blowMoldingMachine(1)

www.daechangdcm.co.kr

BLOW MOLDING MACHINEDAECHANG MACHINERY IND.CO.,LTD

DCM

Daechangs IntroductionWelcome toDAECHANGS world Since 1978Since established 1978,We have specialized in the manufacturing of variousextrusion machineries. Also, we have constantly developedin the field to make more high productivity of qualityequipment in the mean time.

DAECHANG MACHINERY IND. CO., LTD.Advancing toward the next century put continuous effort toresearch and development in order to manufacture thebest quality extrusion machine for you.

DAECHANG MACHINERY IND. CO., LTD.Never declaration bring to perfection.

DAECHANG MACHINERY IND.CO.,LTD.

DC-SBM-SERIES High Speed Fully Automatic Blow Molding Machine

DC-MLSBM-SERIES Multi-Layer Co-Extrusion Blow Molding Machine

DC-APSBM-SERIES Aseptic Blowing, Filling and Sealing Machine

DC-DSABM-SERIES Accumulator Head Blow Molding Machine with double mold for mass production

DC-SABM-SERIES Accumulator Head Blow Molding Machine with single mold

DC-SABM-L Large Accumulator Head Blow Molding Machine with single mold

DC-SBMHigh Clamping Force, High cycle molding suitable for small / largecontainers from 10 to 10

DC-ML-SBMMulti-Layer Co-Extrusion Blow Molding Machine

DSABM-PAccumulator Head Blow Molding Machine with double mold for massproduction of medium Jerrycan from 10 to 30

DC-AP-SBMAseptic Blowing, Filling and Sealing Machine

DC-SABMAccumulator Head Blow Molding Machine with single mold forproduction of medium / large containers from 40 to 160

DC-MLSABMAccumulator Head Blow Molding Machine with single mold for 220L-Ring Drum / Open Drum production of large containers

MAIN PRODUCTS

www.daechangdcm.co.kr4

DC-SBM-P-Series70-5Double Station Machine

Structure is made solidly suitable for mass production so even in a cruel condition, it possible to maintain the productfor a long time.System Maintenance Device function is added for automatic self roduction.(Data Maintain Function)Horizontal moving makes easier to control even for non-experts replacing mold fast and easily.We are able to make maximum 8 head in-stalled devices.(Option)

Product 500 ~ 5 Lubricating Oil Bottle

8HD 50~ 300

6HD 50~ 1

4HD 100~ 1.5

3HD 100~ 3

2HD 500~ 5

5DAECHANG MACHINERY IND.CO.,LTD.

DC-SBM-PS-Series80-2Blow MoldingMachine(Countinue type)

Standard Specifications Extruder

It has advantage of smallvarious production so we aregaining popularity for easymold replacement.With stabilized production, even

for low experts can makesuperior products.It can be operated within a minimum space possible of

producing in a small space and easy to move.It is simple to connect in-mold label, specially making it

suitable in a in-mold label devices which is small variousproducts.Productivity can be increased when installing multi-cavity

head.

ITEM UNIT SBM-50P SBM-60P SBM-70P SBM-80P SBM-90P

Screw Diameter-L/D mm 50 / 23 60 / 23 70 / 23 80 / 23 90 / 22

Screw Speed PE/PVC rpm 20 ~ 70 / 17 ~ 50

Output Capacity PE/PVC kg/hr 26 / 28 45 / 53 66 / 75 90 / 100 110 / 130

Driving Motor (DC) kw 11 15 22.5 30 37.5

UtilityITEM UNIT SBM-50P SBM-60P SBM-70P SBM-80P SBM-90P

Cooling Water /min 30 40 40 60 60

Compressor Air /min 8kg1000 8kg1500 8kg1500 8kg2000 8kg2000

Max. Power Capacity kw 36 43 50 58 72

Total Machine Weight ton 7 7.5 8.5 9 13

Cross Die Head ITEM UNIT SBM-50P SBM-60P SBM-70P SBM-80P SBM-90P

Outside Dia (Single) mm 60 80 80 110 110

Outside Dia (Double) mm 40 60 60 80 80

Double Dia Center Pitch mm 100 125 / 150 125 / 150 190 190

Molding Unit ITEM UNIT SBM-50P SBM-60P SBM-70P SBM-80P SBM-90P

Mold Clamping Force ton 3 6 6 12 12

Dry Cycle sec 1.5 1.9 2.3 2.5 2.5

Hydraulic UnitITEM UNIT SBM-50P SBM-60P SBM-70P SBM-80P SBM-90P

Motor (A, C) kw 7.5 11 11 15 15

Pressure kg/m2 100 ~ 120 100 ~ 120 100 ~ 120 100 ~ 140 100 ~ 140

Control Panel ITEM UNIT SBM-50P SBM-60P SBM-70P SBM-80P SBM-90P

Temperature Controller zoneproportional control 6 ~ 9 zone

Resin Temperature zone


DC-ML-SBMMulti-Layer Co-Extrusion Blow Molding Machine &Visible Stripe(Viewing Stripe) Blow Molding Machine

