BJC6200 Service Manual

QY8-1370-000

REVISION 0

COPYRIGHT 2000 CANON INC. CANON BJC-6200 0400 AB 0.20-0 PRINTED IN JAPAN (IMPRIME AU JAPON)

Apr. 2000

042000 AB 0.20-0

ApplicationThis manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair

of products. This manual covers all localities where the products are sold. For this reason, there may be information in this

manual that does not apply to your locality.

CorrectionsThis manual could include technical inaccuracies or typographical errors due to improvements or changes in the products.

When changes occur in applicable products or in the content of this manual, Canon will release technical information as the

need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new

editions of this manual

The following paragraph does not apply to any countries where such provisions are inconsistent with locallaw.

TrademarksThe product names and company names described in this manual are the registered trademarks of the individual companies.

CopyrightThis manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or

translated into another language, in whole or in part, without the written consent of Canon Inc., except in the case of internal

business use.

Copyright 2000 by Canon Inc.CANON INC.BJ Printer Technical Support Dept. 1116-1, Shimonoge 3-chome, Takatsu-ku, Kawasaki, Kanagawa 213-8512, Japan

This manual has been produced on an Apple Power Macintosh 7300/180 personal computer and OKI MICROLINE 803 PSIIV

laser beam printer; artworks of printing films were printed on Agfa SelectSet Avantra 25. All page layouts, logos, and parts-list

data were saved with Canon Optical Disc Subsystem mo-5001S™ and Optical Disc Cartridge mo-502M™, and Interface Kit

mo-IF2™ for Macintosh. All graphics were produced with MACROMEDIA FREEHAND™ 7.0J. All documents and all page

layouts were created with QuarkXpress™ 3.3 Japanese version.

I

I. ABOUT THIS MANUAL

This manual consists of three parts containing information for servicing the product.

Part 1: Product SpecificationsProduct overview and specifications.

Part 2: TroubleshootingA guide to troubleshooting the product and identifying the parts and units needing replacement.Troubleshooting is described according to problem descriptions as well as error indications by the statusindicator.

Part 3: AppendixBlock diagrams, information on the hardware technologies, and pin configurations.

Disassembly and reassembly procedures are not fully covered in this manual. Refer to theseparate Parts Catalog instead.

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TroubleshootingA

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ix

II. TABLE OF CONTENTS

Page Part 1: PRODUCT SPECIFICATIONS1 - 1 1. PRODUCT OUTLINE1 - 1 1.1 Product Outline1 - 2 2. SPECIFICATIONS1 - 2 2.1 Printer Specifications1 - 2 2.1.1 Printer specifications1 - 2 2.1.2 Printer service life1 - 3 2.2 Paper Specifications1 - 3 2.2.1 Paper sizes and weights1 - 3 2.2.2 Paper types and handling1 - 4 2.2.3 Printable area1 - 4 2.3 BJ Cartridge Specifications1 - 5 2.4 Optional Scanner Cartridge Specifications1 - 5 2.4.1 Scannable area1 - 6 2.5 Printer and Scanner Drivers1 - 7 3. PACKING CONFIGURATION1 - 8 4. PARTS CODE LIST

Part 2: TROUBLESHOOTING2 - 1 1. PRINTER OPERATION2 - 1 1.1 Status Indicator2 - 1 1.1.1 Status display via the indicator2 - 2 2. SERVICING2 - 2 2.1 Before Troubleshooting2 - 3 2.2 Detectable Problems from System Start to Exit2 - 6 2.3 Troubleshooting Problems2 - 7 2.4 Troubleshooting With Error Indications2 -10 3. DISASSEMBLY AND REASSEMBLY2 -10 3.1 Cautions for Disassembly and Reassembly2 -10 3.1.1 Ink stains (Ink path/ink mist)2 -10 3.1.2 Static electricity damage2 -10 3.1.3 Spur tips deformation2 -10 3.1.4 Feed gear damage2 -10 3.1.5 Tap screw removal and installation2 -11 3.2 Exploded View2 -13 3.3 Disassembly and Reassembly2 -13 3.3.1 Carriage lock release2 -13 3.3.2 Removing and installing tap screws2 -14 3.3.3 Removing the upper cover unit2 -14 3.3.4 Removing the printer unit2 -15 3.3.5 Removing the pressure roller unit2 -15 3.3.6 Spur positions on the spur base unit2 -16 3.3.7 Removing the ASF unit2 -16 3.3.8 Removing the head gap adjustment section2 -17 3.4 Adjustments and Settings After Disassembly and Reassembly2 -17 3.4.1 Adjustments2 -18 3.4.2 Applying grease2 -19 3.4.3 Print head position adjustment2 -20 3.4.4 Setting the EEPROM2 -20 3.4.5 Adjusting the carriage belt tension2 -21 3.4.6 Adjusting the head gap

