Black Diamond Tester New Trailer

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HYDROSTATIC TESTERS Gardner Denver Water Jetting Systems, Inc. proudly presents the Black Diamond Hydrostatic Testers, which are specifical- ly designed for oilfield and pipeyard pipe testing at pressures to 20,000 PSI. Gardner Denver’s Hydrostatic Testers are known for their depend- ability world wide. Usually only one operator is required to conduct a complete hydrostatic evaluation that tests the strength and integ- rity of drill, production or casing pipe. Both the diesel and electric Hydrostatic Testers are designed for optimum portablility, and may be trailer or skid mounted. The Black Diamond Series features the exclusive Gardner Denver “Pressure- Trol” system which allows the operator to regulate the test pres- sure and bleed-down with a lever and rotary knob without having to “clutch” the engine or turn off the electric motor. All engine gauges and start/stop controls are conveniently located on adjascent con- trol consoles. Both electric and diesel units rely on the rugged Gardner Denver Triplex Pump. Many of the pump components are machined from stainless steel to maximize corrosion resistance. Fluid end compo- nents are field replaceable in 30 minutes or less with ordinary hand tools. All the Features You Need! t Pressures to 20,000 PSI t Two 225 gal. poly water tanks t Eliminates motor and pump start/stop cycles t Gardner Denver “Pressure-Trol” rated to 20,000 PSI working pressure t Fluid end charge pump t High daily testing rates t Built for continuous duty t Increase in production with simple-to-operate controls This trailered 90-15M-HDT is fully equipped with a clutched PTO, pump filtration, fill pump, two 225 gallon water tanks and a large tool box. The Gardner Denver T-300M triplex pump pushes up to 18.4 GPM, and attains pressure of up to 15,000 PSI. Pressures to 20,000 PSI

Transcript of Black Diamond Tester New Trailer

Page 1: Black Diamond Tester New Trailer

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HYDROSTATIC TESTERS

Gardner Denver Water Jetting Systems, Inc. proudly presents the Black Diamond Hydrostatic Testers, which are specifical-ly designed for oilfield and pipeyard pipe testing at pressures to 20,000 PSI.

Gardner Denver’s Hydrostatic Testers are known for their depend-ability world wide. Usually only one operator is required to conduct a complete hydrostatic evaluation that tests the strength and integ-rity of drill, production or casing pipe.

Both the diesel and electric Hydrostatic Testers are designed for optimum portablility, and may be trailer or skid mounted. The Black Diamond Series features the exclusive Gardner Denver “Pressure-Trol” system which allows the operator to regulate the test pres-sure and bleed-down with a lever and rotary knob without having to “clutch” the engine or turn off the electric motor. All engine gauges and start/stop controls are conveniently located on adjascent con-trol consoles.

Both electric and diesel units rely on the rugged Gardner Denver Triplex Pump. Many of the pump components are machined from stainless steel to maximize corrosion resistance. Fluid end compo-nents are field replaceable in 30 minutes or less with ordinary hand tools.

All the Features You Need!

t Pressures to 20,000 PSI

t Two 225 gal. poly water tanks

t Eliminates motor and pump start/stop cycles

t Gardner Denver “Pressure-Trol” rated to 20,000 PSI working pressure

t Fluid end charge pump

t High daily testing rates

t Built for continuous duty

t Increase in production with simple-to-operate controls

tools.

This trailered 90-15M-HDT is fully equipped with a clutched PTO, pump filtration, fill pump, two 225 gallon water tanks and a large tool box. The Gardner Denver T-300M triplex pump pushes up to 18.4 GPM, and attains pressure of up to 15,000 PSI.

Pressures to 20,000 PSI

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T-300M/H PUMPThe Gardner Denver 100 HP T-300 pump consists of the power end and a fluid end. The power end, consisting of crankshaft, connecting rods and crossheads transmits power from the pump driver (either diesel or electric) to the fluid end. Two standard fluid ends are offered for the T-300; the Standard “L” for pressures from 8,000 to 15,000 PSI and the inline (T-300H) for pressures from 15,000 to 20,000 PSI. Other pumps are available for higher horsepower or higher pressure requirements.

