Boiler Syllabus.pdf

8/17/2019 Boiler Syllabus.pdf

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POST GRADUATE DIPLOMA IN

BOILER & PLANT EQUIPMENT DESIGN & ENGINEERING(Autonomous)

Course Structure & Exm!nt!on Sc"eme

SEMESTER I

Sr#

No#

Su$%ect Instruct!on 'ours Exm!nt!on Tot

Mrs

T"eor Prct!c*

Dr+!n,

T"eor Mrs Term

-or

Mrs

Or

Exm!

nt!onT"eor

Exm

Intern

Assessment

1. Coded design of

pressure vessels &design of storage tanks

40 10 70 30 25 25 150

2. Heat exchanger design 40 70 30 100

3. !"uip#ent design for

unit operations

40 70 30 100

4. $a%rication of rocess

e"uip#ent

20 35 15 50

5. 'aterials of

construction andcorrosion

20 35 15 50

SEMESTER II

(. )tatutor* regulationsand safet* code rules

20 35 15 50

7. +nspection and "ualit*

control of process

e"uip#ents

20 1( 35 15 25 25 100

,. )*ste# engineering &

detailed eng..

40 20 35 15 25 25 100

-. roect /ork 30 100 50 150

ASIAN’S ACADEMY OF PROFESSIONAL TRAININGASIAN’S ACADEMY OF PROFESSIONAL TRAINING

..n/n/ 0oor1 A/!nt" S"o22!n, Com2ex1Pune 3 Str Ro/1 Pune 3 455 678#0oor1 A/!nt" S"o22!n, Com2ex1Pune 3 Str Ro/1 Pune 3 455 678#

-e$s!te 9: -e$s!te 9: +++#s!nc/em#or,#!n+++#s!nc/em#or,#!n Em! 9: Em! 9: mr%os"!#2!2!n,;"oo#commr %os"!#2!2!n,;"oo#com

http://www.asianacademy.org.in/http://www.asianacademy.org.in/http://www.asianacademy.org.in/http://www.asianacademy.org.in/http://www.asianacademy.org.in/mailto:[email protected]:[email protected]:[email protected]:[email protected]://www.asianacademy.org.in/mailto:[email protected]


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5# CODED DEIGN O< PRESSURE =ESSELS & DESIGN O<

STORAGE TAN>S

T"eor946

'rs

Prct!c 3 56 'rs

T"eor Exm#9 86 Mrs

Or Exm!nt!on9 .?

Term +or Mrs 3 .?

Mrs Intern

Assessment9 76 Mrs

evie/ of design principles for# strength of #aterials. eign principles

adopted in )'! and +) codes. Code philosoph*. nderstanding the

stated and i#plied re"uire#ents of the design codes.

ressure vessels categories and classification loading to %e considered.

Concept of ' ' and code rules for design of c*lindrical

vessels spherical vessels dished heads flat heads. 6ole opening

reinforce#ent /elded oint per#itted as per code.

esign of acketed vessels li#pet coils design of tall to/ers consideration

of /ind load and seis#ic loads.

esign of leg support saddle supports and skirt supports.

orking out and specif*ing the re"uire#ents for i#pact testing. H8

te#perature heating and cooling rates h*drotest pressure. 'anufacturer9s

data reports sta#ping of vessels.

Des!,n o0 Stor,e Tn Classification of storage tanks : %ulk storage and da* storage. )iing and

opti#iing of storage tanks. esign of storage tanks according to + (50

and +) ,03 codes. esign of %otto# plate la*out shell la*out roof la*out.

)hell design %* one : foot #ethod design of conical roof and do#e roof.

;asic consideration in design of floating roofs design of /ind girders and


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stiffening rings noles & appurtenances. $ield installation inspection and

testing of %ulk storage tanks.

esign of underground storage tanks venting of underground tanks.

esign of shop fa%ricated tanks as per + 12C. esign of #o%ile tanksand tankers.

2. 'EAT E@C'ANGER DESIGN

T"eor946

'rs

T"eor Exm#9 86 Mrs

Intern Assessment9 76

Mrs

T"erm * Process Des!,n o0 'et Exc"n,ers

Heat exchanger t*pes classification categories and no#enclatures used in

8!' codes ther#al design of heat exchangers ph*sical pheno#ena incondenser re%oiler exchanger condenser : li"uid


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3 EQUIPMENT DESIGN

Drers : rincipals of dr*ing t*pes and classification siing of dr*inge"uip#ent auxiliaries for dr*ing e"uip#ent #echanical design

considerations.

Coumns * To+ers

1.1 8*pes of internals1.2 ;rief overvie/ of different internals

1.3 'echanical design considerations for internals.

1.4 8*pical specifications and perfor#ance para#eters.

• Apti#iation and standardiation considerations application to various

process e"uip#ent.

• gitator shaft sealing s*ste#s.

• )pecific considerations of heat transfer and #asses transfer applica%le to

evaporators cr*stallies agitators and dr*ers.


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4


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5 MATERIALS O< CONSTRUCTION AND CORROSION

T"eor9.6 'rs

T"eor Exm#9 7? Mrs

Intern Assessment9 5?

Mrs

;rief revie/ of #etallurg* +roncar%on e"uili%riu# diagra# evie/ of

engineering properties stress : strain diagra#s.

$actors governing choice of #aterials criteria for #aterial selection for

process e"uip#ents.

Co##onl* used car%on steel allo* steels stainless steels.

Choice of #aterials for lo/ te#peratures cr*ogenic services. 'aterial for

high te#peratures #aterial for corrosive services #aterials for petroleu#

industries 6C! #aterial.

Common ASTM s2ec!0!ct!ons1 seect!on o0 eu!ent mter! 0rom IS1 BS1

IS n/ DIN s2ecs#

6on #etallic #aterials pol*#eric #aterials H! DC etc.

)election of gasket #aterials.

Corrosion t*pes and #ethods of preventing corrosion

ainting and coating for corrosion protection surface preparation


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# STATUTORF REGULATIONS AND SA


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8# INSPECTION AND QUALITF CONTROL O< PROCESS EQUIPMENT

T"eor9.6 'rs

Prct!c 3 5 'rs

T"eor Exm#9 7? Mrs

Term +or Mrs 3 .?

Mrs


Mrs

A# Qu!t Contro Sstem Reu!rement

F. C. )*ste# outline uthorit* and responsi%ilit*

Arganiation

ra/ings and design calculations

'aterial control

!xa# and inspection progra##e

Correction of 6C /elding

68

Heat treat#ent

Cali%ration of #easure#ent and test e"uip#ents

ecords )a#ple for#s.

;. +nspection ;efore uring and fter elding

C. estructive 8esting

. 6ondestructive 8esting


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# SFSTEM ENGINEERING AND DETAILED ENGINEERING

T"eor946

'rs

Prct!c 3 .6 'rs

T"eor Exm#9 7? Mrs

Or Exm9 .?

Term +or Mrs 3 .?

Mrs


Mrs

+ntroduction to e"uip#ent siing and e"uip#ent data sheet. !ssentialele#ents of design dra/ings preparation of design dra/ing %ased on

thickness calculations '.A.C. and nole schedules.

etails of the dra/ings : incorporating details like #an/a* devits lifting

lugs detailing of saddle supports skirt supports platfor#s and ladders

handrails. etailing of internals like sparger pipes internal coils %affles

de#ister supports tra* support rings etc. reparation of fa%rication

dra/ings detailing of hear exchanger dra/ings.

reparation of '?') docu#ents

Boiler Syllabus.pdf

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