BOEHRINGER - Kistner Werkzeugmaschinen€¦ · VDF DUS 560 ti . Year of manufacture ... SIEMENS...

KISTNER GmbH & Co. KG | Industriestraße 7-9 95349 Thurnau | +49 92289870 | www.maschinen-kistner.de

BOEHRINGER VDF DUS 560 ti

Cycle lathe

Manufacturer BOEHRINGER Model VDF DUS 560 ti Year of manufacture 1999 Control SIEMENS SINUMERIK 810 D (Software: Sept. 2009)

Machine number 2022.3707-03 Distance btwn centers 1.500 mm Swivel holders and tool holders with Coromant Capto

Swivel holders and tool holders with Coromant Capto (6 steel holder sets)

1 key bar lathe chuck - Make FORKARDT Ø 400 mm

1 key bar lathe chuck - Make FORKARDT Ø 250 mm

Various jaws for inside and outside

2 revolving lathe centers

Large assortment of CAPTO tool sets (see list)

Various operating tools

1 fixed steady rest Ø-area up to approx. 300 mm

Chip conveyor system - Make BÜRENER with coolant device

Lighting device

User guide / Documentation

Machine parameters on CD

EQUIPMENT

2 - BOEHRINGER DUS 560 ti


TECHNICAL DATA

Machine Distance between centers 1.500 mm

Swing diameter over bed 570 mm

Swing diameter over facing slide 365 mm

Movement of the facing slide 345 mm

Movement of the upper support 125 mm

Center height over flat trajectory 280 mm

Bed width 360 mm

Table saddle guide length 520 mm

Facing slide width 260 mm

Facing slide lenght 680 mm

Upper support width 140 mm

Clamp holder section according to DIN 770 (H x W) 32 x 25 mm Main spindle Spindle head according to DIN 55027 Gr. 8

Spindle diameter in front bearing 100 mm

Spindle bore 62 mm

Inner cone of the main spindle metr. 70

Oriented spindle - spindle brake Main drive Infinitely variable three-phase AC motor

Drive power 60% - 100% DC 19 – 15 kW

Torque max. 60% - 100% DC 1.800 – 1.400 Nm

Total speed range 3 – 2.500 rpm

Speed range – gear step I 3 – 500 rpm

Speed range – gear step II 15 – 2.500 rpm

Constant cutting speed 1 – 9.999 m/min

Turning speed influence 0 – 120%

Load indicator in % of the screen 0 – 140%

Feed drives Digital three-phase servo drive (AC motor)

Feed range plan and longitudinal 0,01 – 50 mm/U

Maximum feed rate - plan (rapid traverse) 5 m/min

Conventional rapid traverse - plan 4 m/min

Maximum feed speed - longitudinal (rapid traverse) 10 m/min

Conventional rapid traverse - longitudinal 4 m/min

Feed force – plan 7.100 N

Feed force - longitudinal 12.500 N

Feed rate influence 0 – 120% Basic functions Functions like a conventional machine, in addition: constant cutting speed, point still setting device of main spindle, usable as loading aid. The position indicator of the machine refers to the tool cutting edge Driving with cross switch each handwheel is locked

Display of the positions

F (mm/min or rpm) selectable, S (rpm or m/min) selectable

Geometry: straight axis parallel, oblique (45°) Driving with handwheels Display of current positions

F (mm/min or rpm) selectable S (rpm or m/min) selectable

Geometry: straight axis parallel, inclination trough operation of both wheels

Mixed operation cross switch/wheel possible Thread pitches Metric threads (longitudinal, plan and conical) 0,1 – 2.000 mm


Permissible workpiece weights, incl. clamping device

Flying, maximum distance of centre of gravity 200 mm

by clamping edge 400 kg

with tailstock 1.000 kg

with tailstock and 1 steady rest 1.300 kg

with tailstock and 2 steady rests 1.600 kg Space requirement, W x L, approx.

2.156 x 4.330 mm

Weight, approx. (with cabinet, without additional device)

5.200 kg

Bed Guideways hardened and ground, with large slots for free chip fall with great stiffness and good cushioning, chip tray, free standing behind the box bed Main drives 2 stages, automatically switchable with end switch monitoring, transmission gears hardened and ground, circulating oil lubrication Feed drives Digital AC servomotors and ball screws for X and Z axis. Protection of drive components and assemblies in collision in both axes Support Long facing slide, central lubrication system for bed slide, plan slide guides and ball screw spindles, with electronic hand wheels for X axis and Z axis, with controls for feed and speed Tailstock Quill diameter 80 mm

with quick clamp, clamp with screw in addition for heavy workpieces, tailstock top laterally adjustable. Scale ring for the quill adjustment in mm, tool tray. Revolving center point Morse 5, point angles 60°


Covers Cover ball screws Z axis, chip wall, protective door with generously dimensioned glass made of safety glass (Securit and polycarbonate discs), manually movable, with an integrated screen and controls for display and data entry. In cycle operation, the door is firmly coupled to the bed slide and is electrically monitored Electrical equipment In the back of the machine there is an integrated cabinet with control. Drive amplifiers and switching devices for main drives and auxiliary drives.