PP(PE)SCRAPADHESIVEEVOHADHESIVEPP(PE)

Food container packing fieldThe most suitable for preventing oxigen and water permeability.

Superior preversation for aromatic products and organic compounds.

Special quality for contents filling of high temperature.

Preservation life extension of contents.(from 3 layer to six layer)

Chemical packing fieldPesticide sterilizer and etc. : Superior quality for isolation against the contents permeation.

Tooth paste and cosmetics : Perfume extrusion prevention, superior preservation of contents.

All agricultural chemicals including emulsion agricultural

chemicals : Superior prevention against contents permeation, superior anticorrosive effects.(from 3 layer to five layer)


It is the suitable machine for mass production of medium capacity of 10~30 jerrrcan andcomplicated shapes of subsidiary containers for automation and operation is very simple. It is very safe thanks to blowing out robot installation. It is designed that automation is possible for mass production of medium capacity of containers and of high quality products.The machine functions are maximized as metal mold rotary die operation and blow part extension pin and hydraulic operation areinstalled on mold base as basic specifications.

Storing type die is developed so that contents capacity of medium and large size containers can be confirmed through perspective lineand it is applied to oil and chemical containers.

Utility

DSABM - SERIES

DSABM - 80P DSABM - 90P

DSABM - 100P DSABM - 110P

10~ 30 Visible Stripe Head Available

Standard Specifications ITEM UNIT DC-DSABM-90P DC-DSABM-100P DC-DSABM-110P

Extruder mm EX-90 EX-100 EX-110

Out-Put Capacity (PE) kg/hr 100~120 130~150 160~180

Injection Volume kg 2 3 5

Die - PA-2 PA-3 PA-5

Mold Clamping Unit - DMC-1 DMC-2 DMC-3

Electricity (Motor) kw 37.5, 7.5 45, 15 55, 15

Electricity (Heaters) kw 25 32 40

Cooling Water /min 40 60 80

Compressor Air /min 7kg600 7kg600 7kg700

ITEM UNIT EX-90 EX-100 EX-110

Screw Diameter mm 90/22 100/22 110/22

Out-Put Capacity kg/hr 100~120 130~150 160~180

Driving Motor kw 37.5 45 55

Heater Capacity Zone zone 4 4 4

Heater Capacity kw 15 20 25

Extruder

ITEM UNIT PA-2 PA-3 PA-5

Accumulator Capacity ltr 3 4 7

Max Injection Volume kg 2 3 5

Die Lip Diamter mm 150 200 230

Heater Capacity kw 10 12 15

Heating Control Zone zone 4s 4 5

Accumulating Die

ITEM UNIT DMC-1 DMC-2 DMC-3

Mold Clamping Force ton 12 17 25

Dry Cycle sec

Mold Clamping Unit

DSABM-P Series / Double Mold Systema10-30for high speed Blow Molding Machine (Accumulator type)


DC-SBM-PS-Series Blow Filling Capping Machine(Countinue type)

Theexisting blow molding machine used only formolding empty container but aseptic blow moldingmachine is the machine that filling, sealing orcapping work of contents are executed with fulautomatic one cycle in machine finished.The great amount of cost due to carriage, loading,equipments, manpower in the process frommolding to filling and capping can also be reducedand plant automation can be simplified, paying theexpense for aseptic blow molding machine. As the containers are applied to the process ofmolding, filling, and sealing in MOLD is executed,air tightness of filling mouth of sealing parts arecomplemented perfectly.

The unity solution Machine of Blow Molding M/C, FillingMachine and Capping Machine.It can save the Labor Charge & space of Factory.It doesn't need additional filling machine line and Capping machine line.It is up-graded Automatic manufacture, and more sanitary.It can apply at diversify production.

