BMW Parts and Accessories Installation Instructions · These installation instructions are only...

BMW Parts and Accessories Installation Instructions

R1

2 4

3 5

F 39 0961 B

Basic hands-free retrofit kit for upgrading various mobile phones (system without switch module)

BMW 5 Series Saloon (E 39) LHDBMW 5 Series touring (E 39/2) LHD

without telephone preparation (SA640)

Technical and electrical knowledge required.

The installation time is 2 -3 hours but this may vary depending on the condition of the car and the equipment in it.

Retrofit/Installation kit No. 84 64 0 025 80584 64 0 025 80684 64 0 025 80784 64 0 025 80884 64 0 025 80984 64 0 025 86684 64 0 025 86784 64 0 025 86884 64 0 025 869

Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001

Contents

Section Page

1. Important information for the installation of the basic kit . . . . . . . . . . . . . . . . . . . . . 3

2. Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4. Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

5. Installation and cabling diagram for basic wiring harness A in E39 cars. . . . . . . . . . 8

6. Installation and cabling diagram for basic wiring harness A and power supply wiring harness B in E39/2 cars . . . . . . . . . . . . . . . . . . . . . . . . . . 9

7. To prepare the installation site for the microphone in cars without a sunroof. . . . . . 10

8. To prepare the installation site for the microphone in cars with a sunroof . . . . . . . . 11

9. To install the basic wiring harness A in E39 cars . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

10. To install the basic wiring harness A and power supply wiring harness B in E39/2 cars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

11. Concluding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

12. Circuit diagram for the basic wiring harness A in E39 cars . . . . . . . . . . . . . . . . . . . 32

13. Circuit diagram for the basic wiring harness A in E39/2 cars . . . . . . . . . . . . . . . . . . 34

14. Circuit diagram for the power supply wiring harness B in E39/2 cars . . . . . . . . . . . 36

15. Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001

1. Important information for the installation of the basic kit

Only for use in the BMW dealer organisation.

The basic kit may only be installed by a specialist workshop that has the required special tools and manuals (servicing, repair, diagnostics, etc.).

Ensure that the cables/lines are not kinked or damaged as you install them in the car. Additional cables/lines that you install must be secured with cable ties/textile adhesive tape.

If the specified PIN's and chambers are occupied, bridges, double crimps or twin-lead terminals must be used.

Item numbers refer only to the overview drawings and to the texts next to the appropriate figure.

The hands-free kit is only active if the ignition key is turned to position 1 (terminal R) or further (from ignition key position 1 the telephone ON signal is simulated on the radio). The radio then sends the telephone signals to the on-board speakers."

The interior trim parts supplied in the trim colour black are also available in other trim colours and can be ordered using the electronic parts catalogue (EPC)."

These installation instructions are only valid for cars- without an on-board monitor radio with a production date after 9/00 or- with an on-board monitor radio with a production date after 10/01."

The power supply wiring harness B is only required for BMW 5 Series touring (E39/2) LHD cars."

Subject to technical modifications

Tools and requirement required

MoDIC III or DIS Cable lampSet of Philips screwdrivers Sharp knifeSet of flat screwdrivers Set of drill bits 1 – 10 mm1/4 inch socket set DrillSet of Torx sockets Textile adhesive tapeAngle cutter Step drill, diameter 30 mmCombination pliers

EN/3Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001

2. Preparations

TISinstruction

No.Conduct a brief test (print out error memory) -Disconnect the battery 12 00...Remove the radio (cars without an on-board monitor radio only) 65 11 030Remove the heater/air conditioning control 64 11 749Remove the cover on the gearshift lever. 51 16 210Remove the base of the centre console 51 16 200Remove the driver’s seat 52 13 000Remove the rear seat bench 52 24 005Remove the rear seat backrest (cars without a split rear seat backrest only) 52 24 010Remove the side pad on the left (cars with a split rear seat backrest only) -Remove the front left door sill trim 51 47 000Remove the rear left door sill trim 51 47 030Remove the footwell trim on the driver’s side 51 45 030Remove the side footwell trim on the left A pillar -Remove the left A pillar trim (refer to instructions for head airbag) 51 43 201Remove the left sun visor 51 16 080Lower the front headlining slightly -Remove the cover on cars with a glass slide/tilt sunroof 51 44 011Remove the left boot / wheel arch trim. 51 47 101Remove the CD changer (if fitted) 65 11 070Remove the audio amplifier (if fitted) 65 12 070Remove the navigation computer (if fitted) 65 90 510

Also on E39 carsRemove the video module (if fitted) 65 50 510

Also on E39/2 carsRemove the combination roller blind (if fitted) -Remove the boot floor 51 47 101Remove the spare wheel cover 51 47 131Remove the spare wheel -Remove the cover on the on-board monitor radio 65 52 520Remove the tool holder -Remove the right boot / wheel arch trim. 51 47 101Remove the rear boot floor supports on both sides 65 11 055Remove the front boot floor supports on both sides 65 11 055


