Blaser Liquid Tool And Smart Manufacturing · 2019-11-04 · | 15. Oktober 2019 | 17...

www.blaser.com | 15. Oktober 2019 | 1

周辉Head of Customer Service Central Asia

Blaser Liquid Tool And

Smart Manufacturing


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Headquarters

We have always focused on human and environmental well-being.


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As an independent family-owned company, our focus is a satisfied and happy customer,

not the stock market.

Key figures

Year of founding 1936

Headquarters Hasle-Rüegsau, Switzerland

CEO Marc Blaser

Chairman of the Board Peter Blaser

Workforce 500 worldwide, of whom 270 in Switzerland

Production plants in Switzerland, & USA

Subsidiaries 15 subsidiaries and 46 representatives


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Worldwide expansion from Hasle-Rüegsau.

Worldwide

1974 Peter Blaser expanded with coolants and an international

marketing network in Europe and overseas

1981 Blaser Swisslube Inc., Goshen, New York

1995 Blaser Swisslube Germany, Czech Republic

1996 Blaser Swisslube Japan

1999 Blaser Swisslube France

2001 Blaser Swisslube Brazil, China, India

2002 Blaser Swisslube Singapore

2006 Blaser Swisslube Turkey, Korea

2007 Blaser Swisslube Hong Kong

2009 Blaser Representative Office Thailand

2010 Blaser Swisslube Taiwan


Customer segment

For any challenging application, we find the best possible solution.

Automotive Medical Watch-making Aircraft

Energy Machine tool builder Tool manufacturer Parts production


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ISO 9001/14001/21469, OHSAS 18001, HALAL and Kosher certified.

Quality


Product lines

Our products ensure optimal cost-effective production and make

the difference in terms of productivity and machining quality.

Water-miscible

coolants Cutting oils Grinding oil

Blasocut Vasco

B-Cool Synergy/Grindex Vascomill BlasogrindBlasomill


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The right coolant,

Step towards the right coolant:

> Your on-site situation > Our value proposition > Our teamwork with you > Your benefit

correctly used and

monitored,

makes it a liquid tool.


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How we assure you optimal use of our products:

> Planning and changeover > Monitoring > On-the-spot service > Know-how transfer

The right coolant, correctly used and

monitored,



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correctly used and

monitored,


Blaser Liquid Tool


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First-class machining results

Conventional coolant Blaser coolant Conventional coolant Blaser coolant

– Superlative surface quality

– Consistently high workpiece quality

– Minimal reworking time

– Minimal rejects

Lower production costs

– Longer tool life

– Lower tool wear

– Lower tooling costs

– Greater machine availability

Your liquidtool® benefits:

1. Machining quality 2. Economic efficiency


monitored,



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More parts production per unit time.

+

Higher metal removal rates– Lower cycle times, processing and lead times

– Better return on machinery investment

– Optimal process dependability and stability

Conventional coolant Blaser coolant

Your liquidtool® benefits:

3. Productivity


monitored,



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Small cost with big effect:

Coolant accounts for only 0.5 % of production cost per workpiece.

* These figures are based on survey results in France.

The coolant.

Coolant

0.5%

Human resources

60%

Machinery

30%

Tools

5%

Various

4.5%

Average production costs per workpiece*

Conventional coolant Blaser coolant


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Outlook

“Our customers trust us to give our best day by day.

This has been our motivation ever since the company founding in 1936 – and it always

will be”.

Marc Blaser, CEO


Primary Tasks of Metalworking Fluids

Tasks for Metalworking Fluids

Primary

Cooling

Heat Dispensation

Lubrication

Reduce Friction

Rinsing

Remove Chips

Additional

Corrosion Protection

Long Term Stability

Low Foam Potential

Good EH&S

Good Machine Compatibility

Easy Handling


The importance aspects of Metalworking fluid to

smart manufacturing - Cutting Performance

Lubrication – Cutting Performance

the most important Characteristic !


Characteristics – Main tasks

Temperature ranges of the work piece, chip and tool

Work piece

Tool

30°C

80°C

130°C

300°C

310°C

380°C

400°C

450°C

500°C

600°C

650°C

800°- 1000°C

Chip

Main Task of Cutting Fluid in Manufacturing

The cutting fluid is reducing by lubricity the friction between workpiece andtool and is cooling down the temperatures of the whole process.


Polar vs. Non-Polar Polar: Unequal distribution of

electrons provide a ‘polar’ end attracted to

the surface creating stronger film strength

Work piece

Work piece

Work piece

Work piece

Polar Additives

Non-Polar Additives

Polar End

Polar additives have better lubricity than non-polar, because the lubrication film sticks better on the metal surface

Polar Additives:

Vegetable based Esters

Synthetic Esters

(Animal based Esters, not used by Blaser)


Additive-package for the best Cutting Performance

Importance of Cutting Performance

an extraordinary cutting performance is the most important characteristic of

our cutting fluids

A balanced Formulation is bringing the good Cutting Performence

there is no universal best additive mix for all applications (materials and

operations). Blaser is developing balanced formulations with high

performance for many applications (materials and /or operations)

Additives do not allow to predict the performance

It is not possible to predict the cutting performance by knowing the additives



smart manufacturing - Universality

Parts production

Our universal cutting and grinding fluids for parts production ensure

maximum performance whatever your machining needs or materials.



smart manufacturing - Cleanliness

> Better surface finish

Clean part – easier online measure

Clean sensor – less error

More stable for automation

Our coolants are fully compatible with all machine tools, protecting them from corrosion and ensuring optimal availability


Machines/Materials compatibility

Materials compatibility test

Interpretation / test result


Machines/Materials compatibility

Machine

compatibility


Machine compatibility - plastics

Plastic compatibility test

Test conditions: 10% emulsion with DI water During 14 days in heating container at 50°C (122°F)

Results:

Discoloration

Surface modification: (rough, bubbles,...)

