdjustment
FrontVaneImpellerAdjustment
FEATURES/ENHANCEMENTS
Only OneToleranceImpeller VaneTo Cover
PumpOutVanes
PumpPerformanceVanes
MKIII SALES BULL.a - 2 6/3/02 1:50 PM Page 6 Dan K. Snelson Scratch Too:Mark III:
Shaft Material ChoicesStandard: investmentcast or high alloy barstock available in a widerange of materials,including proprietaryDC8 and SD77 wet ends.
DC8 and SD77 offersuperior corrosionresistance and hardnessto minimize shaft fretcorrosion and maximizeshaft wet endperformance.• DC8 – a cobalt base
alloy with chromiumand molybdenum
• SD77 – or Superchlor®
is a high silicon ironalloy
Flowserve recommends theuse of solid shafts rather thanshaft sleeves to reduce theharmful effects of deflectionand vibration. Shaft sleevesmay simplify maintenance butsolid shafts reduce it.
Rotating Equipment Division
Durco Mark IIIShafts & Sleeves
14
➄ Accurate machining underbearings ensures perfect bearingfits without vibration or hotrunning.
➅ Run-out of <0.001 in (0.03 mm) atmechanical seal allows seal facesto run true.
➆ Critical surfaces ground to a sur-face finish of 16µ in (0.4 micron)ensure the secondary sealingability of mechanical seals.
➇ Steel power ends handle higherhorsepower loads than stainless.
➀ Radiused “sled-runner” keywaysimprove strength at this stresspoint.
➁ Offset keyways aid shaft balance.
➂ Alloy identification on everyshaft and sleeve ensures that theright parts go in every time.
➃ Large radii fillets add strength.
Shaft Choices
Friction-Welded: a steelpower end friction weldedto a solid alloy wet end
Composite: a steel shaftend-to-end with an integralsleeve of DC8, SD77 highsilicon iron, ceramic(alumina or zirconia)
Solid: steel end-to-end orstainless alloy end-to-end
Hook Sleeve: a steel shaftend-to-end or a steel powerend friction welded to astainless wet end accom-modating a hook sleeve
Durco shafts and sleeves aredesigned to improve pumpreliability.
➈ Minimally radiused edges ensurefull contact with impeller forreduced run-out.
MKIII SALES BULL.a - 2 6/3/02 1:50 PM Page 7 Dan K. Snelson Scratch Too:Mark III:
Extend MTBPM At Reduced Cost
Flowserve’s family of pre-engineered baseplate designsfurther extends MTBPM byreducing internal pump stressand vibrations. That is whyFlowserve recommendsreinforced rigid baseplates.Plus, customers who know thevalue of pre-engineered and
BaseLine offers five (5)standard types (A through E)of baseplate designs. (See pages 16 & 17)
Rotating Equipment Division
Durco Mark IIIBaseLine
Pre-EngineeredBaseplate
Designs
15
reinforced baseplates help avoidpotential confusion in specifica-tion interpretation, delays inshipments and added costs.BaseLine offers a broad rangeof metal and non-metallic, groutand stilt mounted designs andstandard options. This providesbroad flexibility in choosing thebaseplate that best meets applica-tion needs and operating budget.
1 Machined coplanar mounting surfaces to O O O O O O Y0.002 in/ft (0.17 mm/m) with 125µ in (3.2 micron) finish
2 Added structural (cross member) support N N Y Y Y Y Y3 Added torsional support with end caps NR Y Y D O O Y4 Tapped holes for four (4) motor adjuster bolts O O O Y O O Y5 Four (4) - SS transverse jack bolts - motor adjusters O O O Y O O Y6 Sloped surface to an integral drain N N C N N N Y7 Integral sloped drip rim around base N N N N N Y Y8 4 in (102 mm) diameter grout holes -
max. 30 in (762 mm) run to vent Y Y Y N Y Y Y9 1/2 in (13 mm) vent holes at corner of each chamber NR O NR NA Y Y Y
10 Lower surface shaped to anchor in grout N N N NA Y Y Y11 Integral lifting eyes at four (4) corners O Y O O Y Y Y12 Tapped leveling holes four (4) corners O O N S Y Y Y13 Continuous seam weld construction NA Y NA O Y Y Y14 Welded raised lip around grout hole(s) NR NR NR NA NR NR O15 Stilt mounting options with floor cups NR NR O Y D D D16 Spring mounted load designs NA NA O O D D D17 Catch basin (304SS or other materials) O O O O O NR Y18 Option for eight (8) total motor adjusters D D O D D D D19 Dimensions to ANSI B73.1M-1991 Y Y Y Y Y Y Y
Y = Standard N = Not available NR = Not recommended D = Needs design timeO = Optional NA = Not applicable C = Sloped catch basin with 1 inch (25 mm) drain (option) S = Stilts for leveling
See pages 16-17 for BaseLine model descriptions
Item Standard Options Type A Type B Type C Type D Type D Type ENo. Gp I & II Gp III with Rim
FEATURES/ENHANCEMENTS
MKIII SALES BULL.a - 2 6/3/02 1:50 PM Page 8 Dan K. Snelson Scratch Too:Mark III:
Rotating Equipment Division
Durco Mark IIIBaseLine™
Baseplate System
16
Type AStandard ANSI baseplate;foundation or limited stress stilt mounted.