3. Parts list

0

A Basic wiring harnessB Power supply wiring harness (E39/2 cars only)

1 Insulation-piercing connector (2-way)2 5A fuse3 Cable tie (15x)4 FME connector5 Template for microphone holder for E39 and E39/2 cars without a sunroof6 Black microphone cover (only for cars without a sunroof)*7 Black frame for hands-free kit (only for cars without a sunroof)*8 Sub-frame for hands-free kit (only for cars without a sunroof)*9 Front black roof liner trim panel (only for cars with a sunroof)*10 Black microphone cover (only for cars with a sunroof)*11 Hexagonal screw with collar12 Washer, diameter 6.3 mm13 Nut with collar (x2)

Parts marked with an asterisk (*) are supplied with the retrofit kit in black and may be ordered separately in other trim colours using the electronic parts catalogue (EPC).

5A

E 3

9

2A

3 65 7 84

9 10 131211

1B

F 39 0962 B


4. Connection overview

0

A6

A7

A11

A

A13

A12

A5

A1

A3

A2

1

A4

A8

A9 1A

10

A14

A15

F 3

9 0

96

3 B



Item DescriptionCable colour

Connection location in the car

A Basic wiring harness - ----

A1 Coaxial socket casing FME - To coaxial plug casing FME on the required load holder with the hands-free kit or to the required adapter

A2 Black 12-pin plug connector - Cars without an on-board monitor radio only:To radio connection plug (after disconnecting the black 12-pin plug casing X13598 from the radio connection plug)Cars with an on-board monitor radio only:Tie back (no longer required)

A3 Socket contactSignal: Mute

white/brown Cars without an on-board monitor radio and without an existing mute cable on the radio connection plug only:To radio connection plug PIN10, in the 8-pin plug casing X18126Cars without an on-board monitor radio and with an existing mute cable on the radio connection plug only:Cut off, connect to the supply cable of the radio connection plug PIN10, white/brown cable, in the 8-pin plug casing X18126 using a 2-way insulation-piercing connector (1) Cars with an on-board monitor radio only:Tie back (no longer required)

A4 Black 18-pin socket casing --- To the adapter cable required for the hands-free kit, behind the rear module holder

A5 Black 3-pin socket casing --- To the microphone required for the hands-free kit, in the headlining

A6 Black 3-pin socket casing --- To cable compensator in the boot on the left if the car is fitted with a cable compensator (if not, insulate and tie back)

A7 Coaxial socket casing FME

---

To the coaxial plug casing FME on the FME connector (4) in the boot on the left (connection for telephone aerial); if you are upgrading the car with a cable compensator, to the cable compensator or to the required adapter

A8 Floating fuseSignal: Terminal 30

red To the standard wiring harness near the left tail light

A9 Black 12-pin plug connector

---

Cars without an on-board monitor radio only:Tie back (no longer required)Cars with an on-board monitor radio only:To radio connection plug (after disconnecting the black 12-pin plug casing X13598 from the radio connection plug)

A10 Socket contactSignal: Mute

white/brown Cars without an on-board monitor radio only:Tie back (no longer required)Cars with an on-board monitor radio and without an existing mute cable on the radio connection plug only:To radio connection plug PIN10, in the 8-pin plug casing X18126Cars with an on-board monitor radio and with an existing mute cable on the radio connection plug only:Cut off, connect to the supply cable of the on-board monitor radio connection plug PIN10, white/brown cable, in the 8-pin plug casing X18126 using a 2-way insulation-piercing connector (1)

A11 Cable eyelet, 6 mm in diameterSignal: Terminal 31

brown in E39 cars to the earth post X10305in E39/2 cars to the earth post X13016





A12 White 12-pin plug casing

---

E39 cars only:To the white 12-pin socket casing X322, in the boot on the leftE39/2 cars only:To branch B1, white 12-pin socket casing on the power supply wiring harness B in the boot on the left

A13 White 12-pin socket casing

---

E39 cars only:To the white 12-pin plug casing X322, in the boot on the leftE39/2 cars only:Tie back (no longer required)

A14 Socket contactSignal: TEL ON

white/green Cars without an on-board monitor radio and without an existing TEL ON cable on the radio connection plug only:To radio connection plug PIN11, in the 8-pin plug casing X18126Cars without an on-board monitor radio and with an existing TEL ON cable on the radio connection plug only:Cut off, connect to the supply cable of the radio connection plug PIN11, white/green cable, in the 8-pin plug casing X18126 using a 2-way insulation-piercing connector (1) Cars with an on-board monitor radio only:Tie back (no longer required)