Material properties: (fragile, swelling)

Hardness Shore A: difference

Thickness (mm): difference

All Blaser products are tested on the compatibility


Machine compatibility - Coatings

Coating paint compatibility test

Test conditions:

Coated plates

In 10% emulsion

3 week at 50°C (122°F)

Results:

Blistering

Discoloration

Embitterment

Less of adhesion


Approvals

Approvals from MTB’s


Human compatibility

All water miscible cutting fluids from Blaser are tested in dermatological

clinics and evaluated as follows:

„the risk of undesirable skin irritations can be rated as low“

Always give a Safety Data Sheet to our customers!


Human compatibility

Criteria:

Is the emulsion penetrating?

Does it cause an irritation?

the skin functions of the udder can be kept for over 8 hours


Human compatibility

Blasocut Kombi 883-03, fresh, 5%: No Inflammation

Blasocut Kombi 883-03, fresh, 10%: No Inflammation

Blasocut Kombi 883-03, used, 8%: No Inflammation

Blasocut BC 25 MD, fresh, 7%: No Inflammation

Blasocut BC 35 Kombi LF SW, fresh 5%: No Inflammation

BUS- Skin Irritation test (in vitro) , Düsseldorf, 24th August 2005

Dr. Wolfang F. Pittermann , Medical doctor for Pathology


Process reliability (Physical-Chemical-Biological

Stability)

Stability

stability guarantees the machining and grinding process reliability

long sump life reduces the consumption, disposal cost and personnel

costs of new filling and reduces downtime (not machined parts)

Physical – Chemical Stability

Droplet stable, Foam control, pH stable, Tramp oil compatibility…

Oil

Water

Emulsifier Molecules


Process reliability (Physical-Chemical-Biological

Stability)

Biological Stability

Conventional products Bio-concept products

Bactericides and fungicides prevent microorganisms to grow

Bactericide free products. Primarybacteria acts as a natural biological protection

Ideally Zero (0) germ 10 – 100 Mio waterborne, non-pathogenic, primary Bacteria

Blasocut Bio-concept

Two concepts of metalworking fluids


Bio-concept means selecting the «right» bacteria

More than 30 · 106

diff. species on earth

At least 220 diff.

species in MWF1 species in Bio-Concept

Emulsions

primary bacteria

The perfect

selection media


Bio-Concept – confirmed by Sonntag-study

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Achromobacter species 5%

Acinetobacter haemolyticus 3%

aerobe Sporenbildner 5%

Alcaligenes faecalis 3%

Bacillus circulans 3%

Comamonas testosteroni 3%

Enterococcus avium 3%

Pseudomonas aeruginosa 5%

Pseudomonas pseudoalcaligenes 10%

Pseudomonas putida 18%

Pseudomonas stutzeri 5%

Salmonella species 3%

Schimmelpilze 15%

Shewanella putrefaciens 5%

Staphylococcus aureus 5%

Stenotrophomonas maltophilia 5%

Stenotrophomonas paucimobilis 3%

Streptococcus uberis 3%

leading germ

(water bacteria)

other bacteria

Non-bio-concept coolant Bio-concept coolant


Blasocut Bio-Concept Products

high performance water miscible metalworking fluids

suitable for all material and applications

used in central systems and machines with individual tanks

available all over the world (> 40 countries)

meets all regulations like TRGS 611, REACh, GHS

bactericide free

40+ years of experience in the field

Scientific proof by Study of Professor Sonntag University Heidelberg

Many central systems with more than 10 years sump life

Recommended by safety officials because of good human compatibility

Best EH&S rating in USA


Blasocut Bio-concept – saves bactericides

This is the amount of bactericides saved because of Blasocut products

24 to

300 to

Germany

worldwide


Conclusions

because of bio-films and contamination it is impossible to keep a germ free

bio-concept fluids are high performance products without bactericides

bio-concept products are mild to operators skin

bio-concept products have low amount of volatile components

bio-concept products need less maintenance

no tank side additives


Smart peripheral tools

LTO “Liquid Tool Operator”Fully automated device* for actively managing

the coolant in order to keep the performance

permanently on a high level.

LTS “Liquid Tool Sensor”Active measuring device*. Capable of interacting

with the machine tool controller via IIoT platform.

LTM “Liquid Tool Monitor”Graphic User Interface &

Information Platform

for LTO and LTS

*Capable of interacting via IIoT (Industrial Internet of Things) platform


Smart peripheral tools

Gathering data

• Concentration

• pH value

• Conductivity

• Temparature

• Particle Size

• Turbidity

• others...

Analysing data

• Chemical knowledge

• Experience

• Machine learning / AI

• others...

Data interpretation

1. Determine the the

coolant performance

2. Predict the coolant

performance

3. Act: Apply appropriate

(streering) measures

befor a complaint

occurs!


Q&A

Blaser Liquid Tool And Smart Manufacturing · 2019-11-04 · | 15. Oktober 2019 | 17...

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