Type BPolybase™ baseplate; foundation or stilt mounted.
Type CReinforced baseplate; stiltmounted.
Type DReinforced baseplate; foundationmounted; with optional drip rim.
Type EHeavy-duty, foundation mountedbaseplate; complies with PIPRESP 002.
Reducing internal stressand vibration extendsMTBPM of pump/motorpackages.Pump users specify rigidbaseplate designs to:• Provide torsional lateral
and longitudinal rigidity• Improve vibration
dampening throughgreater mass anddesign stiffness
• Protect against transitdamage
• Resist twisting duringinstallation
• Maintain designed-inshaft alignment
• Reduce installation andshaft alignment time
• Reduce diaphragmingor separation fromgrout
• Improve pump/motor/seal MTBPM
• Reduce total life cyclepump/motor/seal costs
BaseLine can handle thestress. Rigid designbegins with thick plateconstruction.Metal baseplate sizes:• 139 to 258 feature
1/2 in (13 mm) steelplate construction
• 264 to 280 feature 5/8 in(16 mm) steel plateconstruction
• 368 to 398 feature 3/4 in(19 mm) steel plateconstruction
Polybase baseplates areconstructed of 3 in (76 mm) to4 in (102 mm) solid polymerconcrete. Baseplate types B, C,D and E are reinforced withadded structural support forimproved rigidity.
Flowserve offers a family of fivetypes of pre-engineeredbaseplate designs to extendMTBPM and reduce costs.
MKIII SALES BULL.a - 2 6/3/02 1:50 PM Page 9 Dan K. Snelson Scratch Too:Mark III:
Rotating Equipment Division
Durco SolidPolymer Concrete
Polybase™
17
Featuring Durco SolidPolymer ConcretePolybase™ and Polybloc™Adjustment System
Polybloc™ – MotorMounting Block• Flatter and more
repeatable heighttolerances than steel
• Corrosion resistant• Superior vibration
dampening• Full foot support
(no overhang)• Shown with optional
bloc-lock and fastenersupport
• Available for otherpump/motor oralternate equipmentapplications
8-Point™ Adjuster• Allows precise motor
adjustment to reducealignment time
• Used with recessedbloc-lock device
Baseplates Provide TheBackbone for ExtendedMTBPMThe test stand provided threecorner support of the ungroutedbaseplates. The addition ofweights on the unsupportedfourth corner caused baseplatedistortion. This distortionresulted in measurable shaftmovement that can causeproblems with field installationsand negatively affect MTBPM.
The twist test is a means ofcomparing rigid baseplatedesigns. Correctly installedrigid baseplates should notexperience these twist effects.For more information about theresults of baseplate testingcontact your local Flowservesales representative.
Type B – Polybase baseplate
Polybase• Low installed cost• Superior vibration dampening• Corrosion resistant• Superior resistance to
twisting or diaphragming• Designed to be flat• Available with or without
catch basins and grout holes• Inserts can be located to
mount alternate equipmentconfiguration requirements
Vibration damping of polymerconcrete versus cast iron.
Cast Iron0.125 Sec.
Polymer Concrete0.125 Sec.
© John F. Kane, Composites Institute,The Society of the Plastics Industry, Inc.