Electrical equipment according to EN 60204

Control voltage 24 V direct voltage

Power requirements 3 AC 400 V –10% +6% 50 Hz ±1%, ca. 35 kVA

Protection 63 A Machine lighting Splash-proof halogen light 24 V, type IP 65 Coolant device Electrical pump according to DIN 5440, power 47 liter at 0,2 bar, Water bowl, tube and hose Painting BW standard, two component painting on resin base structure

Bed, convertible top, pure white RAL 9010

Slides anthracite

Protection doors, control panel, tailstock sky blue RAL 5015 CE label The machine complies with the relevant, essential health and safety requirements of the EC directive


Technical description of the cycle automatic system SINUMERIK 810 D

Display 10,4‘‘ TFT-colour display Indicators Depending on the situation and importance

- Large position display for the operating point in diameter and length - Selected rotating speed or cutting speed - Selected feed in rpm or mm/min - Used tool - Inserted gear stage - Limiting speed of chuck (when working at constant cutting speed) - Selector switch adjustment of feed and speed in percent - Angle position for point cancellation of the main spindle (eg. loading aid) - Bargraph for spindle load - Serial interface V.24 (RS 232 C)

Operating modes Hand: Conventional longitudinal, planing and conical turning. Driving straight or sloping after preselection via cross lever.

Straight: Plan and longitudinal rotation by entering the final value in X or Z (absolute or incremental).

Oblique: Cone turning by entering the end point and the angle (absolute or incremental)

Circle: Rotating radii / circles by entering start and opening angles, end point of radius or center point.

Cycles: Thread: longitudinal, plan, conical; Machining multithreaded

Machining modes: Linear, degressive, single cut, thread re-cutting by synchronizing on a thread

Freestyle: Form F, Form E, DIN-thread, thread, free programmable

Boring: Drilling, deep hole drilling with chip breaking and chip removal; Customized cycles can be introduced according to our technology.

Cutting: Turning cycles: oblique / straight-straight / straight-straight with radii and bevels / oblique-oblique / oblique-oblique with radii and bevels

Grooves: groove with straight edges / groove with oblique edges, radii and bevels / groove with oblique edges, radii and bevels on an oblique surface.


Contour: Input of geometrically undefined contours. Bevels or radii possible as transition elements. Max. 100 undefined elements (without radii and bevels). The entered contour can be removed (roughing and/or finishing)

Easystep: Step-by-step creation of a program by chaining individual elements (straight, oblique, circle, cutting cycles, contours, special commands). Easily store and manage any number of Easystep programs.

General features Storage size: approx. 300 KB. (optional to approx. 1 MB expandable). All elements and programs are created in compressed form (except DIN programs).

Interface: serial V.24 (RS 232 C)

Test run and graphic simulation: Each input or axis movement is graphically displayed (line graph). Online simulation of an Easystep chain synchronous to processing. Offline simulation (test run) of an Easystep chain without machine movements.

Teach In: Transfer of processing steps (from manual to complete cycles) into an Easystep program.

CNC operation: Starting of DIN programs and Easystep programs.

Contour-handwheel: Driving a programmed contour with the contour handwheel.

Program influence by handwheel: Handwheels can be activated during the automatic process.

Absolute measuring systems: No reference point travel necessary.

Digital drive technology: High precision and dynamics. Tool and wear data for up to 99 tools; Definition of 4 fixed and 1 additive zero offsets.


MACHINE CARD


MACHINE PICTURES


TRANSPORT PLAN


*We do not guarantee the accuracy and completeness of these documents. We further do not assure any characteristics and qualities. The named machine, which is up for sale, is used.*

Thank you very much for your interest

KISTNER GmbH & Co. KG | Industriestraße 7-9 95349 Thurnau | +49 92289870 | www.maschinen-kistner.de

BOEHRINGER - Kistner Werkzeugmaschinen€¦ · VDF DUS 560 ti . Year of manufacture ... SIEMENS...

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