Block Rehab Utilizing 3M™ Quick Connect System 2810 Model 2810A Preterminated Assembly and 2810FRL-RLS-50pr Frame

Procedure for replacing existing RLS-50 Type Blocks with 3M™ Quick Connect System 2810

Instructions

August 200978-8140-6725-8-A 3

78-8140-6725-8-A2

1.0 Contents

1.0 General ..........................................................................................................................................3

2.0 Kit Contents ..................................................................................................................................3

3.0 Tools Required ..............................................................................................................................3

4.0 Instructions For Rehab ..................................................................................................................3

5.0 Running jumpers on the 3M™ Quick Connect System 2810 ........................................................5

6.0 Testing using 2827 Test Probe ......................................................................................................6

7.0 Accessories ...................................................................................................................................7

8.0 Revision History ...........................................................................................................................7

378-8140-6725-8-A

1.0 General

1.1 These instructions provide the information necessary for the installation of the 3M™ Quick Connect System 2810FRL-RLS-50pr Frame Assembly in existing cabinets. General block replacement procedures follow with details on old cabinets and blocks.

1.2 This procedure covers the following 3M products: 3M™ Quick Connect System2810FRL-Rehab50-HCO/87TTC RLS50 Rehab 2810FRL-Rehab50-HCO/87GBM RLS50 Rehab

2.0 Kit Contents2.1 2810FRL-RLS-50pr Frame and 2810A blocks with

preterminated tails and mounting hardware.

3.0 Tools Required3.1 Screwdriver, 216C tool (Can Wrench), Snips,

3M™ Wire Cut-off Tool 3M710-CCT10, 3M™ 710 Splicing Equipment.

4.0 Instructions For Rehab4.1 Confirm the existing block to be replaced and that

the 2810 frame fits the existing frame type.

4.2 Determine if jumpers are long enough to allow removing old block temporarily. Remove existing block to be replaced and the block below it to allow space for the existing block tail.

78-8140-6725-8-A4

4.3 Using the #12 TypeB screws supplied, screw in two (2) screws in the corresponding locations for either the left or right side top and bottom position. (Do not tighten the screws yet.)

4.4 Position frame around screws and install remaining two (2) screws and secure frame.

4.5 Route preterminated tail through hole in 3M™ Quick Connect System 2810 Frame and mount 2810A blocks to 2810 frame. Route tail to splice chamber and label the blocks.

578-8140-6725-8-A

4.6 Half tap the 3M™ Quick Connect System 2810 Block tail to the cable count of the existing block. Position 3M™ 710 Half Tap Module onto cable pairs to remain behind existing 710 module.

4.7 Trace existing jumper wire to verify opposite end binding post. Terminate new Cat. 5 jumper wire on 2810 block, run to opposite end binding post, remove old jumper wire and terminate new Cat. 5 jumper wire in its place. Remove old jumper wire to old block. See section 5.0 for Running Jumpers.

4.8 Mount 3M™ Pair Test Probe 2827 dish on door. See section 6.0 for using the 2827 test probe.

5.0 Running jumpers on the 3M™ Quick Connect System 2810 Block5.1 Open feeder pair jumper cap by pushing up on

latch and rotating up. Insert jumper wire ends A (tip) left and B (ring) right into wire openings in cap, making sure they are inserted all the way to the back of the cap.

5.2 While holding the jumper wires in place, close the cap and press to snap latch firmly into place.

78-8140-6725-8-A6

5.3 Route jumper wires to distribution pair through wire loops on block ends and through vertical and horizontal wireways. Cut jumper wires to appropriate length, leaving at least 5 cm (2 inches) of slack.

5.4 Terminate the jumper wires to the distribution pair.

5.5 Terminate additional jumper wires by repeating the above procedure.

5.6 To remove jumper wires, open the cap and pull wires straight out from block.

6.0 Testing using 3M™ Pair Test Probe 28276.1 Plug the 3M™ Pair Test Probe 2827 into the cap of

the pair being tested, with the black lead to the left and the red lead to the right.

778-8140-6725-8-A

7.0 Accessories7.1 3M™ Single Pair Test Probe

2827XL QCS Single-Pair Test Probe - 82 inch 2827P QCS Single-Pair Test Probe - Pocket 2827PC QCS Patchcord

7.2 3M™ Replacement Caps28180RC-O Replacement Cap - Orange 2810RC-P Replacement Cap – Purple

7.3 3M™ Priority Circuit Caps2810PC-R Priority Cap - Red 2810PC-P Priority Cap – Purple

a) Priority Circuit Caps are used to designate special purpose circuits and prevent entry of Pair Test Probe. To install Priority Circuit Caps, place over the jumper cap of the pair to be marked and push it into place. Latching is indicated by an audible snap.

7.4 3M™ Label Holders2810-L Label Holder - Gray 2810-LP Label Holder - Purple

8.0 Revision History8.1 Revision A: Birth Notice

3M is a trademark of 3M Company.All other trademarks are the property of their respective owners.

Important NoticeAll statements, technical information, and recommendations related to 3M’s products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not contained in 3M’s current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of 3M.

Warranty; Limited Remedy; Limited Liability. This product will be free from defects in material and manufacture for a period of one (1) year from the time of purchase. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3M’s option, to replace or repair the 3M product or refund the purchase price of the 3M product. Except where prohibited by law, 3M will not be liable for any indirect, special, incidental or consequential loss or damage arising from this 3M product, regardless of the legal theory asserted.

3

Communication Markets Division3M Telecommunications6801 River Place Blvd.Austin, TX 78726-90001-800-426-8688www.3MTelecommunications.com

Please Recycle. Printed in USA.© 3M 2009. All Rights Reserved.78-8140-6725-8-A