A15 Socket contactSignal: TEL ON

white/green Cars without an on-board monitor radio only:Tie back (no longer required)Cars with an on-board monitor radio and without an existing TEL ON cable on the radio connection plug only:To radio connection plug PIN11, in the 8-pin plug casing X18126Cars with an on-board monitor radio and with an existing TEL ON cable on the radio connection plug only:Cut off, connect to the supply cable of the on-board monitor radio connection plug PIN11, white/green cable, in the 8-pin plug casing X18126 using a 2-way insulation-piercing connector (1)



Power supply wiring harness B for BMW 5 Series touring (E39/2) LHD cars



B Power supply wiring harness --- ----

B1 White 12-pin socket casing---

BMW 5 Series touring (E39/2) cars onlyTo branch A12, on the basis wiring harness A in the boot on the left

B2 Open cable end grey/red To the supply cable for the black 12-pin plug connector X322 PIN5, grey/red cable, in the boot on the left using a 2-way insulation-piercing connector (1)

B3 Black 2-pin socket casing --- To the black 2-pin plug casing on plug connector X325, in the boot on the right above the power distributor

B4 Black 2-pin plug casing

---

To the black 2-pin socket casing on plug connector X325, in the boot on the right above the power distributor

B3

B

B1

B4

B21

F 39 0964 B


5. Installation and cabling diagram for basic wiring harness A in E39 cars

0

The basic wiring harness A is to be installed along the audio and main wiring harness as shown in the figure and secured using textile adhesive tape and cable ties.

Start the installation of the basic wiring harness A at point 1 (next to the handbrake lever) with branches A1 to A4.

Branch A1 to the footwell on the right Branches A2, A3 and A14 to the installation site of the radio (insulate and tie back in cars with an on-board monitor radio)Branch A4 next to the gearshift lever on the left (under the oddments box in the centre console at the front)Branch A5 to the installation site of the microphone in the headlining at the front centreBranch A6 to the installation site of the compensator in the boot on the left Branch A7 to the installation site of the compensator in the boot on the left or to the connector for the telephone aerial in the boot on the leftBranch A8 to the left tail light wiring harness Branches A9, A10 and A15 to the on-board monitor radio in the boot on the left (insulate and tie back in cars without an on-board monitor radio)Branch A11 to earth post X10305 under the left tail light Branch A12 to plug connector X322 in the boot on the leftBranch A13 to plug connector X322 in the boot on the left

Tie back any excess lengths.

A6+A7 A12+A13

A8-A11

A1

A2+A3

A3A4A5

A

Punkt 1Punkt 1

A14

A15

F 39 0965 B


Retrofit/Installation kit No. 65 90 0 028 873 84 64 25,805 (others see cover sheet)

6. Installation and cabling diagram for basic wiring harness A and power supply wiring harness B in E39/2 cars

0

The basic wiring harness A is to be installed along the audio and main wiring harness as shown in the figure and secured using textile adhesive tape and cable ties.

Start the installation of the basic wiring harness A at point 1 (next to the handbrake lever) with branches A1 to A4.

Branch A1 to the footwell on the right Branches A2, A3 and A14 to the installation site of the radio (insulate and tie back in cars with an on-board monitor radio)Branch A4 next to the gearshift lever on the left (under the oddments box in the centre console at the front)Branch A5 to the installation site of the microphone in the headlining at the front centreBranch A6 to the installation site of the compensator in the boot on the leftBranch A7 to the installation site of the compensator in the boot on the left or to the connector for the telephone aerial in the boot on the leftBranch A8 to the left tail light wiring harnessBranches A9, A10 and A15 to the on-board monitor radio in the boot on the left (insulate and tie back in cars without an on-board monitor radio)Branch A11 to earth post X13016 under the left tail light Branch A12 to branch B1 on the power supply wiring harness B in the boot on the leftBranch A13 - insulate and tie back

Power supply wiring harness B

Branch B1 to branch A12 on the basic wiring harness A in the boot on the leftBranch B2 to plug connector X322 in the boot on the leftBranch B3 to plug connector X325 in the boot on the right above the power distributorBranch B4 to plug connector X325 in the boot on the right above the power distributor

Tie back any excess lengths.

A6+A7

A8+A11

A12+A13A9+A10

A1

A2+A3

A3A4

A5

Punkt 1Punkt 1

B1

B

B4

B3

B2A

A14

A15

F 39 0966 B

EN/11Installation Instructions no. 01 29 0 029 541 01 29 0 029 544 Issue date: 04.2001

7. To prepare the installation site for the microphone in cars without a sunroof

00

0 Take the required template out of the retrofit kit and cut it out.Then place the required template against the rear external contour of the interior light (20) and affix it to the headlining (21).Cut out the required opening (22) with a sharp knife.

As you cut out the material ensure that you do not damage any cables/leads."

Remove the template again.