II

23 4. OPERATION CHECK AFTER DISASSEMBLY AND REASSEMBLY2 -23 4.1 Check Procedure2 -24 5. TRANSPORTING THE PRINTER2 -24 5.1 Preparation for Transport2 -25 6. PARTS REPLACEMENT, PERIODIC INSPECTIONS, & TOOLS2 -25 6.1 Parts Replacement2 -25 6.2 Periodic Inspections2 -25 6.3 Tool List2 -26 6.4 Operation with the Printer's Operation Panel2 -26 6.4.1 Cleaning2 -26 6.4.2 Printing the nozzle check pattern2 -27 6.4.3 Roller cleaning2 -28 7. SERVICE-RELATED FEATURES2 -28 7.1 Service Mode Operations2 -29 7.2 Service/Factory Test Printout2 -30 7.3 Printing the EEPROM Information2 -31 7.4 Resetting the EEPROM2 -31 7.5 Setting the Model with the EEPROM2 -31 7.6 Ink Availability Check2 -31 7.7 Auto Print Head Position Adjustment2 -31 7.8 Power Off/Carriage Lock

Part 3: APPENDIX3 - 1 1. TECHNICAL REFERENCE3 - 1 1.1 Print Mode List3 - 2 1.2 Purge Unit's Capping and Cleaning Functions3 - 2 1.3 Cautions About the Inks3 - 3 1.4 Operation with a Computer3 - 3 1.4.1 Setting functions with the printer driver3 - 4 1.5 Detection Functions by Sensors3 - 5 1.6 Electronic Circuit Description3 - 5 1.6.1 Circuit block diagram3 - 5 1.6.2 Power source line block diagram3 - 6 2. CONNECTOR LOCATIONS AND PIN CONFIGURATIONS3 -10 2.1 Carriage Board3 -11 2.2 BJ Cartridge3 -12 2.3 Scanner Cartridge (Optional)3 -13 2.4 AC Adapter3 -13 2.5 DC Power Cable3 -14 2.6 Carriage Motor3 -14 2.7 Paper Feed Motor3 -14 2.8 ASF Motor3 -15 2.9 Ink Sensor3 -15 2.10 Printing Position Sensor3 -15 2.11 Purge Sensor Connector3 -17 2.12 Circuit Diagrams

III

III. ILLUSTRATION INDEX

Page Part 1: PRODUCT SPECIFICATIONS1 - 1 Figure 1 - 1 Printer Appearance1 - 4 Figure 1 - 2 Printable Area1 - 5 Figure 1 - 3 Scannable Area1 - 7 Figure 1 - 4 Packing Configuration

Part 2: TROUBLESHOOTING2 - 1 Figure 2 - 1 Operation Panel2 -11 Figure 2 - 2 Exploded View2 -13 Figure 2 - 3 Carriage Lock Release2 -14 Figure 2 - 4 Upper Cover Unit Removal and Installation2 -14 Figure 2 - 5 Removing the Printer Unit2 -15 Figure 2 - 6 Removing the Pressure Roller Unit2 -15 Figure 2 - 7 Spur Positions on the Spur Base Unit (Bottom View)2 -16 Figure 2 - 8 Removing the ASF Unit2 -16 Figure 2 - 9 Carriage Shaft Position Adjustment Bearing2 -18 Figure 2 -10 Applying Grease2 -19 Figure 2 -11 Print Position Adjustment Pattern2 -20 Figure 2 -12 Carriage Belt Tension Adjustment2 -21 Figure 2 -13 Head Gap Adjustment 12 -22 Figure 2 -14 Head Gap Adjustment 22 -27 Figure 2 -15 Nozzle Check Pattern Printout (Color Sample)2 -29 Figure 2 -16 Service/Factory Test Printout (Sample)2 -30 Figure 2 -17 EEPROM Information Printout (Sample)

