BM 200 with Gear Pump - Nordsonemanuals.nordson.com/adhesives/English_Manuals/213003.pdf · BM 200...

BM 200 with Gear Pump

Parts List P/N 213003_06- English -

NORDSON ENGINEERING GMBH � LÜNEBURG � GERMANY

��2012 Nordson CorporationAlle Rechte vorbehalten

BM 200 GPAusgabe 05/12

COV_EN_213003_06

Order numberP/N = Order number for Nordson products

NoticeThis is a Nordson Corporation publication which is protected by copyright. Original copyright date 2001.

No part of this document may be photocopied, reproduced, or translated to another language without the priorwritten consent of Nordson Corporation. The information contained in this publication is subject to change without

notice.

TrademarksAccuJet, AquaGuard, Asymtek, Automove, Autotech, Blue Box, CF, CanWorks, Century, Clean Coat, CleanSleeve, CleanSpray, Compumelt, Control Coat,Cross‐Cut, Cyclo‐Kinetic, Dispensejet, DispenseMate, Durafiber, Durasystem, Easy Coat, Easymove Plus, Econo‐Coat, EPREG, ETI, Excel 2000, Flex‐O‐Coat,FlexiCoat, Flexi‐Spray, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Helix, Horizon, Hose Mole, Hot Shot, Hot Stitch, Isocoil, Isocore, Iso‐Flo, JR, KB30, Little Squirt,Magnastatic, MEG, Meltex, MicroSet, Millenium, Mini Squirt, Moist‐Cure, Mountaingate, MultiScan, Nordson, OmniScan, Opticoat, OptiMix, Package of Values,Patternview, PluraFoam, Porous Coat, PowderGrid, Powderware, Prism, Pro‐Flo, ProLink, Pro‐Meter, Pro‐Stream, PRX, RBX, Rhino, S. design stylized, Saturn, SC5,Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart‐Coat, Spray Squirt, Spraymelt, Super Squirt, Sure Coat, System Sentry, Tela‐Therm,Trends, Tribomatic, UniScan, UpTime, Veritec, Versa‐Coat, Versa‐Screen, Versa‐Spray, Walcom, Watermark, When you expect more. are registered trademarks- ® - of Nordson Corporation.

ATS, Aerocharge, Auto‐Flo, AutoScan, BetterBook, Chameleon, CanNeck, Check Mate, Colormax, Control Weave, Controlled Fiberization, Coolwave, CPX, DryCure, E‐Nordson, EasyClean, Eclipse, Equi=Bead, Fill Sentry, Fillmaster, Gluie, Heli‐Flow, Ink‐Dot, Iso‐Flex, Kinetix, Lacquer Cure, Maxima, MicroFin, Minimeter,Multifil, Origin, PermaFlo, PluraMix, Powder Pilot, Powercure, Primarc, Process Sentry, PurTech, Pulse Spray, Ready Coat, Select Series, Sensomatic, Shaftshield,SheetAire, Spectral, Spectronic, Spectrum, Summit, Sure Brand, Sure Clean, Sure Max, Swirl Coat, Tempus, Tracking Plus, Trade Plus, Universal, Vista, Web Cure,2 Rings (Design) are trademarks - � - of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners' rights.

Table of Contents I



P/N 213003_06

Table of Contents

1. Notes 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Assembly Overview 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Assemblies 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Frame 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switch Rod 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hose Support, Single 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hose Support, Dual 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive WS0370/PR 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive WS1500/PUS 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drum Shell (Drum Jacket) H220 18. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drum Shell (Drum Jacket) H815 20. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drum Inserted Inquiry Device 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heating Punch/Melt Platen (smooth) 24. . . . . . . . . . . . . . . . . . . . . . . .

Heating Punch/Melt Platen (Finned, High Melt; Axial) 26. . . . . . . . .

Finned Melting Plate 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Axial Melting Plate 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hose Connection 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drum Sealing 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump PR6m1 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump PR12m1 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump PR12m2 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump PR25m2 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adapter Plate for Gear Pumps PR.. 42. . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump PU15/85R 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump PU25/85R 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump PU35/85R 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump PU50/85R 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of ContentsII



P/N 213003_06

Aeration Valve (P/N 460981) 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Aeration Valve (P/N 203281) 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air‐relief Valve (Deaeration Valve) 56. . . . . . . . . . . . . . . . . . . . . . . . . .

Bypass Valve (Safety Valve) 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exhaust Hood 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatic Cabinet 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatic Complete 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatic Compl. (Pneumatic Diagram) 66. . . . . . . . . . . . . . . . . . . .

Indication Signs 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cable Channel 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electric Complete (Electr. Cabinet) Mounting Plate 72. . . . . . . . . . .

Other Electrical Components 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Kits 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BM 200 with Gear Pump 1



P/N 213003_06

NOTE: The valid configuration code for the delivered system is describedin the document index.

NOTE: Parts without a P/N are not spare parts and can not be ordered.

The electrical components are labeled in accordance with DIN 40 719,part 2. The label corresponds to the designation in the current flowdiagram and is located on or near the component.

The component designation contains information on the component (e.g. relay, fuse), including an identifying letter.

002631

Circuit of corresponding page of current flow diagram

Designating letter (Refer to table)

Page in current flow diagram

‐ 5 F 1

Fig. 1 Example: fuse designation

A Assemblies, subassemblies

B Converters from elect. to non‐electrical quantities or vice versa

E Miscellaneous, e.g. lighting devices, heating devices

F Protective devices

H Signal devices

K Relays, conductors

M Motors

N Amplifiers, controllers

Q Power switchgears

R Resistors

S Switches, dials

T Transformers

X Terminals, plugs, sockets

Y Electrically operated mechanical devices

1. Notes

BM 200 with Gear Pump2



P/N 213003_06

002685B

1

7

3

4

2

5

10

6

8

9

11

Fig. 2 Assembly overview (part 1)

2. Assembly Overview




P/N 213003_06

Item P/N Description Fig. Quantity Box Code

1 461662 Frame Nordson‐Blue complete, hose support 4 1 ‐ ‐

2 461085 Device heating punch inquiry 5 1 ‐ ‐

3 448009 Hose support complete single 6 1 7 1

464500 Hose support complete dual 7 1 7 2

4 788518 Drive WS0370/PR compl. 8 1 5 11 ‐ 14

5 783172 Protection cover 1 ‐ ‐

4 444883 Drive WS1500/PUS compl. 9 1 5 50 ‐ 53

5 783172 Protection cover 1 ‐ ‐

6 290029 Drum shell complete H220 10 1 ‐ ‐

6 444789 Drum shell complete H815 11 1 12 J

7 783100 Device drum inserted 12 1 ‐ ‐

8 207049 Heating punch (smooth) d512 1SAS complete 13 1 27

12

G1J

207051 Heating punch (smooth) d514 1SAS complete 27

G1


12

G2J


G2

207053 Heating punch d512 1SAS complete for Pos. 9 14 27

12

F1J

207055 Heating punch d514 1SAS complete for Pos. 9 27

F1


12

F2J


F2

9 461070 Finned (High melt) melting plate VX complete 15 1 2 F

201027 Axial plate VX complete 2 A

10 464473 Hose connection fitting 16 1

2

6

6

1

2

11 276977 Seal, T.E.S, Model 500 17 2 ‐ ‐




P/N 213003_06

002685B

22

23

19

20

16

21

18

1312

17

1415

17

Fig. 3 Assembly overview (part 2)