0 Push the hands-free kit sub-frame (8) through the opening (20) into the headlining (21).Insert the hands-free kit frame (7) into the opening (20) and clip the hands-free kit sub-frame (8) to the hands-free kit frame (7).Secure the microphone trim (6) in the hands-free kit frame (7)..

20

22

21

E39

F 39 0967 B

8

7

6

21 20

F 39 0968 B


8. To prepare the installation site for the microphone in cars with a sunroof

0 Take the existing front headlining trim off the headlining and remove the switch (20) for the glass tilt/slide sunroof.Discard the existing front headlining trim and replace it with the new front headlining trim (9).

Secure the microphone trim (10) and the switch (20) for the glass tilt/slide sunroof in the new front headlining trim (9).Then fit the new front headlining trim (9) back into the headlining.

10

9 20

F 39 0969 B


9. To install the basic wiring harness A (E39 cars only)

0

The figure shows the installation space near the handbrake lever."

Carefully cut out the opening (20) in the carpet (21) in front of the handbrake lever (22).Pull up the carpet at the rear (21) on the driver’s side and lay branches A1 to A4 and A14 on the basic wiring harness A forwards to the gearshift lever under the centre console.

0 Lay branch A1, coaxial socket casing FME on the basic wiring harness A under the centre console (20) into the passenger’s footwell.

Lay branch A4, black 18-pin socket casing on the basic wiring harness A, as shown in the figure, under the centre console oddments box at the front.

Connect branch A4 to the required adapter cable for the hands-free kit."

0

In cars with an on-board monitor radio, insulate and tie back branches A2, A3 and A14."

Lay branch A2, black 12-pin plug casing, branch A3, socket contact, white/brown cable, and branch A14, socket contact, white/green cable, on the basic wiring harness A to the installation site of the radio.

0 Cars without an on-board monitor radio only

Disconnect the black 12-pin plug casing X13598 from the radio connection plug (20) and tie it back.

Connect branch A2, black 12-pin plug casing, to the cleared slot (21) in the radio connection plug (20).

If the car does not have a black 12-pin plug casing X13598, branch A2 must be connected direct."

21

22

F 39 0971 B

A1-A4+A14

21

20A

A1

20

A4 AF 39 0972 B

20A3

A2

A

A14

F 39 0976 B

20

21

20A2A2

X13598

F 39 0973 B



0

This step only applies to cars without an existing mute cable on the radio connection plug (20) PIN10 of the 8-pin plug casing X18126."

Connect branch A3, socket contact, white/brown cable, to the free slot in the radio connection plug (20) PIN10 on the 8-pin plug casing X18126.

0

This step only applies to cars with an existing mute cable on the radio connection plug (20) PIN10 of the 8-pin plug casing X18126."

Carefully cut open the sheathing of the audio wiring harness (21) for a length of 100 mm behind the radio connection plug (20).

Cut off the basic wiring harness A near branch A3.

Connect branch A3, white/brown cable, to the supply cable of the radio connection plug (20) PIN10, white/brown cable, on the 8-pin plug casing X18126 using a 2-way insulation-piercing connector (1).

20

F 39 0974 B

A3

X18126/PIN10

20

20

F 39 0975 B

A3

21

1

A

20 X18126




This step only applies to cars without an existing TEL ON cable on the radio connection plug (20) PIN11 of the 8-pin plug casing X18126."

Connect branch A14, socket contact, white/green cable, to the free slot in the radio connection plug (20) PIN11 on the 8-pin plug casing X18126.

0

This step only applies to cars with an existing TEL ON cable on the radio connection plug (20) PIN11 of the 8-pin plug casing X18126."


Connect branch A14, white/green cable, to the supply cable of the radio connection plug (20) PIN11, white/green cable, on the 8-pin plug casing X18126 using a 2-way insulation-piercing connector (1).

0 Applies to all E39 cars

The figure shows the area with the removed driver’s seat."

Pull up the driver's side carpet at the rear (20) and lay the basic wiring harness A as shown in the figure and secure it with textile adhesive tape (21).Lay branch A5, black 3-pin socket casing, along the left door sill towards the front.

0 Thread branch A5, black 3-pin socket casing on the basic wiring harness A near the left A pillar through the instrument panel from below and along the left A pillar upwards to the headlining and secure it with textile adhesive tape.

As you lay branch A5 to the microphone installation site, ensure that the cable is properly routed in the cable duct to prevent any impairment of the head airbag function."

See instructions for head airbag."

20

039 0001 B

A14

X18126/PIN11

20

20

039 0002 B

A14

21

1

A

20 X18126

21

21

A

A5

20

F 39 0977 B

F 39 0981 B

IIIIIIIIIIIIIIIIIIIII

IIIIIIII

A5

A

!

!



0

The figure shows the boot on the left."