Baseplate Rigidity Test – Twist Mode
0.070 (1.78)
0.060 (1.52)
0.050 (1.27)
0.040 (1.02)
0.030 (0.08)
0.020 (0.51)
0.010 (0.25)
0.000 (0.00)
A
D
E
BC
0 100 200(45) (91)
Load - lb (kg)
Defle
ctio
n –
inch
(mm
)
Type A 0.022 in (0.56 mm)
Type B 0.004 in (0.01 mm)
Type C 0.003 in (0.08 mm)
Type D 0.016 in (0.41 mm)
Type E 0.005 in (0.13 mm)
Maximum Parallel ShaftDeflection At Applied Force
FEATURES/ENHANCEMENTS
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Rotating Equipment Division
Options to SolveApplication
Problems
18
Adjustable Rigid Foot Mount• Assures accurate alignment to
the baseplate and piping• Designed to support all normal
loads
Standard Footed Motors• Special machine-cut C-Face of
assembled unit ensures shaftperpendicularity
• Motor is cantilevered, or freehung (Footed design providessupport during shipping.)
• Tested and proven through405TC frame to 100 hp (75kW)to ensure rigid assembly andfreedom from excessivevibration and deflection
To extend MTBPM, uniquedesign technologies and com-ponent options with superiorpump application, installation,process and selection know-how are all necessary.
Certain applications needtechnical advancement in pumpdesign and performance en-hancing options to stay reliable.
Flowserve’s Unique C-PlusPrecision Alignment System(Four Point)To achieve the best processpump and motor MTBPMrequires shaft alignments of less than 0.002 in (0.05 mm).Flowserve’s unique C-Plus Precision Alignment Systemroutinely delivers shaft alignmentsbelow 0.002 in (0.05 mm) in lessthan thirty minutes.
Ultralign™ Heavy-Duty/ RigidDesign C-Flange Adapter• Cantilevered motor shaft stays
aligned with pump shaft evenwith undesirable movementcaused by piping and tempera-ture induced stress loads
• Eliminates foot mounting ofmotor and pump power end tothe base. This greatly reducessoft foot and problems fromundesired baseplate twistingand diaphragming
• 0.007 in (0.18 mm) nominalparallel shaft alignment…0.002 in (0.05 mm) with C-Plusprecision alignment option
• <0.001 in/in (0.001 mm/mm)angular alignment
MotorAdapter
MotorMountingStud
Nut
SpacerRing
Jam Nut
MotorAdjuster
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Motor and Bearing HousingFoot Mounting To Base IsNot Required OrRecommended• Reduces soft foot potential• Helps eliminate alignment
distortion caused byfulcrum effect of soft footbolting to the base
• Optimizes the ability of theC-Flange design to movethe motor with the pumpshaft, maintainingalignment
Jacketed Casings Provide temperature control.Either integral (as shown) orbolt-on jackets available.
Centerline Mounted CasingsMay be used to reduce loadscaused by thermal expansion.Jacketed feet with inlet/outletports further assure effectivetemperature control.
For Low Flow and/or HighHead Applications see pages 22 and 23.
Stilt Mounted Baseplate• Provides relief of external pipe loads
by allowing the assembly to move tothe point of least resistance
• Stilts can allow for improved pumpalignment to process pipe
• Spring Load Option -Reduces the need for pipe loops or
expansion jointsAllows the pump to adjust to fluc-
tuating discharge pipe loads causedby changing process temperatures
Absorbs vibration
Rotating Equipment Division
19
FEATURES/ENHANCEMENTS
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This transparent, polycarbonateshield provides protection fromthe dangers of:• Process fluid spray• Rotating shaft and seal
componentsThis splash and shaft guardis a one-piece shield thatenvelops the open areasbetween the bearing housingand the casing.• Fluid spray from a mal-
functioning seal is deflectedby the shield
• The shield protects fingersand clothing from exposureto the rotating shaft
• Its transparency permitsvisual inspection of theseal area
• Constructed of UV-protectedpolycarbonate
• Optionally available in PVDF• Applications from -70°F
(-57°C) to 300°F (149°C)• Available for Mark II, Mark III
and Chemstar® pumps• Protected by US patent
number 5,807,086
Rotating Equipment Division
DurcoShield ™
Pump Safety andInspectionAccessory
20
DurcoShield is easy to install orto remove. Simply spread theshield apart…fit around thebearing housing adapter…andsnap into place. The spring-liketension holds the shield firmly inplace. No tools or fasteners arerequired.