2. Assembly Overview(contd.)




P/N 213003_06

Item P/N Description Fig. Quantity Box Code

12 256015 Gear pump PR6m1 18 1 5 11

254316 Gear pump PR12m1 19 5 12

254247 Gear pump PR12m2 20 5 13

259601 Gear pump PR25m2 21 5 14

13 788552 Adapter plate PUS/PR1,5‐25 compl. 22 1 5 11 ‐ 14

14 788611 Gear pump PU15/85R D25 heated 23 1 5 50

402166 Gear pump PU25/85R D25 heated 24 5 51



15 460981

203281

Aeration valve PB/PUR VX until March 2002

Aeration valve VX beginning March 2002

27

28

1 ‐ ‐

16 444896 Air‐relief valve 29 1 ‐ ‐

17 252753 Bypass valve 100 bar ZS/BM/PUS 30 1 ‐ ‐

18 279782 Pressure sensor (Refer to Other Electrical Components)

‐ 1 9 D

19 460816 Exhaust hood complete (Zubehör) 31 1 2 G

20 444884 Pneumatic cabinet 32 1 ‐ ‐

21 421401 Pneumatic complete 33 1 ‐ ‐

‐ 460986 Pneumatic complete w/o cabinet 34 1 ‐ ‐

‐ 448684 Indication sign pneumatic complete 35 1 ‐ ‐

22 783116 Cable channel complete ‐ 1 ‐ ‐

23 464486 Cable channel complete 36 1 ‐ ‐

‐ 460888 Electric complete 37, 38 1 ‐ ‐

‐ ‐ Further Electric parts 39 ‐ 41 1 ‐ ‐

NOTE To identify the configurable components/parts, the configuration code (box/code, located in thedocument index and on the ID plate) must be considered.




P/N 213003_06

461662

8

11

932

23

1

17

15

5

6

7

13

26

12

4

31

3

2

10

16

11

12

13

1410

20

19

18

21

22

22

23

24

24

26

2727

25

29

30

30

33

34

35

36

28

28

36

Fig. 4 Frame

3. Assemblies

Frame




P/N 213003_06

Item P/N Description Quantity Box Code

— 461662 Frame BM200 Nordson‐Blue complete 1 ‐ ‐

1 460919 � Base plate BM200 A830 Nordson blue 1 ‐ ‐

2 444933 � Cylinder pipe left frame BM200 1 ‐ ‐

3 444934 � Cylinder pipe right frame BM200 1 ‐ ‐

4 461646 � Pull rod BM200 L1435 2 ‐ ‐

5 461647 � Piston rod BM200 L1415 2 ‐ ‐

6 448008 � Rod guide BM20/200 2 ‐ ‐

7 444854 � Mounting plate BM200 RAL9005 1 ‐ ‐

8 783054 � Drum support BM 200 H=815/H=220 1 ‐ ‐

9 461034 � Traverse BM200 frame A830 RAL9005 1 ‐ ‐

10 460821 � Protection shield BM200 Nordson‐Blue 2 ‐ ‐

11 429960 � Spacer BM200 2 ‐ ‐

12 437597 � Plate BM200 frame RAL9005 2 ‐ ‐

13 455175 � Washer BM200 RAL9005 2 ‐ ‐

14 253648 � Sliding bearing 40x44x50 PERMAGL.P11 4 ‐ ‐

15 280552 � Washer D21 DIN125 type B 2 ‐ ‐

16 279034 � Hexagon nut M20 DIN985 2 ‐ ‐

17 253616 � Piston BM20/200 TDUO160‐12 2 ‐ ‐

18 254277 � O‐ring 155x3 2 ‐ ‐

19 253617 � Bar seal BM20/200 2 ‐ ‐

20 253618 � Scraper BM20/200 AUASOB40‐6 2 ‐ ‐

21 267234 � Circlip bore D160 DIN472 2 ‐ ‐

22 255239 � Hexagon head screw M20x120 DIN931 niro 2 ‐ ‐

23 250041 � Allan head cap screw M10x20 DIN912 niro 8 ‐ ‐




27 267233 � Sealing ring R1/8 2 ‐ ‐

28 259212 � Sealing ring R1/8 4 ‐ ‐

29 409950 � Washer D31 DIN125 type B 2 ‐ ‐

30 785618 � Plug 70x70x3 h17 2 ‐ ‐

31 ‐ � Assy, base BM 200 compl. 1 ‐ ‐

32 ‐ � Control cabinet BM200 complete 1 ‐ ‐

33 461660 � Hexagon head screw M10x20/8.8 DIN933 4 ‐ ‐

34 251375 � Washer D10,5 DIN125 type B 4 ‐ ‐

35 259202 � Hexagon nut M10 DIN934 NIRO 4 ‐ ‐

36 250060 � Lifting eye bolt M10 DIN580 4 ‐ ‐





P/N 213003_06

461058

17

2

10

12

14

1

13

8

11

1

16

15

19

18

9

9

3

5

6

8

4

7

Fig. 5 Switch rod

Switch Rod




P/N 213003_06


— 461058 Device BM200 heating punch inquiry (switch rod) 1 ‐ ‐




4 427549 � Mounting plate BM20/200 30x12x69 3 ‐ ‐

5 250092 � Washer D4,3 DIN125 type A 6 ‐ ‐

6 250141 � Hexagon nut M4 DIN934 6 ‐ ‐


8 458560 � Level switch w/connection cable 3m 3 ‐ ‐

411671 � � Microswitch (Refer to Other Electrical Components)

1 ‐ ‐


1 ‐ ‐


1 ‐ ‐

411672 � � Cover for microswitch 3 ‐ ‐

9 424649 � Set screw M6x10/45H DIN915 4 ‐ ‐

10 414892 � Guide rod BM200 RAL9005 1 ‐ ‐

11 256853 � Washer D8,4 DIN125,type B NIRO 1 ‐ ‐

12 414890 � Guide pipe BM200 RAL9005 1 ‐ ‐


14 461059 � Contact maker bar BM200 1 ‐ ‐

15 259202 � Hexagon nut M10 DIN934 NIRO 1 ‐ ‐


17 461557 � Mounting block BM200 RAL9005 1 ‐ ‐

18 265972 � Serrated lock washer D6,4 DIN6798 A 2 ‐ ‐






P/N 213003_06

448009

1

2

7

4

4

6

1

3

5

5

8

9

Fig. 6 Hose support, single

Hose Support, Single




P/N 213003_06


— 448009 Hose support Nordson complete single 1 7 1

1 461670 � Plug d5 h25,4 2 7 1

2 461666 � Compression spring 5x97,7x493 1 7 1

3 461667 � Weldment, hose hanger BM20/200 1 7 1

4 250112 � Spring lock washer D4 DIN127 A 2 7 1

5 250141 � Hexagon nut M4 DIN934 2 7 1

6 250009 � Allan head cap screw M4x8 DIN912 niro 2 7 1

7 461669 � Clamp 5mm type:604/5 2 7 1


9 256853 � Washer D8,4 DIN125,type B NIRO 2 7 1





P/N 213003_06

464500

1

4

7

83

210

12

11

5

8

9

3

6

54

8

9

76

8

8

Fig. 7 Hose support, dual

Hose Support, Dual




P/N 213003_06


— 464500 Hose support Nordson complete dual 1 7 2

1 461670 � Plug d5 h25,4 4 7 2


3 461667 � Weldment, hose hanger BM20/200 2 7 2

4 250112 � Spring lock washer D4 DIN127 A 4 7 2

5 250141 � Hexagon nut M4 DIN934 4 7 2


7 461669 � Clamp 5mm type:604/5 4 7 2


9 256853 � Washer D8,4 DIN125,type B NIRO 4 7 2

10 464499 � Mounting plate 25x15x286, St37‐K 1 7 2





P/N 213003_06

788518, 783172

1

2

2

2

2

3

3

3

3

3

3

3

34

4

4

4

5

5

5

5

5

5

6

6

7

8

9

9

10

Fig. 8 Drive WS0370/PR

Drive WS0370/PR




P/N 213003_06


— 788518 Drive BM200 WS0370/PR complete 1 5 11 ‐ 14

1 785866 � Motor WS370 GCRB4B28‐UD71XH‐4G V1(Refer to Other Electrical Components)