Thread the basic wiring harness A with branches A6 to A13 and A15, as shown in the figure, through the passage grommet (20) along the standard wiring harness to the boot and secure it with cable ties (3).

0 Disconnect the white 12-pin plug connector X322.

Insert branch A12, white 12-pin plug casing, and branch A13, white 12-pin socket casing on the basic wiring harness between the above connectors.Secure the new plug connectors A13+X322S and A12+X322B, as shown in the figure.

0 Lay branch A6, black 3-pin socket casing, and branch A7, coaxial socket casing FME, to the installation site of the compensator/telephone aerial and connect them if necessary.

Screw the FME connector (4) to branch A7 (required if you are installing the bumper aerial).

Tie back any excess cable lengths."


Insulate branch A9, black 12-pin plug casing, branch A10, socket contact, white/brown cable, and branch A15, socket contact, white/green cable, on the basic wiring harness A and tie them back on the standard wiring harness.

Branches A9, A10 and A15 are no longer required."

20A

3

A11

A6

A13A12

A8

A7

A9A10

A15F 39 0978 B

A12

X322SA13

X322B

A

F 39 0979 B

A6

4A7

F 39 0980 B

A

A9

A10

A15

F 39 0982 B



0 Cars with an on-board monitor radio only

Disconnect the black 12-pin plug casing X13598 from the on-board monitor radio connection plug (20) and tie it back.

Connect branch A9, black 12-pin plug casing, into the cleared slot (21) in the on-board monitor radio connection plug (20).


0

This step only applies to cars without an existing mute cable on the on-board monitor radio connection plug (20) PIN10 of the 8-pin plug casing X18126.3

Connect branch A10, socket contact, white/brown cable, to the free slot in the on-board monitor radio connection plug (20) PIN10 on the 8-pin plug casing X18126.

0

This step only applies to cars with an existing mute cable on the on-board monitor radio connection plug (20) PIN10 of the 8-pin plug casing X18126.3

Carefully cut open the sheathing of the audio wiring harness (21) for a length of 100 mm behind the on-board monitor radio connection plug (20).


Connect branch A10, socket contact, white/brown cable, to the supply cable of the on-board monitor radio connection plug (20) PIN10, white/brown cable, on the 8-pin plug casing X18126 using a 2-way insulation-piercing connector (1).

20

20

21A9

X13598

F 39 0983 B

20

F 39 0985 B

A10

X18126/PIN10

20

20

F 39 0986 B

A10

21

1

20

X18126






0

This step only applies to cars with an existing TEL ON cable on the radio connection plug (20) PIN11 of the 8-pin plug casing X18126."



0 Only required for cars without earth post X10305 with a production date after 9/00

Remove the left tail light.Mark the drilling position (20) with a centre punch.

Dimension A= 19 mm Dimension B = 17 mm

Remove the body paint and primer from the grey area (21) in a diameter of 20 mm around the position of the hole (20) on the front and rear of the tail light unit (22). The panel must be bare in the grey area (21), to ensure that perfect contact is possible.

Risk of damage. Before drilling the hole ensure that the cable and plug fastenings are unclipped and the cables are removed from the drilling area to prevent their being damaged."

Drill the holes with a 6 mm drill bit.Remove all the drill chips that are produced during the drilling process using an extractor.Then deburr the edges of the hole.

20

039 0003 B

A15

X18126/PIN11

20

20

039 0004 B

A15

21

1

20

X18126

F 39 0992 B21

22

A B

20 21



0 Insert the hexagonal screw with collar (11) from the rear into the hole (20) and secure it with a nut M6 (13).If you fit the earth connection cable later, ensure that you fit the washer (12) first and then branch A11.Then secure branch A11 (the cable outlet on the terminal lug must point downwards) with the second nut M6 (13).

After securing the parts, treat all of them with the anti-corrosion measures set out in the BMW standard."

0

The figure shows the final installation position of the earth connection cable."

The cable loom (20) must point downwards.

0 Applies to all E39 cars

Remove the left tail light.Mark the drilling position (20) with a centre punch.

The figure shows the left lamp holder, on cars without a lamp holder proceed in exactly the same way."

Insert the 5A fuse (2) into the fuse holder A8.Secure the fuse holder A8 to the wiring harness near the left tail light with a cable tie (3).

F 39 0993 B

2013 13 12 11

A11

20

F 39 0994 B

A8

3

25A

F 39 0984 B


10. To install the basic wiring harness A and power supply harness BE39/2 cars only

0

The figure shows the installation space near the handbrake lever."

Carefully cut out the opening (20) in the carpet (21) in front of the handbrake lever (22).Pull up the carpet at the rear (21) on the driver’s side and lay branches A1 to A4 and A14 on the basic wiring harness A forwards to the gearshift lever under the centre console.