Note:DurcoShield is not a containmentsystem, nor a seal backup system.It is a limited protection device. Itwill reduce, but not eliminate, theprobability of injury.
Slots or holes to accommodateseal support piping/tubing can beeasily located and drilled or cut.
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The Durco ClearGuard™permits visual inspection ofcoupling components whileprotecting personnel frompotential safety hazards of rotating parts.• Constructed of tough, durable,
transparent polycarbonatewith ultraviolet light inhibitors
• Tinted yellow to alertpersonnel to potential safety hazard
Early WarningThe ability to inspect thecoupling through ClearGuardcan provide early warning ofdeteriorating or malfunctioningcomponents. It also permitsuse of a stroboscope to easilymeasure shaft rotation speed.
Global ApplicationClearGuard meets machineryguard safety guidelines.Nothing larger than 6 mm(0.24 in) in diameter can enterthe shell.
Easy AssemblyTwo identical shell halves aresecurely held together by thesupport legs and standardfasteners. The assembly isthen attached to the baseplatewith standard fasteners.
Rotating Equipment Division
DurcoClearGuard ™
Non-MetallicCoupling Guard
21
FEATURES/ENHANCEMENTS
• Vented for adequate aircirculation
• Non-sparking, corrosionresistant and paint-free forenhanced safety, appearanceand sanitation
• Available for all Durco MarkIII ANSI pumps with NEMAor IEC motors and ChemstarISO pumps with IEC motors
• Patent pending
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Rotating Equipment Division
22
Durco Mark IIILo-Flo™
Pumps
Expanding Volute Casing
Circular Concentric CasingInternal bypass is drilledthrough the discharge withoutbreaching the casing wall orcreating a potential leak path
Circular concentric casing and radial vaneimpeller
The unique design ofthese componentsfurther extends MTBPMwhen compared withstandard pumps.• Radial loads are
reduced up to 90% at low flows
• Shaft vibration is reduced up to 50% (see graph)
• Bearing life is extended
• Mechanical seal life is extended
Radial vane impeller isspecifically designed for highhead/low flow applications
The first to introduce an ANSIstandard high head/low flowpump, Flowserve has refinedits design with a circularconcentric casing to complementits radial vane impeller. Theresult has been improvedpump reliability with extendedMTBPM at low flow rates.
• Standard Mark IIIApower end maximizesinterchangeability
• Optional ANSI 3Apower end shownhere
• Conforms tostandard ANSIdimensions
• Offered in awide selectionof metallurgy
ApplicationsUsed throughout theprocess industries forgeneral purpose applicationsrequiring high heads withlow flow rates.
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Rotating Equipment Division
23
LO-FLO
Flowserve’s superior radialvane impeller design provides:• Minimal thrust loads• Reduced NPSH requirements• Low seal chamber pressures• Broader applications range• Longer seal and bearing life
Offered in a wide selection of metallurgy.
Four sizes • 1K1.5 x 1LF-4• 1K1.5 x 1LF-8• 2K2 x 1LF-10• 2K3 x 1.5LF-13Capacities• 60 Hz
To 220 gpm (50 m3/h)
• 50 HzTo 175 gpm(40 m3/h)
Heads• 60 Hz
To 985 ft (300 m)
• 50 HzTo 655 ft (200 m)
• Pressures to 450 psi(3100 kPa)
• Temperatures to 700˚F (370˚C)
(See compositeperformance curvespage 6)
100%
75%
50%
25%
0%0 100 200
0 25 50Lo-FloStandard
Flow
Perc
ent o
f max
imum
vib
ratio
nof
the
stan
dard
pum
p
gpm
m3/h
SHAFT VIBRATION
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Rotating Equipment Division
24
Durco Mark IIISealmatic
Your choice of three (3)sealingarrangements
Repellerchamber
RepellerLiquid/airinterface
Stopped Running
• Standard Mark IIIA…oroptional ANSI 3A power endshown here (See page 8)
• Optional ANSI 3A power endoffers three-year performanceguarantee
• Available with most of thestandard and optional featuresof the Mark III ANSI Standardpump
Dynamically sealing repellereliminates the need forconventional mechanical seals
No mechanical seal is neededduring operation as centrifugalforce created by a spinningrepeller (expeller) removes fluidfrom the seal chamber. Whenthe pump is stopped, a static sealis used to keep it from leaking.The need for external flushingand process contaminationcontrol are eliminated.