1 5 11 ‐ 14

2 254951 � Hexagon head screw M6x20 DIN933 niro 4 5 11 ‐ 14

3 250095 � Washer D6,4 DIN125, type B NIRO 4 5 11 ‐ 14

4 254714 � Hexagon nut M8 DIN934 NIRO 4 5 11 ‐ 14

5 256834 � Set screw M6x8/45H DIN913 2 5 11 ‐ 14

6 280514 � Set screw M8x12/45H DIN913 6 5 11 ‐ 14

7 788519 � Motor flange BM200 RAL9005 1 5 11 ‐ 14

8 788556 � Shaft joint, extractable typ:3GA 1 5 11 ‐ 14

9 783172 � Protection cover 2 5 11 ‐ 14

10 251922 � Blind plug metal PG16 1 5 11 ‐ 14





P/N 213003_06

444883, 783172

1

2

2

2

2

3

3

3

3

3

3

3

34

4

4

4

5

5

5

5

5

5

5

5

6

8

7

9

9

Fig. 9 Drive WS1500/PUS

Drive WS1500/PUS




P/N 213003_06


— 444883 Drive BM200 WS1500/PUS complete 1 5 50 ‐ 53

1 401739 � Motor WS1500 SCR24B28‐UD90LNH‐4G‐V1(Refer to Other Electrical Components)

1 5 50 ‐ 53

2 429956 � Hexagon head screw M8x35 DIN931 niro 4 5 50 ‐ 53

3 256853 � Washer D8,4 DIN125,type B NIRO 8 5 50 ‐ 53

4 254714 � Hexagon nut M8 DIN934 NIRO 4 5 50 ‐ 53

5 280514 � Set screw M8x12/45H DIN913 8 5 50 ‐ 53

6 444787 � Motor flange BM200 RAL9005 1 5 50 ‐ 53

7 279804 � Feather key A 8x7x40 DIN6885 1 5 50 ‐ 53

8 783012 � Shaft joint, extractable typ:6GA 1 5 50 ‐ 53

9 783172 � Protection cover 2 5 50 ‐ 53





P/N 213003_06

290029

2 4 2

7

11

9

9

131

1

1

1

1

5

5

5

5

5

5

5

6

6

6

8

8

8

10

10

3

10

Fig. 10 Drum shell (drum jacket) H220

Drum Shell (Drum Jacket) H220




P/N 213003_06


— 290029 Drum shell BM200 H220 RAL9005 comp 1 ‐ ‐

1 253322 � Allan head cap screw M8x60/10.9 DIN912 8 ‐ ‐

2 429981 � Safety latch BM200 RAL9005 2 ‐ ‐


4 432157 � Back plate BM200 RAL9005 H220 1 ‐ ‐

5 250144 � Hexagon nut M8 DIN934 18 ‐ ‐


7 432159 � Door 1 ‐ ‐

8 785736 � Flat head screw M8x20 DIN7991 8 ‐ ‐

9 432160 � Shim plate BM200 RAL9005 2 ‐ ‐

10 429964 � Locking jig model:341 2 ‐ ‐

11 432158 � Door 1 ‐ ‐

‐ 429965 � Strip rolls L40 D5/8 type:1033‐U45 4 ‐ ‐





P/N 213003_06

444789

4

1

1

3

3

2 3

10

5

6

5

6

3

5

3

5

7

8

14

11

9

12

10

10

13

6

Fig. 11 Drum shell (drum jacket) H815

Drum Shell (Drum Jacket) H815




P/N 213003_06


— 444789 Drum shell BM200 H815 Nordson Blue compl 1 12 J

1 444912 � Safety latch BM200 2 ‐ ‐



4 444790 � Back plate BM200 drum shell H815 NE 1 ‐ ‐


6 250144 � Hexagon nut M8 DIN934 19 ‐ ‐

7 431467 � Safety locks drum shell BM200 1 ‐ ‐

8 444792 � Door 1 ‐ ‐


10 429964 � Locking jig model:341 4 ‐ ‐

11 259200 � Hexagon nut M6 DIN934 16 ‐ ‐

12 444913 � Shim plate BM200 Nordson blue 4 ‐ ‐


14 444791 � Door 1 ‐ ‐

‐ 429965 � Strip rolls L40 D5/8 type:1033‐U45 6 ‐ ‐





P/N 213003_06

783100

31 4

7

10

7

11

13

12

5 6

14

9

2

8

Fig. 12 Drum inserted inquiry device

Drum Inserted Inquiry Device




P/N 213003_06


— 783100 Device BM200 drum inserted 1 ‐ ‐

1 783266 � Mounting plate BM200 VX‐2018/10 1 ‐ ‐



4 783264 � Adapter block BM200 VX‐2018/10 1 ‐ ‐

5 417713 � Piercer BM200 VX 1 ‐ ‐

6 783265 � Cover BM200 VX2018/10 1 ‐ ‐


8 417717 � Compression spring 1,5x20,5x50,7 1 ‐ ‐


10 783098 � Base plate BM200 RAL9005 1 ‐ ‐

11 283056 � Quick thread‐in fitting ‐G‐d03‐G1/8‐0000 2 ‐ ‐


13 319180 � Roll lever valve RS‐3‐1/8 1 ‐ ‐

14 315541 � Silencer R1/8 1 ‐ ‐





P/N 213003_06

207049, 207051, 207049, 207052

52

13

6 8 9

16

10

11

11

1 743

12

14

17

18

12

15

Fig. 13 Heating punch/Melt platen (smooth)

Heating Punch/Melt Platen(smooth)




P/N 213003_06


— 207049 Heating punch (melt platen) BM200 d512 400V 1SAS compl

1 27

12

G1J


1 27

12

G1X

— 207050 Heating punch (melt platen)BM200 d512 400V 2SAS compl

1 27

12

G2J


1 27

12

G2X



3 416873 � Sealing ring 4x8 DIN7603 form A 1 ‐ ‐


5 448611 � Electric cover BM200 VX CE cpl. 1 ‐ ‐

6 255289 � Notched taper pin 1,7x4 DIN1476 2 ‐ ‐

7 290082 � Sign, heat output,general 1 ‐ ‐

8 461668 � O‐ring 48x3 1 ‐ ‐

9 783108 � Angle connection metal 90 PG21 1 ‐ ‐


11 250307 � Screw plug 1/2NPTx14mm black 1

2

7

7

1

2

12 464473 � Hose connect.ftg.BM200 NW08/16 VX compl.(refer to Hose Connection)

1

2

7

7

1

2

13 207037 � Heating punch (melt platen)PU D551 1SAS d512 VX

1 27

12

G1X

207039 � Heating punch (melt platen)PU D551 1SAS d514 VX

1 27

12

G1J


1 27

12

G2X


1 27

12

G2J


15 120167 � Platen RTD Sensor(Refer to Other Electrical Components)

1 ‐ ‐

16 448612 � Seal, electric cover BM200 383x214x0,8 1 ‐ ‐

17 250141 � Hexagon nut M4 DIN934 1 ‐ ‐


NOTE To identify the configurable components/parts, the configuration code (box/code, located in the documentindex and on the ID plate) must be considered.