The T-300M and H triplex pumps are

easily field serviceable with

common hand tools. The T-300M works at

pressures to 15,000 PSI, and

flows to 18.4 GPM.The T-300H is an inline pump with pressures to20,000 PSI and flows to

10.3 GPM. There arethousands in service

throughout the world.

Fluid EndEvery component of each Gardner Denver Hydrostatic Test-ing Unit is designed with a specific customer benefit. Below is detailed information on various unit components.All of Gardner Denver’s fluid ends share several features to significantly improve the pump’s life, performance and main-tainability.t All high-pressure wetted components are constructed of

special high strength stainless steel to eliminate corrosion and maximize strength.

t Suction manifolds are manufactured from aircraft grade aluminum to facilitate field service. Stainless steel is avail-able for salt water service.

t Standard “L” style fluid cylinders and inline style stuffing boxes and valve seats are autofrettaged to provide maxi-mum strength and reliability. (Autofrettaging is a unique process that utilizes ultrahigh pressure to significantly increase component life.)

t Gardner Denver fluid end designs are characterized by minimal internal clearances to insure highest possible volumetric efficiency. High volumetric efficiency allows the pump to operate at slower, life extending speeds.

t Plungers are collet style for positive alignment and rapid removal.

t Plungers and packing are lubricated and cooled by water. Unlike messy oil or grease systems, water lubrication is environmentally safe, inexpensive and requires minimal maintenance.

t Gardner Denver’s APC (advanced polymer composite) packing systems utilize space age materials and spring loading to deliver long, even wear.

t Gardner Denver fluid ends are configured to permit rapid removal of packing and brass from the rear of the stuffing box through the pump cradle.

Standard “L” Operation to15,000 PSI(T-300M) This simple design features easy removal of valves, plungers and packing for fast, efficient field maintenance. Plungers are colmonoy coated stainless steel.

Inline Operation from 15,000 to 20,000 PSI (T-300H)Horizontal, “in line” suction and discharge valves and seats eliminate intersecting bores which can lead to premature fluid end failures at pressures above 15,000 PSI. Gardner Denver Water Jetting offers a unique reconditioning service for valves and seats which adds hundreds of hours of life while reducing operating costs. Plungers are solid polished tungsten carbide resulting in exceedingly long plunger and packing life.

Power Endt Extra-heavy, steel crankshaft, tapered roller bearings and large

cylindrical crossheads assure accurate alignment and long life.t All components run in a heavy, precision machined cast iron

frame.t High-capacity, gravity splash oil system provides even, thorough lubrication.t Double-lip baffle seals and splash deflectors avert power end oil contamination.t Equipped with oil level sight gauge.

Black Diamond Testers

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DIESEL UNITStandard Equipmentt Skid or trailer mounted availablet Heavy-duty diesel engine t Gardner Denver T-300 pumpt V-belt drive systemt Gardner Denver “Pressure-Trol” high pressure control systemt 30-gallon gauged fuel tankt 12-volt heavy-duty batteryt Overpressure safety systemst Low water pressure safety shut-down systemt Low/high oil level shut-down systemt Tool box

ELECTRIC UNITStandard Equipmentt Skid or trailer mounted availablet Heavy-duty electric motort Gardner Denver T-300 pumpt V-belt drive systemt Gardner Denver “Pressure-Trol” high pressure control systemt Overpressure safety systemst Low water pressure safety shut-down systemt Low/high oil level shut-down systemt Tool box

PTO Lever(Remote access is available)C-Pump(Optional)

Relief Valve

Skid with Forklift Slots

Pressure-TrolValve®

GaugeDieselEngine

V-BeltDrive

Triplex Pump

30 Gal.FuelTank

Pressure-TrolValve®

Gauge

MotorStarter

V-BeltDrive

Triplex Pump

Electric Motor

ChartRecorder(Can be dolly mounted)

Centrifugal Fill Pump

(Optional)

Relief Valve

Skid with Forklift Slots(Lifting lugs available)