DC-AP-SBM Aseptic Blowing, Filling and Sealing Machine


Process of Aseptic Filling

ExtrusionParsion extrusion process through die of mulled and mixed resin in extruder.

Blow moldingMain mold close and simultaneously seals the blow pin unit settles into the neck area forms the parison into container.

FillingFixed quantity filling by contents filling pin with exhaust after blow at the same time. Contents filling should be settled forlong containers in time of filling decline.

SealingFilling pins and blow pins rise and it is grounded and neck sealed by sealing mold.

Products blowing outFeeding after mold opening for the product which molding and sealing is completed.

Punching and trimmingScrap trimming with punching tools.

Air Blow Downward of filling Start Liquid Filling 1 Process Of Liquid Process Of Liquid Finished Liquidplunger Filling 2 Filling 3 Filling

1 2 3 4 5 6


DC-SABM-95(A)4, 5, and 6 Gallon Polycarobonate Water Bottle Manufacturing Machine

Fully Automatic ABMMachine for 5 Gallon PC

Auto Start Extrusion Make bottle by mold Scrap Remove Trimming for Neck Finish

DC-SABM-PC(SINGLE STATION) & DC-DSABM-PC (DOUBLE STATION) solved these defects due to manual and semiAutomatic operation entirely and perform full automatic operation and perfect automatic control for all mechanicaloperation in production from blow molding product 4, 5, 6 gallon bottle.

They also provide perfect safety devices, high quality of defectiveness 0% and high productivity and so their superior qualityis recognized Among blow product manufacturing enterprises. This machine is only for produce 4, 5, and 6 Gallon plasticmineral water bottle with use polycarbonate material and this machine can be produce plastic mineral water bottle withhandle/without handle.

As container manufacturing by accumulator head blow moldingmachine depends on manual working based on almost operator'sskills and technology in past days, there is difficulty in danger of safetyaccident, productivity decline and in technical manpower supply.

CharacteristicAutomatic trimming of neck, shoulder and bottom parts Automatic reamer of neck area.This machine is only for produce 18,9Liter (5GLS) plastic water Bottle with use polycarbonate material and this machine

can be Produce plastic water bottle with handle / without handle.

1. Full automatic System.2. Automatic trimming of neck, shoulder and bottom parts.3. Automatic reamer of neck area.4. Safely system (Door, Error, Safe check, reservation)5. Easy-Touch System (English, Korean & Russian Version)

6. Reliability clear transparency7. Production Capacity :

100mm (Single Station) : 100~110pcs / hour110mm (Double Station) : 140-150 pcs / hour


Utility

Standard Specifications ITEM UNIT DC-80-SABM DC-90-SABM DC-100-SABM DC-110-SABM DC-120-SABM

Extruder mm EX-80 EX-90 EX-100 EX-110 EX-120

Out-Put Capacity (PE) kg/hr 85~95 100~120 130~150 160~180 200~250

Injection Volume kg 3 5 8 10 15, 20, 30, 40

Die - PA-3 PA-5 PA-8 PA-10 PA-15, 20, 30, 40

Mold Clamping Unit - MC-1,2,3 MC-2,3 MC-3,4 MC-4,5 MC-5,6

Electricity (Motor) kw 7.5, 30 7.5, 37.5 15, 45 19, 55 22, 75

Electricity (Heaters) kw 24 30 40 50 60~100

Cooling Water /min 30 50 60 80 100

Compressor Air /min 7kg800 7kg1000 7kg1200` 7kg1500 7kg1800

ITEM UNIT EX-80 EX-90 EX-100 EX-110 EX-120

Screw Diamter mm 80 90 100 110 120

Out-Put Capacity kg/hr 85~90 100~120 130~150 160~180 200~250

Driving Motor kw 37 45 45 55 75

Heater Capacity Zone zone 4 4 4 4 5

Heater Capacity kw 12 15 20 25 30

ExtruderITEM UNIT PA-3 PA-5 PA-8 PA-10 PA-14~40

Accumulator Capacity ltr 4 7 12 14 16

Max Injection Volume kg 3 5 8 10 15~40

Die Lip Diamter mm 220 250 340 340 400~500

Heater Capacity kw 12 15 20 25 40~60

Heating Control Zone zone 4 5 5 5 6

Accumulating Die

ITEM UNIT MC-1 MC-2 MC-3 MC-4 MC-5 MC-6

Clamping Force ton 12 17 25 50 70 100

Mold Clamping Unit

As container manufacturing by accumulator head blowmolding machine depends on manual working based on almostoperators skills and technology in korea these days, there is difficultyin danger of safety accident, productivity decline and in technical manpowersupply. DC-DABM and DC-SABM solved these defects due to manual and semi automatic operation entirely and perform fullautomatic operation and perfect automatic control for all mechanical operation in production from blow molding productmedium and large size and complicated form motorcar parts to large size molding products which manual working isimpossible for. They also provide perfect safety devices, high quality of defedtiveness 0% and high productivity and so theirsuperior quality is recognized among blow product manufacturing enterprises.

