Bolt Load Software Datasheet 2010 Fix HQ

Tentecw w w. t e n t e c . n e t

®

Tentec, a major UK manufacturer and supplier of bolt tensioning equipment announces the launch of new software to allow users to manage and rapidly calculate bolt tensioner pressures. Tentec Bolt Load Software version 0.2.0 has been designed with the philosophy of minimal input, maximum output. Documentation for multiple bolted joint projects can be created very quickly with minimal operator input. The software package con-tains data for the following standard bolted flanges:-

ANSI B16.5 MSS SP-44API 6AAPI 17SVNorsok L-005

Tentec supply standard topside and subsea ranges of bolt tensioning equipment as well as specially designed bolt tensioning tool solutions, the software contains data for all of Tentecs standard tool ranges and also offers the ability to create a user definable special tools library. Another useful feature offered by the software is “Manual Mode”, here the user can define a special bolted joint that is not a standard flanged joint. The software can handle both special “Blind Threaded” bolted joints as well as the conventional “Through Bolt” type joints.The software is ideal for use by Bolt Tensioning Service companies who have to submit bolted joint tensioner data sheets to their customers. The output documenta-tion can be easily re-branded to display the service companies name and logo.The documentation package that the software produces consists of a summary sheet which provides an overall list and core information of all applications covered in the project and an individual detailed application sheets for every single joint contained in the project.

100% Tensioning Pressures

50% Tensioning Pressures

17014 1173

20417 1408

Max Detensioning Pressures 20417 1408

- - 74.9

17014 1173 89.9

- - 89.9

CustomerProjectProject ReferenceDate and Engineer

FlangeIdentSpecificationJoint Information

Nom Thread SizeTPINum BoltsBolt to Tensioning Ratio

Clamp LengthLoad Transfer Factor LTF

Proposed Tensioning ToolTool Pressure Area

Bolt Information

Bolt Material

Bolt Yield StrengthTensile Stress AreaBolt Length

12 x 2500 ANSIANSIANSI B16.5 & MSS-SP44

2.3/4"-8UN-8U8

12

25%

14.8901.1947

C10-06 HD SPLIT NUT

19.112 12330.60

BS:4882 - B7m

79770 5505.444 3512.11

695.427.38

- Bolt Stress Bolt Load % of Bolt Yieldlbs/in2 N/mm2 Tons kN %

71682 494.23 174.21 1735.79 89.9

59735 411.86 145.17 1446.49 74.9

50000 344.74 121.51 1210.76 62.7

TechnipMerlin1422-R1007/05/2008 PRE

Proposed Tensioning Tool

Torque Information

Torque 2094915451Coefficient of Friction 0.2

71682 494.23 174.21 1735.79 89.9

Tensioning Pressures 1st Pass 2nd Pass % of Bolt Yield psi Bar psi Bar %

Tensioning Tool Information378.20

Stress @ Detensioning

Based on Tensile Stress Area

T1 @ A Pressure

T1 @ B Pressure

T2 Residual

Key to GraphT0=Unloaded Bolt T1=Tensioner Initial LoadT2= Tensioner Residual Load (retained)

Bolt Tensioning Datasheet

Flange ConfigurationF1

Gap

F2WsIn

WN

WN

mm

184.10 10

184.10

RN

In2

lb/in2

In2

mm

mm2

N/mm2

mm2

In

ft.lb N.m

Predicted Bolt Stress Path

Pass 1 1 20417 1408

Pass 2 3 20417 1408Pass 3 2 17014 1173Pass 4 4 17014 1173

Pass 1 1 17014 1173

Pass 1 1 17014 1173

Checking Pass

Pass psi bar

TensionerBolt #

Applied Pressure

Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratioTentec Limited do not accept any liability for errors within or caused by the use of this software. © 2009 Tentec Limited - All Rights Reserved

The software creates the following documentation:-

Individual Flange DocumentThese multiple pages (1 per bolted application) gives the following information...

Recommended Tentec tensioning tool to use Recommended Residual Bolt Stress Recommended Pressures to achieve residual Bolt Stress.Recommended Bolt lengths for use with Tentec Bolt Ten-sioning ToolsRecommended Torque values, with variable lubrication factorsGives a graphical representation of predicted bolt stress path over time.Tensioner sequence information

Individual Flange Document

Summary Document

Project Summary DocumentCreation of a document containing summary data of each flange to be tensioned.