Part 3: APPENDIX3 - 3 Figure 3 - 1 Printer Driver Utilities (Sample)3 - 4 Figure 3 - 2 Sensor Locations3 - 5 Figure 3 - 3 Block Diagram3 - 5 Figure 3 - 4 Power Source Line Block Diagram3 - 6 Figure 3 - 5 Control Board3 - 6 Figure 3 - 6 Printer Diagram3 -10 Figure 3 - 7 Carriage Board3 -11 Figure 3 - 8 BJ Cartridge3 -12 Figure 3 - 9 Scanner Cartridge3 -13 Figure 3 -10 AC Adapter3 -13 Figure 3 -11 DC Power Cable3 -14 Figure 3 -12 Carriage Motor3 -14 Figure 3 -13 Paper Feed Motor3 -14 Figure 3 -14 ASF Motor3 -15 Figure 3 -15 Ink Sensor3 -15 Figure 3 -16 Print Position Sensor3 -15 Figure 3 -17 Purge Sensor

IV

IV. TABLE INDEX

Page Part 1: PRODUCT SPECIFICATIONS1 - 8 Table 1 - 1 PARTS CODE LIST

Part 2: TROUBLESHOOTING2 - 7 Table 2 - 1 ERROR INDICATIONS

Part 3: APPENDIX3 - 1 Table 3 - 1 PRINT MODE LIST3 - 2 Table 3 - 2 INK CONSUMPTION DURING CLEANING (GENERAL GUIDE)

V

Part 1PRODUCTSPECIFICATIONS

Page1 - 1 1. PRODUCT OUTLINE1 - 1 1.1 Product Outline1 - 2 2. SPECIFICATIONS1 - 2 2.1 Printer Specifications1 - 3 2.2 Paper Specifications1 - 4 2.3 BJ Cartridge Specifications1 - 5 2.4 Optional Scanner Cartridge Specifications1 - 6 2.5 Printer and Scanner Drivers1 - 7 3. PACKING CONFIGURATION1 - 8 4. PARTS CODE LIST

1. PRODUCT OUTLINE

1.1 Product Outline"Standard Color Printer for Personal Use"

1) Dual cartridge system for high-speed monochrome printing and high-speed color printing.2) Printer cartridge incorporates ink drop modulation technology for high-quality 1440 × 720 dpi printing.3) Separate ink cartridges and tanks for all colors to reduce running costs.4) USB interface enables connection to Windows 98/2000, iMac, and Power Macintosh G3/G4 computers.5) Optional drop-in scanner cartridge.6) Photo cartridge enables six-color, density-matched photo-quality printing.7) Black cartridge contains pigment-colored ink for truer black text printing.8) Highly precision ink-low detection with an optical system and dot count.9) Stabilized image printing with the easy to use automatic print position adjustment.

1-1

BJC-6200 Part 1: Product Specifications

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Operation Panel

Front Cover

Paper Output TrayPaper ThicknessLever

Auto Sheet Feeder

Cartridge Container

BJ Cartridges

Color

Paper SupportPaper Guide

USB Interface PortParallel Interface Port

Black(Optional)

Photo(Optional)

Scanner Cartridge(Optional)

Figure 1-1 Printer Appearance

2. SPECIFICATIONS

2.1 Printer Specifications2.1.1 Printer specifications

2.1.2 Printer service lifeThe printer's service life extends until any of the following conditions is attained:(1) A total of 20,000 sheets are printed with 1,500 character standard in black ink.(2) A total of 6,000 sheets are printed at 7.5% duty per color.(3) Five years of operation elapses.