Applications• Tough services where sealing
is difficult• Services where a flush is
undesirable (e.g., evaporatorfeed)
• Continuous, around-the-clockservice
• Batch operations where a “rundry” condition might exist
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Rotating Equipment Division
25
Seventeen Sizes• Eleven Group II
2X1M-10A3X11/2M-10A3X2M-10A4X3M-104X3M-10H6X4M-106X4M-10H3X11/2M-133X2M-134X3M-136X4M-13
• Six Group III8X6M-14A10X8M-146X4M-168X6M-16A10X8M-1610X8M-16H
Capacities(Performance similar to Mark III StandardANSI. See page 6.)• 60 Hz
To 7400 gpm(1680 m3/h)
• 50 HzTo 6120 gpm(1390 m3/h)
Heads• 60 Hz
To 750 ft (230 m)• 50 Hz
To 510 ft (155 m)
• Maximum shaftdeflection of less than0.002 in (0.05 mm)
Available in all alloys and all metallic pumpdesigns.
• Choice of static sealingoptions: – Checkmatic™ lip seals– Flexible graphite packing
and– Dry-running end-face seal
options
• Standard Mark III reversevane impeller for peakefficiency
• Available with recessedimpeller option (See pages28 and 29)
MARK III SEALM
ATIC
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Durco Mark IIIUnitized
Self-Priming
Rotating Equipment Division
26
• Standard Mark IIIA…oroptional ANSI 3A power endsshown here (See page 8)
• Optional ANSI 3A power endoffers three-year performanceguarantee
• Available with most of thestandard and optional featuresof the Mark III ANSI Standardpump
Conveniently located high and dry at ground level whereinstallation is simple andmaintenance more easily andmore economically performedCosting less to buy, install andmaintain than submersiblepumps, the Mark III self-primingpump is designed to draw fromliquid sources below groundlevel or from sources which haveno positive pressure to naturallyprime the pump. Its compactdesign enables it to fit in tightclearance locations…it can beeasily mounted on a trailer formovement to various pumpinglocations such as wastewaterlagoon service.
Air BleedLine
Applications• Sump service• Tank car unloading• Duplex pumping
lift station
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Eight Sizes• Two Group I
1J11/2X1US-61K11/2x11/2US-82
• Six Group II2K2X11/2US-10A2K3X2US-102K4X3US-10H2K3X2US-132K4X3US-132K6X4US-13A
Capacities• 60 Hz
To 1400 gpm(320 m3/h)
• 50 HzTo 1170 gpm(265 m3/h)
Heads• 60 Hz
To 400 ft (120 m) • 50 Hz
To 280 ft (85 m) Static Suction Lift• To 20 ft (6 m)
Rotating Equipment Division
27
• Unitized casing has large primingchamber, air separator and volutein one integral piece.
MARK III UNITIZED SELF-PRIM
ING
Durco Self-Priming TanksThese can be fitted to all Durcopumps to provide self-primingcapability.
Priming tank options can bespecified for larger capacityand higher heads and specialsolids handling applications.
• Flows to 30,000 gpm(6820 m3/h)
• Solids to 4 in (100 mm)diameter
Heads• 60 Hz To 985 ft (300 m)• 50 Hz To 655 ft (200 m)
Available in alloy andnonmetallic materials.
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Durco Mark IIIRecessed
Impeller
Rotating Equipment Division
28
• Available withSealSentry orSealmatic chambers
Trouble-free pumping of solid,stringy or fibrous slurries
Combines the best designfeatures of the Mark III ANSIStandard pump with the vortexaction of a recessed impeller.These specific purpose featuresalong with thick wall, wet endcomponents offer extendedservice life when handling mediatypically too tough for an ANSIstandard pump.