Summary Data gives... Bolted Joint Description Flange Specification Bolt Diameter No of Bolts Bolt MaterialResidual Target Bolt StressTentec Tool ReferenceTensioner pressures for 100% Bolt tensioning or less than 100% coverageTorque values to achieve residual bolt stressRecommended bolt lengths

12" x 2500 NORSOKNORSOK L-005 Ed2 WN WN 1.3/4"-8UN 16 ASTM A193 - B7 80546 555.35 C10-04 18153 1252 8030 5923 0.2 467.2 SLD N12" COMPACT

MANUAL INPUTManual Input WN WN 2.1/2"-8UN 12 ASTM A193 - B7 19844 136.82 C10-05 5908 407 5908 407 22.7 6022 4442 0.2 624.4 SPT N12" TAPERLOK HYDROTEST

MANUAL INPUTManual Input WN SW 2.1/2"-8UN 12 ASTM A193 - B7 20720 142.86 C10-05 5909 407 5909 407 22.8 6288 4638 0.2 738.7 SPT N12" TAPERLOK HYDROTEST

MANUAL INPUTManual Input WN SW 2.1/2"-8UN 12 ASTM A193 - B7 25123 173.22 C10-05 7164 494 7164 494 27.6 7625 5624 0.2 738.7 SPT N12" TAPERLOK OPERATING

MANUAL INPUTManual Input WN WN 2.1/2"-8UN 12 ASTM A193 - B7 24063 165.91 C10-05 7165 494 7165 494 27.6 7303 5386 0.2 624.4 SPT N12" TAPERLOK OPERATING




16" x 2500 NORSOKNORSOK L-005 Ed2 WN WN 2.1/4"-8UN 16 ASTM A193 - B7 80441 554.62 C10-05 19505 1345 17602 12983 0.2 553.3 HDN N16" COMPACT




24" x 2500 NORSOKNORSOK L-005 Ed2 WN WN 3.1/4"-8UN 16 ASTM A193 - B7 72485 499.77 C10-07 25977 1791 49431 36459 0.2 731.4 SLD N24" COMPACT



12 x 2500 ANSIANSI B16.5 &

MSS-SP44WN WN 2.3/4"-8UN-8

UN12 BS:4882 - B7m 50000 344.74 20949 15451 0.2 695.4ANSI

4 x 2500 ANSIANSI B16.5 &

MSS-SP44WN WN 1.1/2"-8UN 8 BS:4882 - B7m 50000 344.74 C10-03 13164 908 15796 1089 13164 908 15796 1089 93.6 3229 2381 0.2 396.5 HDN NANSI

24" x 2500 NORSOKNORSOK L-005 Ed2 WN WN 3.1/4"-8UN 16 ASTM A193 - B7 60800 419.20 C10-07 21790 1502 41463 30581 0.2 731.4 SPT N24" COMPACT Reduced Load

CustomerProjectProject ReferenceDate and Engineer

Subsea Tensioning Summary

TechnipMerlin1422-R1007/05/2008 PRE

Bolted JointDescription

Flange Spec FlangeType

BoltDia

NoBolts

BoltMaterial

ResidualTarget Bolt

Stress

lbs/ln2 N/mm2 psi bar psi bar psi bar psi bar % N.m Ft.lbs u mm

ToolIdent

1st Pass 1st Pass 2nd Pass Max Pressure Yield

100%Tensioning

50% Tensioning Detensioning Torque Values BoltLength

Reac

tion

Nut

Typ

e

Spac

er W

ashe

r Re

q

S.1 S.2

(i)(ii) (ii)

(i) Max Detensioning Pressure refers to the maximum capacity of the tensioning tool and should not be considered to be the safe max load capacity of the flange(ii) 100% Tensioning is the recommended mode of bolt tensioning, wherever possible use 100% Bolt to tool ratio

© 2009 Tentec Limited - All Rights Reserved

SPT - Standard Split Nut

HDN - Heavy Duty Split Nut

SLD - Solid Reaction Nut

Note:

Main software screen

New Bolt Tensioning Software Takes the Complexity out of Bolt Tensioning Calculation.

Header Ribbon displays project details and the current flange

Project View, displays all of the flanges in the current project

Tensioning sequence information.

Bolt window displays bolt lengths, bolt material, bolt strengths and bolt areas.

Load Graph window, displays bolt stress over a 3 stage time period

Torque window, displays torque and definesCoefficient of friction

Tensioner window, displays dimensional detail of the tensioning tool.

Joint Inspector, gives live bolt information

Tentec Limited Plymouth House

Guns Lane.West Bromwich. West Midlands

United Kingdom. B70 9HSTelephone: +44(0)121 524 1990

Fax: +44(0)121 525 1999e-mail: [email protected]:www.tentec.net

Tentec are an innovative designer of special purpose bolt tensioning equipment with a high level of focus on quality. The company have accreditation to ISO 9001, ISO 14001:2004 & ISO 18001.

Tentec products are subject to continual development and Tentec reserve the right to make changes in the specification and design of there products without prior notice. All rights reserved. Reproduction in whole or in part without the permission of Tentec Limited is prohibited.

© 2009 - Tentec Limited Published: September 2009

Main window, choose a flange or define a special joint/

Bolt Stress window, displays bolt stress, bolt load and % of bolt yield.

Special Tensioning Tools Library The Tentec Bolt Load software includes data for all standard Tentec topside and subsea tool ranges. Tentec supply many special tensioner tool solutions, therefore the software features a special user defined tensioning tools library feature, users can easily add tools to a special tools library.

Bolt Load Software Datasheet 2010 Fix HQ

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