Part 1: Product Specifications BJC-6200

1-2

TypePaper Feed SystemResolutionThroughput (Referenceonly)

Printing Direction

Max. Printing WidthInterfaceASF Capacity

Sensors

Operating NoiseAmbient Conditions

Power Source

External DimensionsRequired Space

WeightStandard Conformance

Desktop serial printerAutomatic feed only (No manual feed)1440 × 720 dpi (Max. resolution)

* Catalog specification. HS mode (180 × 180 dpi): BidirectionalHQ mode (360 × 360 dpi, 720 × 720 dpi): Unidirectional/BidirectionalFine mode (360 × 360 dpi, 720 × 720 dpi, 1440 × 1440 dpi): Bidirectional203 mmUSB, IEEE 1284-standard, 8-bit parallel (Compatible/Nibble/ECP)Plain paper: Max. 10 mm (Approx. 100 sheets with 64 g/m2)BJ Printer paper: Max. 10 mm (Approx. 80 sheets of high-quality paper)• Front cover-open sensor • Printing position sensor• BJ cartridge sensor • Paper sensor• BJ cartridge ID sensor • Waste-ink capacity sensor• No-ink sensor • Paper width sensor: None• Internal temperature sensorApprox. 45 dB (A) Sound pressure level conforms to ISO 9296.During operation: Temperature 5°C-35°C (41°F-95°F)

Humidity 10%-90% RH (No condensation)During non-operation: Temperature 0°C-35°C (32°F-95°F)

Humidity 5%-95% RH (No condensation)Power voltage/frequency Power consumption During standby100-120 VAC 50/60 Hz Approx. 30 W 3.5 W220-240 VAC 50/60 Hz Approx. 30 W 3.5 WApprox. 455 mm (W) × 312 mm (D) × 173 mm (H)(With retracted paper support and no output tray.)Approx. 455 mm (W) × 562 mm (D) × 248 mm (H)(With output tray and retracted paper support.)Approx. 4.1 kgRadio-wave interference: FCC, IC, CE Mark, Taiwan EMC, C-Tick, VCCIElectrical safety: UL, C-UL, CB Report, GS, CE Mark, FIMKO, SEMCO, IEC, AS, CCIB,

SISIR, Korean Electric Commerce, NEMKOEnvironmental: Energy Star, Blue Angel

BC-30 + BC-31 Cartridge

Black Text (PC Magazine)

New monochrome pattern (J)

New color pattern (J)

BC-32 Photo + BC-31 Cartridge

Full Address Printing

High-speed

9.6 ppm

10 ppm *

7 ppm *

-

High-quality

1.7 ppm

2.0 ppm

1.2 ppm

0.14 ppm *

Standard

7.7 ppm

8.3 ppm *

3.7 ppm *

-

2.2 Paper Specifications2.2.1 Paper sizes and weights

(1) Paper sizesA4, B5, A5, A5 landscape, letter, legal, envelope (C4 and C6), postcard

(2) Weight64 g - 105 g/m2 for auto feeding

2.2.2 Paper types and handling

* Paper dedicated to BJ printers.

If the Paper Thickness Lever is not properly set, problems with paper feeding or printingmay occur.

1-3


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TypePlain paper

Plain paper forColor BJHigh-qualitypaperPhoto glossypaperGlossy filmTransparencyfilmBack print filmBannerT-shirt transferPhoto glossycardPostcardEnvelope

SizeA4/B5/LTR/LGL/A5 (Portrait/Landscape)A4/LTR

A4/LTR

A4/LTR

A4/LTRA4/LTR

A4/LTR

A4/LTRA4/LTR

120 mm × 216 mm

100 mm × 148 mm241 mm × 105 mm220 mm × 110 mm

-

LC-301*

HR-101*

GP-301*

HG-201*CF-102*

BF-102*

BP-101*TR-201*

FM-101*

COM #10DL-size

ASF CapacityApprox. 10 mm or less(Approx. 100 sheets of 64 gweight)Approx. 10 mm or less

Approx. 10 mm or less

Less than 10 sheets

1 sheetLess than 30 sheets

Less than 10 sheets

1 sheet1 sheet

1 sheet

Less than 40 sheetsLess than 10 sheetsLess than 10 sheets

Paper Thickness Lever PositionUp

Up

Up

Up

UpUp

Up

DownDown

Up

UpDownDown

2.2.3 Printable area

2.3 BJ Cartridge Specifications

* Based on the printable area of A4 paper.