P/N 213003_06

207053, 207055, 207054, 207056

52

14

6 8 10

17

12

13

13

1 743

15

18

19

119

16

Fig. 14 Heating punch/Melt platen (Finned, High Melt; Axial)

Heating Punch/Melt Platen(Finned, High Melt; Axial)




P/N 213003_06



1 27

12

F1J


1 27

12

F1X


1 27

12

F2J


1 27

12

F2X





5 448611 � Electric cover BM200 VX CE cpl. 1 ‐ ‐

6 255289 � Notched taper pin 1,7x4 DIN1476 2 ‐ ‐

7 290082 � Sign, heat output,general 1 ‐ ‐

8 785547 � Hexagon head screw M10x130/8.8 DIN931 6 ‐ ‐

9 251375 � Washer D10,5 DIN125 Form B 6 ‐ ‐

10 461668 � O‐ring 48x3 1 ‐ ‐

11 783108 � Angle connection metal 90 PG21 1 ‐ ‐


13 250307 � Screw plug 1/2NPTx14mm black 1

2

7

7

1

2

14 207041 � Heating punch (melt platen)PU D551 1SAS d512 VX

1 27

12

F1X


1 27

12

F1J


1 27

12

F2X


1 27

12

F2J


16 120167 � Platen RTD Sensor(Refer to Other Electrical Components)

1 ‐ ‐

17 448612 � Seal, electric cover BM200 383x214x0,8 1 ‐ ‐

18 250141 � Hexagon nut M4 DIN934 1 ‐ ‐






P/N 213003_06

461070, 201027

3

1

1

2

4

P/N 201028

P/N 461071

3

3

Fig. 15 Finned and axial melting plates

Finned Melting Plate

Axial Melting Plate




P/N 213003_06


— 461070 Finned Melting plate VX complete 1 2 F

1 464473 � Hose connect.ftg.BM200 NW08/16 VX compl.(refer to Hose Connection)

1

2

7

7

1

2

2 250002 � Thread insert M10x18 type: RAMPA 6 ‐ ‐

3 461071 � Finned melting plate 1 ‐ ‐

4 448612 � O‐ring, 10x2 1 ‐ ‐



— 201027 Axial plate VX complete 1 2 A

3 201028 � Axial plate 1 ‐ ‐

4 250290 � O‐ring, 10x2 1 ‐ ‐





P/N 213003_06

464473

3

4

21

5

6

Fig. 16 Hose connection

Hose Connection




P/N 213003_06


— 464473 Hose connect.ftg.BM200 NW08/16 VX compl. 1 7 1

2 7 2

1 402349 � Hose connect.ftg.a1 1/16 12N‐a3/8NPT VX 1 ‐ ‐

2 255399 � Hose connect.ftg.a9/16UNF‐a3/8NPT L40 VX 1 ‐ ‐

3 415788 � Hexagon head screw M6x30 DIN933 1 ‐ ‐


5 464474 � Adapter plate i3/8NPT‐a60x60 VX 1 ‐ ‐

6 252252 � O‐ring 42x2 1 ‐ ‐





P/N 213003_06

xxxxxx

1

1

Fig. 17 Drum sealing

Drum Sealing




P/N 213003_06


1 276977 � Seal, T.E.S, Model 500 2 ‐ ‐





P/N 213003_06

256015.00

1 2

3

4

5

6

7

8

19

18

17

16

15

14

12

1011 9

12

13

Fig. 18 Gear pump PR6m1

Gear Pump PR6m1




P/N 213003_06


— 256015 Gear pump PR6m1 1 5 11

1 250171 � Feather key 4x4x6 DIN6885 1 5 11

2 256590 � Gear A PR6m1 1 5 11

3 253631 � Parallel pin 12x40 1 5 11

4 256591 � Gear B PR6m1 1 5 11

5 289040 � Pump block 1 5 11

6 259883 � End block PR4m1 1 5 11

7 252595 � O‐ring 10x1,5 1 5 11

8 254439 � Pump shaft PR6 compl. 1 5 11

- 255810 � � Washer 12.5x90degreex18x3.6 1 5 11

- 255897 � � Allen countersunk screw M5x10 DIN 7991 1 5 11

- 255898 � � Serrated lock washer D5.3 DIN6798 V 1 5 11

9 255289 � Notched taper pin 1,7x4 DIN1476 2 5 11

10 400774 � ID. TAG 1 5 11

11 290570 � Front block PR4m1 1 5 11

12 250036 � Allan head cap screw M8x55 DIN912 4 5 11

13 250129 � Parallel pin 8m6x50 DIN6325,hdn. 2 5 11

14 253843 � O‐ring 18x1,5 1 5 11

15 253814 � Bushing PR D12,7 1 5 11

16 253813 � Sealing ring 12,5x18,5x6 1 5 11

17 250623 � Washer 1 5 11


19 253874 � Packing screw SW24 nickel 1 5 11





P/N 213003_06

254316.00

1 2

3

4

5

6

7

8

19

18

17

16

15

14

12

12

13

10 911


Gear Pump PR12m1




P/N 213003_06


— 254316 Gear pump PR12m1 1 5 12


2 256592 � Gear A PR12m1 1 5 12

3 253631 � Parallel pin 12x40 1 5 12

4 256592 � Gear B PR12m1 1 5 12

5 280343 � Pump block 1 5 12

6 283118 � End block PR6‐12m1 1 5 12

7 252595 � O‐ring 10x1,5 1 5 12

8 254440 � Pump shaft PR 12 compl. 1 5 12





10 400774 � ID. TAG 1 5 12

11 283117 � Front block PR6‐12m1 1 5 12

12 253322 � Allan head cap screw M8x60/10.9 DIN912 4 5 12


14 253843 � O‐ring 18x1,5 1 5 12

15 253814 � Bushing PR D12,7 1 5 12

16 253813 � Sealing ring 12,5x18,5x6 1 5 12

17 250623 � Washer 1 5 12







P/N 213003_06

254247.00

1 2

3

4

5

6

7

8

19

18

17

16

15

14

12

12

13

10 911


Gear Pump PR12m2




P/N 213003_06


— 254247 Gear pump PR12m2 1 5 12


2 250965 � Gear A PR12m2 1 5 12

3 253631 � Parallel pin 12x40 1 5 12

4 253286 � Gear B PR12m2 1 5 12

5 253705 � Pump block 1 5 12

6 253691 � End block PR6‐25m2 1 5 12

7 252595 � O‐ring 10x1,5 1 5 12






10 400774 � ID. TAG 1 5 12

11 253689 � Front block PR6‐25m2 1 5 12



14 253843 � O‐ring 18x1,5 1 5 12

15 253814 � Bushing PR D12,7 1 5 12

16 253813 � Sealing ring 12,5x18,5x6 1 5 12

17 250623 � Washer 1 5 12







P/N 213003_06

254279.00

1

3

4

5

6

7

8

19

18

17

16

15

14

12

13

10 911

2

12


Gear Pump PR25m2




P/N 213003_06


— 254279 Gear pump PR25m2 1 5 12


2 250966 � Gear A PR25m2 1 5 12

3 253632 � Parallel pin D12x59 1 5 12

4 254478 � Gear B PR25m2 1 5 12

5 257087 � Pump block 1 5 12

6 253691 � End block PR6‐25m2 1 5 12

7 252595 � O‐ring 10x1,5 1 5 12






10 400774 � ID. TAG 1 5 12

11 253689 � Front block PR6‐25m2 1 5 12



14 253843 � O‐ring 18x1,5 1 5 12

15 253814 � Bushing PR D12,7 1 5 12

16 253813 � Sealing ring 12,5x18,5x6 1 5 12

17 250623 � Washer 1 5 12







P/N 213003_06

788552.00

1

14 13

2

3

4

12

5

10

6

10

8

7

11

9

Fig. 22 Adapter plate for gear pumps PR..