0 Lay branch A1, coaxial socket casing FME on the basic wiring harness A under the centre console (20) into the passenger’s footwell.

Lay branch A4, black 18-pin socket casing on the basic wiring harness A, as shown in the figure, under the centre console oddments box at the front.

Connect branch A4 to the required adapter cable for the hands-free kit."

0

In cars with an on-board monitor radio, insulate and tie back branches A2, A3 and A14."

Lay branch A2, black 12-pin plug casing, branch A3, socket contact, white/brown cable, and branch A14, socket contact, white/green cable, on the basic wiring harness A to the installation site of the radio.

21

22

F 39 0971 B

A1-A4+A14

21

20A

A1

20

A4 AF 39 0972 B

20A3

A2

A

A14

F 39 0976 B


10. To install the basic wiring harness A and power supply wiring harness B in E39/2 cars



Connect branch A2, black 12-pin plug casing, to the cleared slot (21) in the radio connection plug (20).


0

This step only applies to cars without an existing mute cable on the radio connection plug (20) PIN10 of the 8-pin plug casing X18126."

Connect branch A3, socket contact, white/brown cable, to the free slot in the radio connection plug (20) PIN10 on the 8-pin plug casing X18126.

0

This step only applies to cars with an existing mute cable on the radio connection plug (20) PIN10 of the 8-pin plug casing X18126."

Carefully cut open the sheathing of the audio wiring harness (21) for a length of 100 mm behind the radio connection plug (20).


Connect branch A3, white/brown cable, to the supply cable of the radio connection plug (20) PIN10, white/brown cable, on the 8-pin plug casing X18126 using a 2-way insulation-piercing connector (1).

20

21

20A2A2

X13598

F 39 0973 B

20

F 39 0974 B

A3

X18126/PIN10

20

20

F 39 0975 B

A3

21

1

A

20 X18126






0

This step only applies to cars with an existing TEL ON cable on the radio connection plug (20) PIN11 of the 8-pin plug casing X18126.3



0 Applies to all E39/2 cars

The figure shows the area with the removed driver’s seat."

Pull up the driver's side carpet at the rear (20) and lay the basic wiring harness A as shown in the figure and secure it with textile adhesive tape (21).Lay branch A5, black 3-pin socket casing, along the left door sill towards the front.

0 Thread branch A5, black 3-pin socket casing on the basic wiring harness A near the left A pillar through the instrument panel from below and along the left A pillar upwards to the headlining and secure it with textile adhesive tape.

As you lay branch A5 to the microphone installation site, ensure that the cable is properly routed in the cable duct to prevent any impairment of the head airbag function."

See instructions for head airbag."

20

039 0001 B

A14

X18126/PIN11

20

20

039 0002 B

A14

21

1

A

20 X18126

21

21

A

A5

20

F 39 0977 B

F 39 0981 B

IIIIIIIIIIIIIIIIIIIII

IIIIIIII

A5

A

!

!



0


Lay the basic wiring harness A, as shown in the figure, with branches A6 to A13 and A15 along the standard wiring harness and secure it with cable ties (3).

0 Lay branch A6, black 3-pin socket casing, and branch A7, coaxial socket casing FME, to the installation site of the compensator/telephone aerial and connect them.

Screw the FME connector (4) to branch A7 (required if you are installing the bumper aerial).

Tie back any excess cable lengths."

0 Connect branch A12, white 12-pin plug casing on the basic wiring harness A to branch B1, white 12-pin socket casing on the power supply wiring harness B.

Tie back plug connector A12 + B1 on the standard wiring harness.

0 Insulate branch A13, white 12-pin socket casing and tie it back on the standard wiring harness (no longer required).

F 39 0997 BA7A6

3

A12A13A11

A10

A9A8

A15

4A6

A7

F 39 0998 B

A12AB1B

F 39 0999 B

A13

F 39 1000 B



0 Carefully cut open the sheathing of the audio wiring harness (20) for a length of 100 mm behind the black plug connector X322.

Connect branch B2, open cable end, grey/red cable, to the supply cable, grey/red cable, of the black 12-pin plug connector X322 PIN5 using a 2-way insulation-piercing connector (1).

0 Lay branch B3 and branch B4 on the power supply wiring harness B along the standard wiring harness (20) to the tied back black 2-pin plug connector X325 above the power distributor in the boot on the right.

Secure the power supply wiring harness B to the standard wiring harness (20) using cable ties (3).

0 Connect branch B3, black 2-pin socket casing on the power supply wiring harness B to the black 2-pin plug casing X325S.Connect branch B4, black 2-pin plug casing on the power supply wiring harness B to the black 2-pin socket casing X325B.

0 Tie back plug connectors X325S+B3 and X325B+B4 on the standard wiring harness (20) with cable ties.

When securing the connections, make sure that the cable harnesses will not be damaged during the subsequent assembly of the car."