1-4

: Recommended printing area

: Printable area

3.0mm

5.0mm

3.4mm: A4/A5/B56.4mm: LTR/ LGL

3.4mm: A4/A5/B56.3mm: LTR/ LGL

(1) 23mm(2) 26mm

32mm

A4/A5/B5/Letter (LTR)/Legal (LGL)/

3.0mm

5.0mm

6.4mm

Envelope

(1) For monochrome printing.

(2) For color or photo-quality printing.

(COM#10: 31.4mm)(DL size: 10.4mm)

Banner Paper

3.4mm

3.4mm

32mmMax. 6 sheets printable. After printing, the seventh sheet is cut off.

1 2 3 4 5 6

3mm

Figure 1-2 Printable Area

ConstructionHead

Ink colorsTank

WeightService LifePrintableSheets

Black BJ CartridgeBC-30Detachable ink tank160 nozzles (Vertical array)Bk (160 nozzles × 1)Pigment blackBCI-3BK

60 g (w/o ink tank)Approx. 5000 sheetsApprox. 500 sheets/tank(1,500 black characters/page)

Color BJ Cartridge BC-31Detachable ink tank144 nozzles (Vertical array)C, M, Y (48 nozzles × 3)Dye C, M, YBCI-3C, BCI-3M, BCI-3Y

60 g (w/o ink tank)Approx. 3000 sheetsApprox. 280* sheets/tank(7.5% printing per color)

Photo BJ CartridgeBC-32 PhotoDetachable ink tank144 nozzles (Vertical array)Bk, C, M (48 nozzles × 3)Dye PBk, PC, PMBCI-3BK Photo, BCI-3PC Photo, BCI-3PM Photo60 g (w/o ink tank)Approx. 3000 sheetsApprox. 280* sheets/tank(7.5% printing per color)

2.4 Optional Scanner Cartridge Specifications

* Measurement Conditions• Computer: Dell XPS T550 (Pentium III 550 MHz, 256MB RAM)• Interface: Parallel interface, ECP mode• Scanning paper size: A4• The scanning time spans from the start of the carriage scanning operation to the output of the document.

2.4.1 Scannable areaWhen scanning a document, be sure to use the scanning holder to prevent paper jamming. Align the documentwith the scanning baseline when placing it in the scanning holder.

The document sizes and scanning area are listed below.

** The actual scannable area may vary slightly depending on the monitor's display resolution and thescanner's scanning resolution.

** If the B5 Scanning Holder (provided with Scanner Cartridge IS-32) is used to scan a large-sizedocument, the optional A4/LTR Scanning Holder (SH-101) will be required.

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DesignationTypeResolution (dpi)Imaging SensorLight SourceScanning System/DirectionDocument FeedingInterfaceExternal DimensionsWeightOther Specifications

Scanning Time (reference)*

IS-32Cartridge replacement type color scanner90 × 90, 180 × 180, 200 × 180, 300 × 360, 360 × 360, 720 × 720256-pixel, linear (single line) CCDRGB (Red, Green, Blue)RGB-switching progressive scanningDocument inserted in scanning holder and fed via the ASFECP/NibbleApprox. 41 mm (W) × 90 mm (D) × 77 mm (H)Approx. 100 gPrinter setting for scanning: Paper thickness lever must be up.Paper sizes for scanning: A4/LTR size or smaller (with BJ F620)Paper thickness for scanning: 0.25 mm or lessApprox. 3 min. 14 sec. (DTP color mode: A4, 180 dpi)Approx. 6 min. 15 sec. (Photo mode: A4, 360 dpi)

6mm

Scanning holder

Scanning baseline

3.4mm

32mm

21mm

Scanning area Recommended scanning area

Document

Figure 1-3 Scannable Area

DocumentPostcardA5B5A4**Letter**

Size (W × H) mm100.0 × 148.0148.0 × 210.0182.0 × 257.0210.0 × 297.0

215.9 × 279.4 (8.5 × 11.0 in.)