Adapter Plate for Gear PumpsPR..




P/N 213003_06


— 788552 Adapter plate PUS/PR1,5‐25 compl. 1 5 11 ‐ 14

1 256829 � Allan head cap screw M8x65/10.9 DIN912 12 5 11 ‐ 14

2 250092 � Washer D4,3 DIN125 type A 2 5 11 ‐ 14

3 250015 � Allan head cap screw M4x30 DIN912 niro 2 5 11 ‐ 14

4 259946 � Electric cover, PUS pumps L195 CE 1 5 11 ‐ 14

‐ � � Notched taper pin 3,2x6,5 DIN7337 2 5 11 ‐ 14

‐ � � Sign 1 5 11 ‐ 14

5 788955 � Sealing electric cover, PUS pumps 1 5 11 ‐ 14

6 250691 � Heater cartridge 3/8”x4” 230V‐220W(Refer to Other Electrical Components)

2 5 11 ‐ 14

7 250012 � Allan head cap screw M4x16 DIN912 niro 1 5 11 ‐ 14

8 251042 � Luster terminal ceramics 2p. 2,5qmm 1 5 11 ‐ 14

9 120167 � RTD sensor pump heating(Refer to Other Electrical Components)

1 5 11 ‐ 14

10 250302 � Screw plug 1/8NPTx7,5mm black 2 5 11 ‐ 14

11 252753 � Bypass valve 100bar ZS/BM/PUS(refer to Bypass Valve (Safety Valve))

1 5 11 ‐ 14

12 788553 � Adapter plate PUS/PR1.5‐25 1 5 11 ‐ 14

13 250270 � O‐ring 35x3 1 5 11 ‐ 14

14 252480 � O‐ring 19x2,5 1 5 11 ‐ 14





P/N 213003_06

788611

1 2 3

4

5

6

7

8

8

19

8

9

10

11

13

14

16

18

18

17

17

20

22 21232526 242827 27

24

30

31

32

34

33

29

12

15

Fig. 23 Gear pump PU15/85R

Gear Pump PU15/85R




P/N 213003_06


— 788611 Gear pump PU15/85R D25 heated 1 5 50

1 254951 � Hexagon head screw M6x20 DIN933 niro 4 5 50

2 400773 � Disc spring D12,5 GR1 DIN2093 type A 12 5 50

3 400772 � Pressure piece PU25‐50/85 1 5 50

4 408730 � Turcon‐Roto‐Variseal D25 inside seal 1 5 50

5 314907 � Sleeve PU25‐50/BM200 1 5 50

6 259784 � O‐ring 36x3 1 5 50

7 279641 � Ring 1 5 50


9 259946 � Electric cover, PUS pumps L195 CE 1 5 50

19 ‐ � � Notched taper pin 3,2x6,5 DIN7337 2 5 50

20 ‐ � � Sign 1 5 50


11 250092 � Washer D4,3 DIN125 type A 2 5 50

12 788955 � Sealing electric cover, PUS pumps 1 5 50


2 5 50



1 5 50

16 251042 � Luster terminal ceramics 2p. 2,5qmm 1 5 50

17 250069 � Set screw M8x35/45H DIN913 2 5 50

18 250302 � Screw plug 1/8NPTx7,5mm black 2 5 50

21 252753 � Bypass valve 100bar ZS/BM/PUS(Refer to Bypass Valve (Safety Valve))

1 5 50

22 415980 � Front block PU25‐50/85R D25 1 5 50

23 250270 � O‐ring 35x3 1 5 50

24 415957 � Parallel pin D8m6x70 DIN6325,hdn. 2 5 50

25 253732 � Feather key A 8x7x30 DIN6885 1 5 50


27 250272 � O‐ring 42x3 2 5 50

28 788610 � Pump shaft PU15/85 w/collar 1 5 50

29 788620 � Parallel pin D25x60 1 5 50

30 252480 � O‐ring 19x2,5 1 5 50

31 265068 � End block PU25‐50/85 D25 w/o bushing 1 5 50

32 788602 � Pump block PU15/85 1 5 50

33 788604 � Gear A PU15/85m2,5 D25 w/o bushing 1 5 50

34 788603 � Gear B PU15/85m2,5 D25 w/o bushing 1 5 50

‐ 400774 � ID plate 38x30 pumps Nordson 1 5 50

‐ 255289 � Notched taper pin 1,7x4 DIN1476 2 5 50





P/N 213003_06

402166

1 2 3

4

5

6

7

8

8

19

8

9

10

11

13

14

16

18

18

17

17

20

22 21232526 242827 27

24

30

31

32

34

33

29

12

15


Gear Pump PU25/85R




P/N 213003_06







5 314907 � Sleeve PU25‐50/BM200 1 5 51

6 259784 � O‐ring 36x3 1 5 51

7 279641 � Ring 1 5 51




20 ‐ � � Sign 1 5 51




13 263242 � Heater cartridge 3/8”x2” 230V‐250W(Refer to Other Electrical Components))

2 5 51


15 120167 � RTD sensor pump heating(Refer to Other Electrical Components))

1 5 51


17 250069 � Set screw M8x35/45H DIN913 2 5 51



1 5 51

22 415980 � Front block PU25‐50/85R D25 1 5 51

23 250270 � O‐ring 35x3 1 5 51




27 250272 � O‐ring 42x3 2 5 51


29 259903 � Parallel pin D25x70 1 5 51

30 252480 � O‐ring 19x2,5 1 5 51


32 250527 � Pump block PU25/85 1 5 51









P/N 213003_06

402170

1 2 3

4

5

6

7

8

8

19

8

9

10

11

13

14

1618

18

17

17

20

22 21232526 242827 27

24

30

31

32

34

33

29

12

15


Gear Pump PU35/85R




P/N 213003_06







5 314907 � Sleeve PU25‐50/BM200 1 5 52

6 259784 � O‐ring 36x3 1 5 52

7 279641 � Ring 1 5 52




20 ‐ � � Sign 1 5 52





2 5 52



1 5 52


17 250069 � Set screw M8x35/45H DIN913 2 5 52



1 5 52

22 415980 � Front block PU25‐50/85R D25 1 5 52

23 250270 � O‐ring 35x3 1 5 52




27 250272 � O‐ring 42x3 2 5 52


29 259903 � Parallel pin D25x70 1 5 52

30 252480 � O‐ring 19x2,5 1 5 52


32 250527 � Pump block PU25/85 1 5 52









P/N 213003_06

402166

1 2 3

4

5

6

7

8

8

19

8

9

10

11

13

14

1618

18

17

17

20

22 21232526 242827 27

24

30

31

32

34

33

29

12

15


Gear Pump PU50/85R




P/N 213003_06







5 314907 � Sleeve PU25‐50/BM200 1 5 53

6 259784 � O‐ring 36x3 1 5 53

7 279641 � Ring 1 5 53




20 ‐ � � Sign 1 5 53





2 5 53



1 5 53


17 250069 � Set screw M8x35/45H DIN913 2 5 53



1 5 53

22 415980 � Front block PU25‐50/85R D25 1 5 53

23 250270 � O‐ring 35x3 1 5 53




27 250272 � O‐ring 42x3 2 5 53


29 315122 � Parallel pin D25x90 1 5 53

30 252480 � O‐ring 19x2,5 1 5 53


32 257005 � Pump block PU50/85 1 5 53









P/N 213003_06

Until March 2002.