Applications• Light slurries• Corrosive/erosive services• Large diameter solids• Waste streams• Fluid where shearing must be
avoided• Protection of solids integrity
• Standard Mark IIIA…oroptional ANSI 3A powerends shown here (Seepage 8)
• Optional ANSI 3A powerend offers three-yearperformance guarantee
• Available with most of thestandard and optionalfeatures of the Mark IIIANSI Standard pump andthe Sealmatic dynamicallysealed repeller design
• Tangential dischargeminimizes turbulence
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Rotating Equipment Division
29
• Like the reverse vane, therecessed impeller sets to therear cover
• With only a fraction of themedia contacting the impeller,the vortex action minimizesabrasive wear while maintainingsolids integrity
• Stocked in CD-4MCu duplexstainless steel
• Available in all standard alloymaterials
Precision cast impellerEnsures peak energyefficiency and lowNPSHR. Pump out vanesfurther control sealchamber pressure andkeep solids from criticalseal areas. Mechanicalseal and packing life are maximized.
Five Sizes• One Group I
1J2X2R-6• Four Group II
2K2X2R-102K3X3R-102K4X3R-132K6X4R-13
Capacities• 60 Hz
To 2000 gpm (455 m3/h)
• 50 HzTo 1735 gpm (394 m3/h)
BEP• 60 Hz
To 1200 gpm (270 m3/h)
• 50 HzTo 1135 gpm (258 m3/h)
Heads• 60 Hz
To 400 ft (120 m) • 50 Hz
To 270 (82 m)
Can be specified as self-priming pump withpriming tank option. (See page 27)
MARK III RECESSED IM
PELLER
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Rotating Equipment Division
30
Durco In-Line andHigh SiliconIron Pumps
Durco In-Line
The Durco In-Line ANSI pump,with its own independentbearing housing and rigidC-flange style motor adapter,remains one of the mostreliable process pump designsavailable.
Nine sizes availableCapacities• 60 Hz
To 1580 gpm (360 m3/h)• 50 Hz
To 1280 gpm (290 m3/h)Heads• 60 Hz
To 460 ft (140 m)• 50 Hz
To 315 ft (96 m)
Please see Bulletin P-20-100 for more complete information.
High Silicon Iron
Unmatched corrosionresistance of high silicon iron. ExclusiveSuperchlor® compositeshaft provides wear andcorrosion resistance. Five sizes are available.Capacities• 60 Hz
To 900 gpm(205 m3/h)
• 50 HzTo 750 gpm(170 m3/h)
Heads• 60 Hz
To 180 ft (55 m)• 50 Hz
To 125 ft (38 m)
For more completeinformation, please seeBulletin P-11-101.
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Durco Chemstar ®
ISO Standard
Rotating Equipment Division
Recognized worldwide as apremier name in ISO chemicalprocess pumps
Chemstar pumps conform toISO 2858 dimensional and ISO5199 design criteria.
Chemstar utilizes the sameunique features of the Mark IIIANSI pump for maximizingperformance and mean timebetween planned maintenance(MTBPM).• Reverse vane impeller• SealSentry family of seal
chambers• Choice of power ends• Fastest maintenance
turnaround time withmicrometer type shaft andimpeller adjustment
Twenty-seven sizes areavailable. Capacities• 50 Hz
To 400 m3/h(1760 gpm)
Heads• 50 Hz
To 160 m (525 ft)
Available in most alloymaterials.
For completeinformation requestBulletin ISO-10-EC-05/1998.
OTHER DURCO PUMPS/GENERAL INFORM
ATION
31
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Rotating Equipment Division
32
Durco Guardianand Chemstar MDSealless Metallic
Magnetic DrivePumps
Guardian and Chemstar MDpumps utilize the sameimpellers and casings as theconventionally sealed Mark IIIand Chemstar process pumps.
Silicon carbide bearings offerunmatched corrosion andabrasion resistance. Uniquehigh temperature bearingassembly compensates forthermal expansion.
Flowserve ANSI and ISO metallicmagnetic drive pumps are usedwherever process leakagecannot be tolerated. Zeroleakage requirements include:
• Emissions reduction
• Toxic services
• Flammable liquids
• Expensive liquids
• Ultrapure services
• Difficult to seal liquids
Guardian®
Durco Guardian pumpsconform to the ASME B73.1M(ANSI) dimensional standard.
Chemstar® MDDurco Chemstar MD pumpsconform to ISO 2858dimensional standards.
