BMW 5 Series (E39) Service Manual: 1997-2003 - Table of Contents

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200 Transmission–General 210 Clutch 230 Manual Transmission 240 Automatic Transmission 250 Gearshift Linkage 260 Driveshaft 510 Exterior Trim, Bumpers 512 Door Windows 513 Interior Trim 515 Central Locking and Anti-Theft 520 Seats 540 Sunroof 300 Suspension, Steering and Brakes–General 310 Front Suspension 320 Steering and Wheel Alignment 330 Rear Suspension 331 Final Drive 340 Brakes 400 Body–General 410 Fenders, Engine Hood 411 Doors 412 Trunk Lid, Tailgate 1 2 3 4 5 0 General, Maintenance 7 001 General Warnings and Cautions 002 Vehicle Identification and VIN Decoder 003 Product Familiarization 010 General 020 Maintenance 720 Seat Belts 721 Airbag System (SRS) 100 Engine–General 110 Engine Removal and Installation 113 Cylinder Head Removal and Installation 116 Cylinder Head and Valvetrain 117 Camshaft Timing Chain 119 Lubrication System 120 Ignition System 121 Battery, Starter, Alternator 130 Fuel Injection 160 Fuel Tank and Fuel Pump 170 Radiator and Cooling System 180 Exhaust System Engine Transmission Suspension, Steering and Brakes Body Body Equipment Equipment and Accessories Foreword .......................................................................................................... v Index ............................................................................................ rear of manual On-Board Diagnostics OBD 600 Electrical System–General 610 Electrical Component Locations 611 Wipers and Washers 612 Switches 620 Instruments 630 Lights 640 Heating and Air Conditioning 650 Radio 6 ELE Electrical System Foreword .......................................................................................................... v Index ............................................................................................ rear of manual Electrical Wiring Diagrams Volume 1 You are now in Volume 1 V o l u m e 2

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http://www.bentleypublishers.com/product.htm?code=b503 The table of contents from the BMW 5 Series (E39) Service Manual: 1997-2003. For more information on this repair manual, visit http://www.bentleypublishers.com/product.htm?code=b503 .

Transcript of BMW 5 Series (E39) Service Manual: 1997-2003 - Table of Contents

Page 1: BMW 5 Series (E39) Service Manual: 1997-2003 - Table of Contents

200 Transmission–General210 Clutch230 Manual Transmission

240 Automatic Transmission 250 Gearshift Linkage260 Driveshaft

510 Exterior Trim, Bumpers512 Door Windows513 Interior Trim

515 Central Locking and Anti-Theft

520 Seats540 Sunroof

300 Suspension, Steering andBrakes–General

310 Front Suspension320 Steering and Wheel Alignment

330 Rear Suspension331 Final Drive340 Brakes

400 Body–General410 Fenders, Engine Hood

411 Doors412 Trunk Lid, Tailgate

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0 General,Maintenance

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001 General Warnings and Cautions002 Vehicle Identification and VIN Decoder003 Product Familiarization010 General020 Maintenance

720 Seat Belts721 Airbag System (SRS)

100 Engine–General110 Engine Removal and Installation113 Cylinder Head Removal and

Installation116 Cylinder Head and Valvetrain117 Camshaft Timing Chain 119 Lubrication System

120 Ignition System121 Battery, Starter, Alternator130 Fuel Injection160 Fuel Tank and Fuel Pump170 Radiator and Cooling System180 Exhaust System

Engine

Transmission

Suspension,Steering and Brakes

Body

Body Equipment

Equipment and Accessories

Foreword ..........................................................................................................vIndex............................................................................................rear of manual

On-Board DiagnosticsOBD

600 Electrical System–General610 Electrical Component Locations611 Wipers and Washers612 Switches

620 Instruments630 Lights640 Heating and Air Conditioning650 Radio6

ELE

Electrical System

Foreword ..........................................................................................................vIndex............................................................................................rear of manual

Electrical Wiring Diagrams

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Page 2: BMW 5 Series (E39) Service Manual: 1997-2003 - Table of Contents

established 1950Automotive Reference™

Bentley Publishers, 1734 Massachusetts Avenue, Cambridge, MA 02138-1804 USATel: 617-547-4170 • Toll Free: 800-423-4595 • Fax: 617-876-9235http://www.bentleypublishers.com/contact-sales

BMW 5 Series (E39)Service Manual: 1997–2003525i, 528i, 530i, 540i, Sedan, Sport Wagon Price: $169.95Bentley Stock Number: B503Publication Date: 2011.feb.18ISBN: 978-0-8376-1672-82 volume hardcover set, 8 3/8 in. x 11 in.Case quantity: 12072 pages, 2667 photos, illustrations and diagrams Includes color 14 page BMW 5 Series Product Familiarization section

The BMW 5 Series (E39) Service Manual: 1997-2003 contains in-depth maintenance, service and repair information for the BMW 5 Series from 1997 through 2003. The aim throughout has been simplicity and clarity, with practical explanations, step-by-step procedures and accurate specifications. Whether you’re a professional or a do-it-yourself BMW owner, this manual helps you understand, care for and repair your BMW.

Technical features:

• Procedures from the basic oil change service to interpreting the Malfunction Indicator Light (MIL). This manual tells you what to do and how and when to do it.

• Engine and cylinder head service, including camshaft timing chain setup and adjustment.

• Information for specific driveability problems, including explanation of engine management systems and BMW OBD II Diagnostic Trouble Codes (DTCs).

• Theory of operation and repair information for the Siemens and Bosch engine management systems.

• Drivetrain maintenance, troubleshooting, adjustment and repair of self-adjusting clutch (SAC), gearshift linkage, driveshaft, and drive axles.

• Manual and automatic transmission removal, installation, seal replacement and external service.

• System description and repair information for Antilock Brakes (ABS), Automatic Stability Control (ASC) and Dynamic Stability Control (DSC).

• Heating and air conditioning repair (IHKA and IHKR), including component replacement.

• Body adjustments and repairs, including sunroof and tailgate.

• Wiring schematics and extensive electrical component section specifying relay, control module and ground locations with detailed illustrations and photos.

Engines covered6-cylinder engines: M52, M52 TU, M54V-8 engines: M62, M62 TU

Manual transmissions coveredGetrag S5D 250G, S6S 420GZF S5D 320Z

Automatic transmissions coveredA4S 270R, A4S 310RA5S 360R, A5S 390RA5S 325ZA5S 560Z, A5S 440Z

BentleyPublishers.com

Detailed instructions on replacing front struts310 Front Suspension

bentley_b503_new.product.announcement.pdf

Engine and cylinder head service, including Double VANOS timing chain setup and adjustment.117 Camshaft Timing Chain

Access Diagnostic Trouble Codes (DTCs) to diagnose engine management problems. 130 Fuel Injection

Two Volume SetVol. 1 - MechanicalVol. 2 - Electrical