460981.02

1

2

4

5

6

7

9

11

14

13

19

17

18

21

22

32

1

3

12

8

15

16

20

10

Fig. 27 Aeration valve

Aeration Valve (P/N 460981)




P/N 213003_06


— 460981 Aeration valve BM200 PB/PUR D8 VX 1 ‐ ‐

1 416700 � Hose clamp D 8‐12 DIN3017 2 ‐ ‐

2 283061 � Hose nozzle aR1/8 Di6 L37 2 ‐ ‐

3 403906 � Sealing ring 10x14x2 DIN7603 2 ‐ ‐

4 201798 � Cover BM200 D70 H23 VX 1 ‐ ‐

5 401042 � O‐ring 56x2 1 ‐ ‐

6 250163 � Compression spring 2,5x16x16 1 ‐ ‐

7 250021 � Allan head cap screw M5x16 DIN912 1 ‐ ‐

8 201799 � Piston BM200 PUR aeration 1 ‐ ‐

9 252434 � O‐ring 46x2 1 ‐ ‐

10 250247 � O‐ring 6x1,5 1 ‐ ‐

11 201796 � Nozzle stem PUR aeration D8,0mm VX 1 ‐ ‐

12 201797 � Cylinder PUR aeration 1 ‐ ‐

13 251982 � O‐ring 20x2,5 1 ‐ ‐

14 201795 � Sleeve BM200 aeration PUR G1/4 VX 1 ‐ ‐

15 251764 � O‐ring 14x2 2 ‐ ‐

16 431443 � Nozzle BM200/PUR aeration VX 1 ‐ ‐

17 252258 � O‐ring 25x2,5 1 ‐ ‐

18 448653 � Flange BM200 aeration VX 1 ‐ ‐



21 460983 � Nut M20x1,5 BM200 VX 1 ‐ ‐

22 291048 � O‐ring 18x2,5 1 ‐ ‐





P/N 213003_06

Beginning March 2002.

8

6

2

9

25

1

24

26

27

28

29

30

32

34

203281.00

10

17

18

18

19

20

22

23

18

13

12

12

14

15

16

31

15

16

7

5

21

11

5

Fig. 28 Aeration valve

Aeration Valve (P/N 203281)




P/N 213003_06


— 203281 Aeration valve VX 1 ‐ ‐

1 252258 � O-ring 25x2,5 1 ‐ ‐

2 ‐ � Flange aeration VX 1 ‐ ‐


4 291048 � O-ring 18x2,5 1 ‐ ‐

5 251764 � O-ring 14x2 2 ‐ ‐

6 ‐ � Needle seat VX 1 ‐ ‐

7 252205 � O-ring 12x1,5 1 ‐ ‐

8 ‐ � Sleeve VX 1 ‐ ‐

9 268015 � Circlip shafts D22 DIN471 1 ‐ ‐

10 ‐ � Air connection 1 ‐ ‐

11 285878 � Screw plug G1/4 DIN908 1 ‐ ‐

12 250300 � Sealing ring R1/4 type:PDR-14 3 ‐ ‐

13 269260 � Bypass valve 0,5bar 1/4 1 ‐ ‐

14 255143 � Reducer aR1/4-iRp1/8 L11 1 ‐ ‐

15 201973 � Hose nozzle aR1/8 Di6 SW12 3 ‐ ‐

16 253624 � Hose clamp D10-16/9 DIN3017 3 ‐ ‐

17 418645 � O-ring 13x2 1 ‐ ‐

18 250259 � O-ring 18x2 3 ‐ ‐

19 ‐ � Modular cartridge 1 ‐ ‐

20 251983 � O-ring 6,07x1,78 1 ‐ ‐

21 251984 � Turcon-Stepseal D5 inside seal 1 ‐ ‐

22 252043 � Washer 5,1x12x2 EP 1 ‐ ‐

23 252133 � Circlip bore D12 DIN472 1 ‐ ‐

24 ‐ � Nozzle stem 1 ‐ ‐

25 ‐ � Needle extension 1 ‐ ‐

26 316848 � O-ring 17-0,5+0x2,5+max.0,16-0 1 ‐ ‐

27 ‐ � Piston 1 ‐ ‐


29 789741 � Compression spring 1,25x12,5x27 1 ‐ ‐

30 ‐ � Cylinder 1 ‐ ‐

31 410182 � Set screw M3x4/45H DIN915 1 ‐ ‐






P/N 213003_06

444896

8

7 2

3

6

4

5

1

1

Fig. 29 Air‐relief valve (deaeration valve)

Air‐relief Valve (Deaeration Valve)




P/N 213003_06


— 444896 Air‐relief valve BM200 ME 1 ‐ ‐

1 259425 � Ball valve 2ways iR1/4‐iR1/4 DN6 PN30 VX 1 ‐ ‐

2 783018 � Extension BM200 L547 RAL9005 1 ‐ ‐

3 262003 � Drip tray BM200 L110 VX 2 ‐ ‐


5 269172 � Double nipple aR1/4‐aR1/4 1 ‐ ‐

6 250062 � Set screw M4x4/45H DIN913 2 ‐ ‐


8 455913 � Stop BM200 RAL9005 1 ‐ ‐





P/N 213003_06

252753

7

6

4

3

2

1

8

5

Fig. 30 Bypass valve (safety valve)

Bypass Valve (Safety Valve)




P/N 213003_06


— 252753 Bypass valve 100 bar ZS/BM/PUS 1 ‐ ‐

1 252732 � Set screw “black“ 100 bar 1 ‐ ‐

2 250164 � Compression spring 2,2x7,4x34,4 1 ‐ ‐

3 252665 � Piston safety valve 1 ‐ ‐

4 250283 � O‐ring 6x2 Viton 1 ‐ ‐

5 250252 � O‐ring 11x2 1 ‐ ‐

6 250292 � O‐Ring 8x2 1 ‐ ‐

7 252662 � Valve body bypass VX 1 ‐ ‐

8 252876 � Guiding nut bypass VX 1 ‐ ‐





P/N 213003_06

The exhaust hood can be supplied as an accessory. When processingPUR a smooth melting plate is needed in addition.

460816

1

8

10

11

52 33 4 4 6

7

8

7

9

Fig. 31 Exhaust hood

Exhaust Hood




P/N 213003_06


— 460816 Exhaust hood BM200 complete 1 2 G

1 250027 � Allan head cap screw M6x16 DIN912 niro 3 2 G

2 250095 � Washer D6,4 DIN125 type B 14 2 G


4 256853 � Washer D8,4 DIN125,type B NIRO 4 2 G


6 254714 � Hexagon nut M8 DIN934 NIRO 2 2 G

7 433798 � Clamp BM200 RAL9005 2 2 G

8 460636 � Clamp BM200 RAL9005 2 2 G

9 259200 � Hexagon nut M6 DIN934 7 2 G

10 460819 � Cross beam BM200 1 2 G

11 460759 � Container exhaust hood BM200 1 2 G





P/N 213003_06

444884.00

1

2

3

4

5

6

7

6

7

6

7

6

7

8

8

Fig. 32 Pneumatic cabinet

Pneumatic Cabinet




P/N 213003_06


— 444884 Pneumatic cabinet 1 ‐ ‐

1 ‐ � Door pneumatic cabinet 1 ‐ ‐

2 284879 � Panel key 3KT 8mm, type A 1 ‐ ‐

3 318088 � Turnbuckle 1 ‐ ‐

4 291624 � Rubber 1 ‐ ‐

5 ‐ � Housing pneumatic cabinet 1 ‐ ‐

6 250095 � Washer 6,4mm dia. DIN125 4 ‐ ‐


8 422339 � Hinge AE 2 ‐ ‐





P/N 213003_06

421401.00

9

10

11

7

7

8

8

54

16

15

14

1

32

13

6

12

Fig. 33 Pneumatic complete

Pneumatic Complete




P/N 213003_06


— 421401 Pneumatic complete 1 ‐ ‐

1 461350 � Pressure control valve 0‐7bar 2 ‐ ‐

2 461352 � Shuttle valve, pneu. OS‐6/3‐3.3 1 ‐ ‐

3 461351 � Shuttle valve, pneu. ZK‐6/3‐3.3 1 ‐ ‐

4 461348 � Pneumatic valve 3/2ways VL/0‐3‐3.3 1 ‐ ‐

5 461347 � Solenoid 3/2ways 24V flange(Refer to Other Electrical Components)