X322120

B2

120

F 39 1001 B

oo

oo

ooooooooooooo

o

B

3 20

20B

B4B3

X325

F 39 1002 B

B

X325S

B4B3

X325B

F 39 1003 B

20

X325S

B4B3

X325B

F 39 1004 B



0


Secure branch A11, cable eyelet with a diameter of 6 mm, brown cable, to earth post X13016 under the left tail light.

0

In cars without an on-board monitor radio, insulate and tie back branches A9, A10 and A15."

Lay branch A9, black 12-pin plug casing, branch A10, socket contact, white/brown cable, and branch A15, socket contact, white/green cable, on the basic wiring harness A to the installation site of the on-board monitor radio.



Connect branch A9, black 12-pin plug casing, into the cleared slot (21) in the on-board monitor radio connection plug (20).


0

This step only applies to cars without an existing mute cable on the on-board monitor radio connection plug (20) PIN10 of the 8-pin plug casing X18126.3

Connect branch A10, socket contact, white/brown cable, to the free slot in the on-board monitor radio connection plug (20) PIN10 on the 8-pin plug casing X18126.

X13016

A11

F 39 1005 B

A9+A10+A15F 39 1044 B

A

X13598

20

20

A9

21

F 39 1009 B

F 39 1010 B

20

A10

X18126/PIN1020



0

This step only applies to cars with an existing mute cable on the on-board

monitor radio connection plug (20) PIN10 of the 8-pin plug casing X18126.3

Carefully cut open the sheathing of the audio wiring harness (21) for a length of 100 mm behind the on-board monitor radio connection plug (20).


Connect branch A10, socket contact, white/brown cable, to the supply cable of the on-board monitor radio connection plug (20) PIN10, white/brown cable, on the 8-pin plug casing X18126 using a 2-way insulation-piercing connector (1).


This step only applies to cars without an existing TEL ON cable on the on-board monitor radio connection plug (20) PIN11 of the 8-pin plug casing X18126."

Connect branch A15, socket contact, white/green cable, to the free slot in the on-board monitor radio connection plug (20) PIN11 on the 8-pin plug casing X18126.

0

This step only applies to cars with an existing TEL ON cable on the one-board monitor radio connection plug (20) PIN11 of the 8-pin plug casing X18126.3


Connect branch A15, socket contact, white/green cable, to the supply cable of the on-board monitor radio connection plug (20) PIN11, white/green cable, on the 8-pin plug casing X18126 using a 2-way insulation-piercing connector (1).

20

F 39 1011 B

A10

21

120

X18126

039 0005 B

20

A15

X18126/PIN1120

20

039 0006 B

A15

21

120

X18126



0 Applies to all E39/2 cars

Insert the 5A fuse (2) into the fuse holder A8.Secure the fuse holder A8 to the wiring harness near the left tail light with a cable tie (3).

0

5A2

A8

3

F 39 1006 B


11. Concluding work

Do not assemble the car again until the required hands-free retrofit kit has been installed (see separate installation instructions).


12. Circuit diagram for the basic wiring harness A in E39 cars

A5*

1

30

3

TELE ON

2

31

SCHI

RM0.3

5SW0.3

5

5A

F1*

12RT1.0

X13

016

BR1.0

A7*

1

ANTA1*

1

ANT

SCHI

RM0.5

WS

0.5

A13

*X

322S

11

TELE

3

TACHO A

2

R

9

NF+

10

NF-

4

I BUS

8

TELM

1

30

5

58g

X32

2BA

12*

11

TELE

3

TACHO A

2

R

9

NF+

10

NF-

4

I BUS

8

TELM

1

30

5

58g GRRT

0.75

RTGN

2.5VI

WS

1.5

WSG

N0.5

SWBR

1.0SW

WS

1.0W

SBR

0.75

WSR

TGE0.7

5SW

WS

0.75

13

MIK-

4

MIK+

38

R

5

TELNF+

TELNF-

2

31

18

MUTE

10

30

15

58g

17

31

14

30

11

TELE ON

SWW

S0.3

5SW

BR0.3

5

SWW

S0.3

5SW

BR0.3

5

WSB

R0.3

5GR

RT0.3

5RT0.3

5VI

WS

0.35

X18

507

N9

X18

126

X13

598

X13

598

1

MIK+

2

MIK-

TELNF+

TELNF-

TELNF+

TELNF-

MUTEX

001*

10MUTE

GRRT

0.75

SWW

S0.3

5SW

BR0.3

5W

SBR

0.35

WSB

R0.3

5

WSG

N0.3

5

RTGN

2.5

VIW

S1.5

RTGN

2.5

BR1.0BR0.35

BR0.35

BR0.5RT0.5

RT0.35

A4*

X00

2*

F 3

9 0

97

0 B

10

TEL ON

WSG

N0.3

5 116

612

12

1)1)2)