Broad ApplicationRange• Temperatures to 550°F
(288°C)• Wide range of alloys
for difficult servicesCapacities• 60 Hz
To 1650 gpm(375 m3/h)
• 50 HzTo 1375 gpm(312 m3/h)
Heads• 60 Hz
To 705 ft (215 m)• 50 Hz
To 490 ft (149 m)
See Bulletin P-20-500 for moreinformation.
MKIII SALES BULL.a - 3 6/3/02 1:57 PM Page 9 Dan K. Snelson Scratch Too:Mark III:
OTHER DURCO PUMPS/GENERAL INFORM
ATIONRotating Equipment Division
33
Durco PolyChem Non-Metallic
Sealed andMagnetic Drive
Pumps
M-SeriesMagnetic Drive Pump• Close coupled and long
coupled models• Simple design with minimum
number of parts• Separate inner magnet and
impeller components
Other non-metallicpumps
F-Series• Solid fiber reinforced
epoxy• ANSI dimensional
L-Series• Fiber reinforced
epoxy/PFA lined• ANSI dimensional
S-SeriesSealed Pump• Mark III power end features• Tapered bore seal chamber
with flow modifiers foroptimum seal performance
• Multiple mechanical sealingoptions available
Designed to global standardsfor superior performance andeconomy in highly corrosiveapplications.
Available in ANSI, ISO and JISconfigurations
• Global application• Parts continuity
Fluoropolymer PFA lined wet end• Superior corrosion resistance• Temperatures to 300°F
(150°C)
Capacities• 60 Hz
To 750 gpm(170 m3/h)
• 50 HzTo 625 gpm(140 m3/h)
Heads• 60 Hz
To 450 ft (135 m)• 50 Hz
To 310 ft (95 m)
Capacities• 60 Hz
To 1400 gpm (320 m3/h)• 50 Hz
To 1150 gpm (260 m3/h)Heads• 60 Hz
To 760 ft (230 m)• 50 Hz
To 530 ft (160 m)
Request Bulletin P-30-500 formore information.
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Rotating Equipment Division
34
Durco KW941Pump Power
Monitor
The KW941 Pump PowerMonitor monitors and displaysactual power to the pump,offering simultaneous protectionfrom underload and overloadoperating conditions.
Easy setup & calibration• Settings controlled from front
panel push buttons; no internaladjustments, dip switches orpotentiometers
• Large digital display for easyviewing and accurate settings
• One step calibration can beperformed without operatingpump. No need to run pump atoff-operating conditions tocalibrate power monitor
• Settings can be viewed oradjusted during normal pumpoperation
The KW941 Power Monitor is easy to install on new orexisting pump installations. All connections and controlsare located at motor starterelectrical enclosure as shown.Costly instrumentation wiringto the pump is eliminated.
The KW941 helps to eliminatecostly downtime and expensivepump repairs caused by:• Dry running• Pump overloads• Cavitation• Blocked lines• Closed suction or
discharge valves• Excessive wear or rubbing
Broad application range• Works on all pumps
having steady (non-pulsating) loads:centrifugal; gear;turbine; ANSI; API;paper stock; sealed;mag drive; cannedmotor; self-priming
• One model for up to600 hp (450 kW)
Premium features forreliable protection• Push buttons display
horsepower or kilo-watts; automaticconversion whenswitching displays
• Adjustable low powerand high power setpoints protect pumpfrom underload andoverload operation.Alarms can be trippedor pumps shut downbefore damage occurs
• Adjustable trip delaytimers filter outnuisance trips causedby temporary powerfluctuations
• Adjustable start-updelay timer is particularlyuseful in self-primingapplications
• 4 to 20 milliamp analogoutput facilitatesremote displays,operator interface andoutput to PLC or DCS
• Two form C relay out-puts for low and highpower trips. Outputs canbe used to shut downpump or trip alarms
• Automatic, manual andremote reset options forversatile operation
POWER
AMPERES
0% MOTOR LOAD 100%
Typical Low Flow/No Flow PumpProtection Zone
POW
ER/C
URRE
NT
By sensing power and not justamperes, linear measurements areprovided with the sensitivity to detectimproper operation while eliminatingunwanted nuisance trips.
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OTHER DURCO PUMPS/GENERAL INFORM
ATIONRotating Equipment Division
35
Durco Pump Parts andAlloy Materials
Specify genuine Durco parts foryour pump maintenance needs.