1 ‐ ‐

6 256439 � Non‐return valve iG1/4‐aG1/4 NW4,2 2 ‐ ‐

7 289811 � Base valve 3/2ways SV‐3‐M5 2 ‐ ‐

8 289716 � Push button T‐22‐S black 2 ‐ ‐

9 412011 � Pressure control valve 0,5‐7bar G1/8 1 ‐ ‐

10 416747 � Pressure gage 0‐10bar G1/4‐back D40 1 ‐ ‐

11 285708 � Selector switch NR‐22‐Sx2 1 ‐ ‐

12 285709 � Base valve 3/2ways SV‐3‐PK‐3x2 1 ‐ ‐

13 461353 � Filter LF‐1/4‐D‐MINI 1 ‐ ‐

14 269266 � Pressure gage 0‐2,5bar G1/4‐back D50 2 ‐ ‐

15 461349 � Pneumatic valve 5/2ways VL‐5/2‐5.0‐B 5 ‐ ‐

16 290287 � Two hand control block ZSB‐1/8 1 ‐ ‐





P/N 213003_06

460986.01

Fig. 34 Pneumatic complete (pneumatic diagram)

Pneumatic Compl. (Pneumatic Diagram)




P/N 213003_06


— 460986 Pneumatic BM200 compl.w/o cabinet ME‐PSB 1 ‐ ‐

1 269261 � Bypass valve 2 bar 1/4 1 ‐ ‐

2 401203 � Bypass valve 7,5 bar 1/4 1 ‐ ‐

3 783117 � Block 3xG1/8 3xG1/4 1 ‐ ‐

4 251938 � Fast air‐relief valve SEU‐1/4 2 ‐ ‐

5 314361 � Connection piece aR1/4‐iRp1/4 90� 1 ‐ ‐

6 255164 � Male air coupling aR1/4 NW7,2 L33 1 ‐ ‐

7 464459 � Plug‐type thread fitting ‐Y‐D08‐D08‐CONN 2 ‐ ‐

8 412416 � Screw plug R1/8 DIN908 niro 2 ‐ ‐

9 418627 � Plug‐type thread‐in ftg.‐G‐D08‐R1/4‐0000 4 ‐ ‐

10 418509 � Plug‐type thread‐in ftg.‐W‐D06‐R1/8‐TURN 2 ‐ ‐

11 403906 � Sealing ring 10x14x2 DIN7603 11 ‐ ‐

12 783171 � Kit, pneumatic aeration valve BM200 1 ‐ ‐

15 289010 � Air‐operated hose D6,0 d4,0 PUR silver 8 M ‐ ‐

16 289009 � Air‐operated hose D8,0 d5,7 PUR silver 12 M ‐ ‐

17 253671 � Hose grey type: 801‐6,3 BM200 5 M ‐ ‐

18 254813 � Coil hose 3 ‐ ‐

19 253624 � Hose clamp D10‐16/9 DIN3017 3 ‐ ‐

20 283061 � Hose nozzle aR1/8 Di6 L37 3 ‐ ‐

21 253490 � Reducer aR1/8‐iRp1/4 L22 NW6 3 ‐ ‐

23 428677 � Plug‐type thread‐in ftg.‐W‐D08‐R1/4‐TURN 2 ‐ ‐


25 460815 � Cord set BM20 pneumatic 1 ‐ ‐





P/N 213003_06

448684

Fig. 35 Indication signs

Indication Signs




P/N 213003_06


— 448684 Indication sign BM pneumatic complete 1 ‐ ‐

2 417708 � Sign ”max. 0,5 bar” 1 ‐ ‐

3 417709 � Sign ”max. 2,0 bar” 1 ‐ ‐

5 417710 � Sign ”max. 8,0 bar” 4 ‐ ‐

6 290080 � Sign, two‐hand control, self‐adhesive 2 ‐ ‐

7 290081 � Sign, heated surface 1 ‐ ‐

8 405494 � Sign, lifting O lowering self‐adhesive 1 ‐ ‐

9 290083 � Sign, dangerous voltage 1 ‐ ‐

10 290518 � Rivet 5 ‐ ‐





P/N 213003_06

783116

1

2

2

9

1

8

1

1

2

2

5

2

3

4

3

1

67

6

Fig. 36 Cable channel

Cable Channel




P/N 213003_06


— 783116 Cable channel BM200 complete 1 ‐ ‐

1 460987 � Edge protection for pipe 5 ‐ ‐

2 251914 � Lock nut metal PG21 5 ‐ ‐

3 413651 � Edge protection 1010‐02,black,self‐a 240 mm ‐ ‐

4 461621 � Pipe 37x1,4x1000 1 ‐ ‐

5 783113 � Pipe 28,3x1,4x1280 double side a=PG21 1 ‐ ‐

6 461142 � Pipe clamp Di3/4” 10 ‐ ‐

7 461141 � Threaded bolt M8x25 5 ‐ ‐

8 461622 � Pipe 28,3x1,4x500 1 ‐ ‐

9 461623 � Pipe 28,3x1,4x500 single side a=PG21 1 ‐ ‐





P/N 213003_06

002633

‐61N3

‐5F1

‐9N1

‐11N2

‐12N2

‐11N6

‐12N6

‐13N2

‐13N6

‐14N2

‐14N6

‐15N2

‐15N6

‐15F2

‐14F2

‐13F2

‐12F2

‐11F2

‐76T1

‐76T3

‐81A1

‐1F1

‐1F3

‐61F3

‐9F1

‐5N1

‐5N4

‐1R7

Fig. 37 Electric compl. (electr. cabinet) Mounting plate (part 1)

Electric Complete (Electr. cabinet) Mounting Plate




P/N 213003_06


‐1F1 446373 Main circuit breaker, 63 A / 3 pole 1 ‐ ‐

‐1F3 254251 Circuit breaker, 10 A / 2 pole 1 ‐ ‐

‐1R7 250532 Varistor 1 ‐ ‐

‐5F1 254244 Circuit breaker, 50 A / 3 pole 1 ‐ ‐

‐5N1

‐5N4

254184 Solid state relay 50 A

� Cooling body

� Cover

2 ‐ ‐

‐9F1 455491 Circuit breaker, 10 A 1 ‐ ‐

‐9N1 254202 Solidstate relay, 10 A 1 ‐ ‐


‐11N2

‐11N6

254202 Solid state relay 10 A 2 ‐ ‐


‐12N2

‐12N6

254202 Solid State Relay 10 A 2 7 2

‐13F2

‐14F2

‐15F2

455491 Circuit breaker, 10 A 3 11 6

‐13N2/‐13N6

‐14N2/‐14N6

‐15N2/‐15N6

254202 Solid state relay 10 A 6 11 6

‐61F3 456986 Circuit breaker, 16 A 1 5 11 ‐ 14

459262 Circuit breaker, 20 A 1 5 50 ‐ 53

‐61N3 783276

‐

Assembly WS0370, speed control, PR pump

� Ferrite for drive

1

1

5 11 ‐ 14

785780

‐

Assembly WS0370, pressure control, PR pump


1

1

5

9

11 ‐ 14

D

785861

‐

Assembly WS1500, speed control, PU pump


1

1

5 50 ‐ 53

785860

‐

Assembly WS1500, pressure control, PU pump


1

1

5

9

50 ‐ 53

D

‐76T1

‐76T3

403986 Power supply, 24 VDC / 75 W 2 ‐ ‐

‐81A1 411838 CS20 Temperature control module (NI120)

� Fuse 1 A (refer to Kits)

1

2

‐ ‐


NOTE Refer to Notes in this section for item information.