20 ~ 30 ltr Jerry Can, Ice Box and Tool Case 60 ~ 120 ltr Open Drum, Dustbin

DC-SABM - SERIES

DC-SABM - 70 DC-SABM - 80 DC-SABM - 90

DC-SABM - 100 DC-SABM - 120

DC-SABM-100Accumulator Head Blow Molding Machine With Single Mold


DC-SABM-120MiddleULarge Blow Molding Machine With Single Mold(Accumulator&Power save type)

DC-SABM - SERIES

DC-SABM - 100

DC-SABM - 110

DC-SABM - 120

Blow Pin PartAs it is up type, Parison extension machine and blow pin operate up and down, and sleeve cuts the gate of productsautomatically, post processing is not necessary. After pin rise molding, the pin falls for automatic blowing out and fixed work is kept for angle adjusting and blow moldingand air is exhausted so that the inside of containers can be cooled. Multi use is possible as they are molding products ofcomplicated shapes.

Mold Clamping PartEven closing force is kept on all surface of mold base and the structure is to raise working efficiency.As blowing part of metal mold is simple and guide rail bearings are used for fixed feeding of mold base, friction load can beinfinitesimal for metal mold of settled and large weight and it is fed to fine high speed opening and closing die. So itexcludes load occurrence in fixed rate and machine structure itself.

Take Out PartAs the Take Out Part is installed and products are blown out automatically from metal mold after blow moldingcompletion, automation, makes operators safety accidents prevention and working possible.


DC-SABM-110Accumulator Head Blow Molding Machine with in Mold Label System

DC-SABM - SERIES

DC-SABM - 100

DC-SABM - 110

DC-SABM - 120

Best efficiency of in-mould labeling machine system appliable toevery molding machineries

It has equiped the label adsorption pad outside of label arm with twofunctions combined as for label insert and product pick machine.Adopted actuator of servo motor, drive for each movement of operation to be ableto operate at high speed smoothly saving the time and to make possible of stepprogramming for arbitrary position which is excellent for general machinery. It canbe installed for molding machine with tie bar. It can be connected directly to labelposition detector, ring tester due to ordering function.Also it is easy to move and can be installed to required machine due to it's portertype.

Machine Control SystemIncorporated are all drive controls, sequence controls, Hard-and software for

Based on standard PC componentsEasy to control touch screen operating systemHigh resolution Touch LCD-displayBuilt-in network connection (Internet control)Back Plane mounted modules

Dynamic addresing of modulesMulti-processor structureCCTV (4-6 channel)Prasion Control

DC-MLSABM3Lays L-Ring Drum & Open Drum


Accumlator Die HeadThe Material Continuously Plasticised by The Extruder is collected in the Accumulator Head and ejected as a parison at thestart of each cycle of the blow molding machine.Outstanding Advantges of the head design are :UStreamlined melt flow

Quick color change capabilityUniform melt pressure distributionFast programmer response

The DCM Head Allows Polymer to enter the parion forming chamber two different inlet points, each 180 degrees awayfrom the other. This produces an inner and another ring of polymer in the shooting ram. All DCM Accumulator Heads aredesigned.

Extruder UnitDCM large blow molding machines can be equipped with various extruders. All the Extruders in particular convertHMWHDPE, HDPE, PP at relatively low temperatures to a homogeneous plasticised mass. Virgin material in granule orgrit, regrind and coloring additives can be processed.


HEAD OFFICE (SALE OFFICE) - DCM KOREA CO.,LTD.MANUFACTURE FACTORY - DAECHANG MACHINERY IND.CO.,LTD.

115B/6L, 133, Neungheodae-ro 577beon-gil, Namdong-gu, Incheon, Korea 405-820Tel. +82-32-812-4061 Fax. +82-32-812-4066 E-mail : [email protected] Website : www.daechangdcm.co.kr

201404

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