X00

3*10W

SGN

0.35

TEL ON


12. Circuit diagram for the basic wiring harness A in E39 cars

Legend

F1* Floating fuse holder near the left tail light

X001* Socket contact

X002* Black 18-pin plug casing


A1* Console aerial connector

A4* Black 18-pin socket casing

A5* Black 3-pin socket casing; cable compensator

A7* Boot aerial connector

A12* White 12-pin plug casing

A13* White 12-pin socket casing

N9 Radio

X13016 Cable eyelet, 6 mm in diameter; earth

X13598 Black 12-pin plug casing

X18126 8-pin plug casing

X18507 Black 3-pin connection plug; microphone

1) To standard wiring harness

2) To hands-free system wiring harness

The components and X designations marked with an asterisk (*) are only valid for this circuit diagram. All the other components and X designations correspond to BMW after-sales circuit diagrams

Colour abbreviations

BL = Blue OR = Orange

BR = Brown OR = Orange

GE = Yellow SW = Black

GN = Green VI = Violet

GR = Grey WS = White


13. Circuit diagram for the basic wiring harness A in E39/2 cars

A5*

1

30

3

TELE ON

2

31

SCHI

RM0.3

5SW0.3

5

5A

F1*

12RT1.0

X13

016

BR1.0

A7*

1

ANTA1*

1

ANT

SCHI

RM0.5

WS

0.5

A13

*11

TELE

3

TACHO A

2

R

9

NF+

10

NF-

4

I BUS

8

TELM

1

30

5

58g

B1*

A12

*11

TELE3

TACHO A

2

R

9

NF+

10

NF-

4

I BUS

8

TELM

1

30

5

58g GRRT

0.75

RTGN

2.5VI

WS

1.5

WSG

N0.5

SWBR

1.0SW

WS

1.0W

SBR

0.75

WSR

TGE0.7

5SW

WS

0.75

13

MIK-

4

MIK+

38

R

5

TELNF+

TELNF-

2

31

18

MUTE

10

30

15

58g

17

31

14

30

11

TELE ON

SWW

S0.3

5SW

BR0.3

5

SWW

S0.3

5SW

BR0.3

5

WSB

R0.3

5GR

RT0.3

5RT0.3

5VI

WS

0.35

X18

507

3)

N9

X18

126

X13

598

X13

598

1

MIK+

2

MIK-

TELNF+

TELNF-

TELNF+

TELNF-

MUTE

X00

1*10MUTE

GRRT

0.75

SWW

S0.3

5SW

BR0.3

5W

SBR

0.35

WSB

R0.3

5

WSG

N0.3

5

RTGN

2.5

VIW

S1.5

RTGN

2.5

BR1.0BR0.35

BR0.35

BR0.5RT0.5

RT0.35

A4*

X00

2*

F 3

9 1

04

5 B

106

612

12

1)2)

TEL ON

WSG

N0.3

5 11

X00

3*10W

SGN

0.35

TEL ON


13. Circuit diagram for the basic wiring harness A in E39/2 cars

Legend

F1* Floating fuse holder near the left tail light


X002* Black 18-pin plug casing


A1* Console aerial connector

A4* Black 18-pin socket casing

A5* Black 3-pin socket casing; cable compensator

A7* Boot aerial connector


A13* White 12-pin socket casing

N9 Radio

X322 Black, 12-pin plug connector; audio hi-fi

X13016 Cable eyelet, 6 mm in diameter; earth

X13598 Black 12-pin plug casing

X18126 8-pin plug casing

X18507 Black 3-pin connection plug; microphone

1) To power supply wiring harness B

2) To hands-free system wiring harness

3) To be tied back on the standard wiring harness









14. Circuit diagram for the power supply wiring harness B in E39/2 cars

VIWS1.5

RTGN2.5

GRRT0.75

RTGN2.5

RTGN2.5

VIWS1.5

VIWS1.5

1 2

58G

KL.

30

KL.

R

KL.

R

KL.

30

512

21

KL.

30

KL.

R

1)

1)

2)

A12*X325BB1*B4*

X325SB3*

B2*

F 39 1007 B


14. Circuit diagram for the power supply wiring harness B in E39/2 cars

Legend


B1* White 12-pin socket casing

B2* Open cable end; connect cable to supply cable X322 PIN5using a 2-way insulation-piercing connector (1)

B3* Black 2-pin socket casing

B4* Black 2-pin plug casing

X325B Black 2-pin socket casing

X325S Black 2-pin plug casing

1) To standard wiring harness

2) To basic wiring harness A









15. Template

The original template is supplied in the parts kit."0

!

E 3

9

F 39 1008 B


BMW Parts and Accessories Installation Instructions · These installation instructions are only...

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