Continued on next page




P/N 213003_06

002633

‐XLWZ

‐XL9‐XL10

‐XLR

‐XL8

‐XLWT

‐161K6

‐82A1

‐111A2

‐121A2

‐XL0

‐XL12

‐XL11

‐81B1

‐91A1

‐XLS1

‐XLP‐XLD

Fig. 38 Electric complete (electr. cabinet) Mounting plate (part 2)

Electric Complete (Electr. cabinet) MountingPlate (contd.)




P/N 213003_06

NOTE: Refer to Notes in this section for item information.


‐81B1 411841 CS20 Reference temperature sensor 1 ‐ ‐

‐82A1 411838

‐

CS20 Temperature control module

� Fuse 1 A (Refer to Kits)

1

2

11 6

‐91A1 783413 CS20B Central processing unit, standard

� Fuse 6,3 A (Refer to Kits)


1

2

3

‐ ‐

783495 CS20B Central processing unit, PROFIBUS

� Fuse 6,3 A (Refer to Kits)


1

2

3

10 P

‐111A2 292287

‐

CS20 Analog module, pressure control


1 9 D

‐121A2 400816 CS20 Motor module


1

2

‐ ‐

‐161K6 291187 Main contactor, 100 A 1 ‐ ‐

316454 Slave contactor for 291187

‐ Free‐wheel diode

— 290184 CS20 Termination plug 2 ‐ ‐

— 290185 Ribbon Cable, 110 mm 1

1

9

11

D

6

— 290186 Ribbon Cable, 200 mm 1 ‐ ‐

— 290187 Ribbon Cable, 800 mm 1 ‐ ‐

— 318899 Ribbon Cable, 1600 mm 1 ‐ ‐

‐XLWT

‐XLWZ

Warning light kit compl. (P/N 785730)

Seven day timer/clock kit (P/N 406409)






P/N 213003_06

‐133S2‐133S4‐133S5

‐1Q1

‐1E6

‐95A2

‐95A5

‐134S3

‐134H5

002686B

‐76K7

‐2T3

‐5B6

‐1E5

‐1E6

‐1E5

»

‐9B7

‐9E1‐9E2

‐9B7

‐9E1‐9E2

Fig. 39 Other electrical components (part 1)

Other Electrical Components




P/N 213003_06


‐1E5 316453 Fan, compl. 1 ‐ ‐

464644 � Filter element 4 ‐ ‐

‐1E6 316453 Fan, compl. 1 3 4 ‐ 5

464644 � Filter element 4

‐1Q1 256567 Main switch, 3 x 100 A 1 ‐ ‐

‐2T3 461697 Transformer 400 V, 40 KVA 1 3 4 ‐ 5

‐5B6 120167 Platen RTD sensor (Refer to Heating Punch/Melt Platen (smooth) orHeating Punch/Melt Platen (Finned, Hot Melt)�)

1 ‐ ‐

‐9B7 120167 RTD sensor pump heating(Refer to Adapterplate for Gear Pumps PR..or Gear Pumps PU..)

1 ‐ ‐

‐9E1

‐9E2

250691

263242

Heater Cartridge(Refer to Adapterplate for Gear Pumps PR..)

Heater Cartridge(Refer to Gear Pumps PU..)

2

2

5

5

11 ‐ 14

50 ‐ 53

‐76K7 406409 Seven day timer/clock kit 1 Accessory

‐95A2 292273 CS20 Controll panel, 1 pump


1

2

‐ ‐

‐95A5 411842 CS20 Temperature control panel


1

1

‐ ‐

‐ 458560 Level switch, compl. 1 ‐ ‐

‐133S2 411671 � Microswitch (Refer to Switch rod) 1



‐ 411672 � Cover for microswitch 3

‐134H5 ‐ Indicator light, PROFIBUS 1 10 P

460767 � Lamp holder front side

460768 � Mounting adapter

460771 � Led lamp white

‐134S3 ‐ Key lock switch, PROFIBUS 1 10 P

460766 � Key lock switch

460768 � Mounting adapter

460769 � Contact block, NO

460770 � Contact block, NC







P/N 213003_06

‐XS2a

‐XS2

002686B

‐164H1

‐XS5

‐192B2

‐61M5

‐161S4


Other Electrical Components(contd.)




P/N 213003_06


‐61M5 785866 AC Drive motor / gear box(Refer to Drive WS0370/PR)

1 5 11 ‐ 14

401739 AC Drive motor / gear box(Refer to Drive WS1500/PUS)

1 5 50 ‐ 53

‐161S4 271936 Over temp thermostat 150°C/300°F ‐ 6 L

271929 Over temp thermostat 177°C/350°F ‐ 6 M

271937 Over temp thermostat 230°C/450°F ‐ 6 H

‐164H1 785730 Warning light kit compl. ‐ Zubehör

267834 � Indicator lamp 4W 24V BA15D 4

400181 � Indicator lamp red 1

400182 � Indicator lamp green 1

400183 � Indicator lamp clear 1

408456 � Indicator lamp yellow 1

‐ � Adaptor and cover 1

‐ � Foot 1

‐192B2 279782 Pressure sensor, 100 bar 1 9 D

291430 Pressure sensor cable 1

285344 � Cable socket

‐XS2 ‐ XS2 Plug 1 ‐ ‐

400620

251409

253360

254895

� Cable housing

� Plug insert pin 1 ‐ 16

� Plug insert pin 17 ‐ 32

� Conduit fitting

261481 Socket housing 1

251454 Socket insert pin 1 ‐ 16 1

261480 Socket insert pin 17 ‐ 32 1

‐XS2a 418760 Cable housing 1 10 P

254979 Socket housing

‐XS5 ‐ XS5 tacho electrical plug 1 ‐ ‐

252296 � Cable plug 3+E pin

252289 � Socket 3+E pin







P/N 213003_06

002686B

‐XS14

‐Y3

key

‐XS13

‐XS12‐XS10

‐XS11


Other Electrical Components(contd.)




P/N 213003_06

Pos. P/N Description Quantity Box Code

‐XS10 ‐ Hose / Gun plug #1 1 ‐ ‐

788924 � Socket housing 1

255606 � Socket insert 1

‐ � Conduit fitting 1

‐ � Crimp contacts 11

‐XS11 ‐ Hose / Gun plug #2 1 7 2



‐ � Conduit fitting 1


‐XS12

‐XS13

‐XS14

‐ Plug for add. temperature channels ‐ 11 6




‐Y3 461347 Solenoid pneumatic (Refer to Pneumatic Complete)

1 ‐ ‐

key 785797 Key for control box 1 ‐ ‐


NOTE Refer to Notes in this section for item information




P/N 213003_06


— 464651 Spare parts kit CS20 fuses 1 ‐ ‐

— ‐ � Fuse 6.3 A 5

— ‐ � Fuse 1 A 10

Kits

BM 200 with Gear Pump - Nordsonemanuals.nordson.com/adhesives/English_Manuals/213003.pdf · BM 200...

Documents

Transcript of BM 200 with Gear Pump - Nordsonemanuals.nordson.com/adhesives/English_Manuals/213003.pdf · BM 200...