Scannable Area* (W × H) mm93.2 × 138.0

141.2 × 200.0175.2 × 247.0203.2 × 287.0208.2 × 269.4

2.5 Printer and Scanner DriversThe drivers and interface ports that can be used with the printer are listed below.

●●: Compatible. ▲▲: Conditionally compatible. ✕: Incompatible.* For USB, compatibility is assured only with personal computers with Windows 98/2000 preinstalled.** Compatible with iMac and Power Macintosh G3. iMac running on Mac OS 8.1 requires iMac updater

1.0.*** Common driver for Windows 95/98/NT 4.0/2000. Operates in Nibble or ECP mode.

1) Window DriversWin 95/98 BJ raster printer driver (IEEE 1284, 8-bit parallel and USB supported)Win NT 4.0 BJ raster printer driverWin 2000 BJ raster printer driverWindows 95/98/NT 4.0/2000 scanner driver IS Scan

2) Macintosh DriversMac BJ printer driver (USB)Mac scanner driver IS Scan (USB)


1-6

Windows 95/98Windows NT4.0Windows 2000Macintosh

Printer Driver Scanner DriverParallel I/F

●●

●●

●●

---

USB I/F▲▲*✕

●●*●●**

Parallel I/F●●***●●***●●***---

USB I/F▲▲*✕

●●*●●**

3. PACKING CONFIGURATION

After opening the package, make sure all the items below have been included.

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Quick Start Guide

Ink Tanks

User ManualsCartridge Container

BJ Cartridges

Printer

Power Cord

Output Tray

Packing Materials

Tape

Packing Materials

Packing Materials Tape

Tape

Tape

Figure 1-4 Packing Configuration

4. PARTS CODE LIST

A list of printer parts, consumables, and optional equipment are listed below.

* Items included with BJC-6200: BC-30, BC-31, BCI-3BK, BCI-3C, BCI-3M, BCI-3Y, SB-30.


1-8

Table 1-1 PARTS CODE LIST

ItemPrinter

BJ cartridge

Ink cartridge

Cartridge storage boxScanner cartridgeA4/LTR scanning holder

-

BlackColorPhotoBlackCyanMagentaYellowPhoto blackPhoto cyanPhoto magenta--Scanning holderStandard white sheet

DesignationBJC-6200

BC-30BC-31BC-32 PhotoBCI-1BKBCI-3CBCI-3MBCI-3YBCI-3PBK PhotoBCI-3PC PhotoBCI-3PM PhotoSB-30IS-32SH-101

Product CodeQ30-3310Q30-3312F45-1471F45-1481F45-1501F47-2171F47-2181F47-2191F47-2201F47-2231F47-2211F47-2221Q70-4040Q70-4070Q70-3640

Part 2TROUBLESHOOTING

Page2 - 1 1. PRINTER OPERATION2 - 1 1.1 Status Indicator2 - 2 2. SERVICING2 - 2 2.1 Before Troubleshooting2 - 3 2.2 Detectable Problems from System Start to Exit2 - 6 2.3 Troubleshooting Problems2 - 7 2.4 Troubleshooting With Error Indications2 -10 3. DISASSEMBLY AND REASSEMBLY2 -10 3.1 Cautions for Disassembly and Reassembly2 -11 3.2 Exploded View2 -13 3.3 Disassembly and Reassembly2 -17 3.4 Adjustments and Settings After Disassembly and Reassembly2 -23 4. OPERATION CHECK AFTER DISASSEMBLY AND REASSEMBLY2 -23 4.1 Check Procedure2 -24 5. TRANSPORTING THE PRINTER2 -24 5.1 Preparation for Transport2 -25 6. PARTS REPLACEMENT, PERIODIC INSPECTIONS, & TOOLS2 -25 6.1 Parts Replacement2 -25 6.2 Periodic Inspections2 -25 6.3 Tool List2 -26 6.4 Operation with the Printer's Operation Panel2 -28 7. SERVICE-RELATED FEATURES2 -28 7.1 Service Mode Operations2 -29 7.2 Service/Factory Test Printout2 -30 7.3 Printing the EEPROM Information2 -31 7.4 Resetting the EEPROM2 -31 7.5 Setting the Model with the EEPROM2 -31 7.6 Ink Availability Check2 -31 7.7 Auto Print Head Position Adjustment2 -31 7.8 Power Off/Carriage Lock