OPTIONSt High volume centrifugal fill

pump (88 GPM @ 100 PSI)t Two 225 gal. poly water

tankst Oil drip plunger lube system t Fluid end charge pump

t Remote engine throttle controlt Remote PTO engagementt Electronic chart recordert Wind-up or battery operated

chart recordert Stainless steel water filter

assemblyt Offshore unit packages

t Caged units with overhead lifting capabilities

t Cold weather packages with Vogel forced grease

lubricationt Job boxt Electric motor startert High-pressure pump discharge hose

Black Diamond Testers

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UNIT PRESSURE FLOW PUMP

Model PSI Bar GPM LPM Model

Model 90DDiesel

90-07 7,000 483 18.2 68.9 T-300M90-08 8,000 552 15.6 59.0 T-300M90-10 10,000 690 12.0 43.5 T-300M90-15 15,000 1034 8.8 33.4 T-300M/H90-20 20,000 1379 6.6 25.0 T-300H

90-22.5 22,500 1551 6.1 23.0 T-300H90-40 40,000 2759 3.5 13.3 T-300UH

Model 75EElectric

75-07 7,000 483 18.3 69.3 T-300M75-07.5 7,500 517 14.4 54.5 T-300M75-10 10,000 690 11.0 41.6 T-300M75-15 15,000 1034 8.1 30.7 T-300M/H75-20 20,000 1379 6.1 23.0 T-300H

75-22.5 22,500 1551 6.1 23.0 T-300H75-40 40,000 2759 3.2 12.1 T-300UH

Model 125DDiesel

125-09 9,000 621 18.2 69.0 T-300M125-10 10,000 690 16.3 61.7 T-300M125-15 15,000 1034 10.2 38.7 T-300M/H125-20 20,000 1379 7.7 29.2 T-300H

125-22.5 22,500 1551 7.7 29.1 T-300H125-40 40,000 2759 4.1 15.5 T-300UH

Model 100EElectric

100-10 10,000 690 17.4 65.8 T-300M100-15 15,000 1034 10.3 38.9 T-300M/H100-20 20,000 1379 7.7 29.1 T-300H

100-22.5 22,500 1551 7.7 29.1 T-300H100-40 40,000 2759 4.1 15.5 T-300UH

UNIT HEIGHT WIDTH LENGTH WEIGHT

Model In. mm In. mm In. mm Lbs. Kg

ApproximateWeights &

Dimensions

Diesel Skid 72 1829 60 1524 110 2794 4200 1905

Diesel Trailer 90 2286 85 2159 150 3810 5000 2268

Electric Skid 55 1397 60 1524 92 2337 3500 1588

Electric Trailer 73 1854 85 2159 132 3353 4200 1905

GARDNER DENVER WATER JETTING SYSTEMS, INC.12300 North Houston Rosslyn RoadHouston, TX 77086

Your local distributor/representative is:

Quality Parts,Reasonable Costs

Gardner Denver Water Jetting Systems, Inc. parts are designed and manufac-tured to fit perfectly and to last. Because every part we design is manufactured by Gardner Denver, each part is inspected to meet our demanding quality standards before it goes into a product or inventory. And with thousands of units in service, parts are manufactured in high volumes to keep your costs low.

NOTES:Flow rates based on 100% volumetric ef-ficiency; rates may vary according to pump speed.

©2013 Gardner Denver Water Jetting Systems, Inc. Reproduction in whole or part is prohibited. Actual unit may differ from those pictured in brochure.

Customization Over the years, customers of Gardner Den-ver Water Jetting Systems have requested some very specific modifications for our Multi-Blaster water jetting units. From top mounted motors to extra-large water tanks, Gardner Denver Water Jetting Systems is able to build the unit that meets your exact specifications.

Custom systems and options are available. Please contact your Gardner Denver sales representative or authorized dealer for de-tails. Gardner Denver Water Jetting Sys-tems, Inc. offers a complete line of accesso-ries for surface preparation, tube cleaning, jet cutting and other applications. Please call or write for a free catalog today.

GARDNER DENVER WATER JETTING SYSTEMS, INC.Partek l Liqua-Blaster l CRS Power Flow l Jetting Systems l American Water Blaster

1-800-231-3628 t 281-448-5800 t Fax: 281-448-7500www.waterjetting.com t E-mail: [email protected]

Black Diamond Testers