In addition to sure-betmaintenance savings onlyFlowserve offers:• Parts that are guaranteed to
fit…to last… and to perform• Lifetime castings guarantee• Quality assured safety for
operating and maintenancepersonnel
• Off-the-shelf availability froma computer-linked network
• Machining and modificationservice for special orders
• 24-hour emergency service• Application and materials
expertise • Complete analysis of your
maintenance needs withrecommended parts inventory
• Tungsten carbide hardcoated parts are available
To meet the concerns of OSHA1910 for replacement partsequal to original manufacturer’sspecifications, it is recom-mended to use only genuineDurco pump parts.
Flowserve’s foundriesare widely regarded asamong the best in theworld pouring alloysfrom common austeniticstainless steels to lightreactive alloys such astitanium. All wet endDurco castings carry alimited lifetime guarantee.
Attesting to the worldclass quality of its cast-ings, Flowserve was thefirst high alloy foundry inthe United States ofAmerica to have earnedapproval by Germany’sTechnischer Über-wachungs Verein (TUV).
ACI Equivalent Wrought ASTMDesignation Symbol Designation Designation Specifications*Ductile Iron DCI None None A395High Chrome Iron CR29 None None NoneCarbon Steel DS None Carbon Steel A216 Gr. WCBDurco CF-8M D4 CF-8M 316 A744, Gr. CF-8MDurcomet 100 CD4M CD-4MCu Ferralium® A744, Gr. CD-4MCuDurimet 20 D20 CN-7M Alloy 20 A744, Gr. CN-7MDurcomet 5 DV None None NoneDurco CY-40 DIN CY-40 Inconel® 600 A744, Gr. CY-40Durco M-35 DM M-35-1 Monel® 400 A744, Gr. M-35-1Nickel DNI CZ-100 Nickel 200 A744, Gr. CZ-100Chlorimet 2 DC2 N-7M Hastelloy® B A494, Gr. N-7MChlorimet 3 DC3 CW-6M Hastelloy® C A494, Gr. CW-6MDuriron® D None None A518Durichlor 51® D51 None None A518Superchlor® SD51 None None A518Durco DC-8 DC8 None None NoneTitanium Ti None Titanium B367, Gr. C-3Titanium-Pd Ti-Pd None Titanium-Pd B367, Gr. C-8AZirconium Zr None Zirconium B752, Gr. 702C*Durco alloys conform to the chemical and mechanical requirements of the latest edition of the ASTM specification.® Duriron, Durichlor 51 and Superchlor are registered trademarks of Flowserve Corporation® Ferralium is a registered trademark of Langley Alloys® Hastelloy is a registered trademark of Haynes International, Inc.® Inconel and Monel are registered trademarks of International Nickel Co. Inc.
Durco Alloy Materials
MKIII SALES BULL.a - 3 6/3/02 1:58 PM Page 12 Dan K. Snelson Scratch Too:Mark III:
USA and CanadaFlowserve CorporationRotating Equipment DivisionMillennium Center222 Las Colinas Blvd., 15th FloorIrving, TX 75039-5421 USATelephone: 1 972 443 6500Telefax: 1 972 443 6800
Europe, Africa, Middle EastFlowserve Ltd.Rotating Equipment DivisionHarley House94 Hare Lane, Claygate, EsherSurrey KT10 ORB, UKTelephone: 44 1372 463700Telefax: 44 1372 463801
Latin AmericaFlowserve de Venezuela S.A.Rotating Equipment DivisionTorre Ejecutiva No. 75-51Ave. 4 Bella Vista entre calles 75 y 761 er Piso Ofic. 1B, MaracaiboEdo. Zulia 4002-010. VenezuelaTelephone: 58 61 932 767Telefax: 58 61 933 114
Asia Pacific Flowserve Pte. Ltd.Rotating Equipment Division12 Tuas Avenue 20Singapore 638824Republic of SingaporeTelephone: 65 862 3332Telefax: 65 868 4603
Rotating Equipment Division
Printed in U.S.A.September 1999
© Flowserve Corporation
Flowserve has numerous manufacturing, sales,and service operations throughout the world.Please contact one of the regional centers todetermine the location of the nearest office.
Your local Flowserve representative:
Hydraulic Engineering
Mechanical Design
Materials Expertise
Smart Technology
Manufacturing Technology
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