1. PRINTER OPERATION

The printer's operation status is indicated by the status indicator, and the printer can be controlled from thecomputer or with the printer itself.

1.1 Status IndicatorThe printer's operation status is indicated by the indicator. When an error occurs, the nature of the error canbe known by the number of times the indicator blinks in orange and/or green.

1.1.1 Status display via the indicatorThe operation status indicated by the indicator is as follows.

2-1

BJC-6200 Part 2: Troubleshooting

Troubleshooting

POWER button

Indicator

RESUME button

Figure 2-1 Operation Panel

IndicatorGreen lightGreen blinking

OFF

Operation StatusPower ONPower ON operation in progress, power OFF operation in progress, resetoperation in progress, cleaning in progress, test printing, front cover open,printing in progress.Power OFF

2. SERVICING

2.1 Before TroubleshootingBefore troubleshooting the printer, check the following and see if any of the applicable problems can befixed.

Part 2: Troubleshooting BJC-6200

2-2

ProblemThe printer does not

operate at all

Paper feeding does not

work

No printing

Stripes appear in the

printing

Probable CauseThe power outlet is not supplying the

required voltage.

The power cord is not properly

connected to the printer or power outlet.

The power switch is not ON.

The recommended paper is not being

used.

There is foreign matter in the paper feed

section (sheet feeder, pinch roller, LF

roller, platen, spurs).

The paper thickness lever is not set

properly.

The print head needs cleaning.

The ink cartridge is empty.

The BJ cartridge has not been used for a

prolonged period.

The recommended paper is not being

used.

The print head is installed in the wrong

position.

The orange tape is still affixed to the

print head.

The print head position adjustment has

not been done.

SolutionConnect the AC cord to a power outlet

that supplies the required voltage.

Check that the power cord is connected

properly.

Turn on the power switch.

Use the recommended paper.

Remove the foreign matter.

Set the lever to the proper setting.

Conduct cleaning.

Replace the ink cartridge.

Conduct cleaning. If the problem still

persists, replace the BJ cartridge.

Use the recommended paper.

Install the print head properly.

Remove the orange tape.

Execute the print head position

adjustment. See page 2-19.

2.2 Detectable Problems from System Start to Exit

2-3


Troubleshooting

• No error indication(see page 2-9)

AC power connection AC power supplied

With the POWER button

To nextpage

MPU & printercontroller initialization

ROM check

DRAM check

Ink sensor check/wasteink-full check/internaltemperature sensor

(TH501) check

Ink sensor error

EEPROM read

Power ON

Indicator blinks


2-4

• Indicator repeats: Blinks once in orange,repeatedly.(See page 2-8)

• Indicator repeats: Blinks 3 times in orange,followed by a long blink in green, repeatedly.(See page 2-7)

Yes

Yes

Yes

Yes

No paper

Paper exists

• Indicator repeats: Blinks 3 times inorange/green, then one long blink in green.(See page 2-8)

• Indicator repeats: Blinks 7 times inorange/green, followed by a long blink ingreen, repeatedly.

• Indicator repeats: Blinks 5 times inorange/green, followed by a long blink ingreen, repeatedly.(See page 2-8)


• Indicator repeats: Blinks 2 times inorange, repeatedly.(See page 2-8)



• Is there paper inside the printer?

* Any ROM/RAM errors are indicated as

described above only during initialization.

Frompreceding

page

Error check

No

Diode sensor check

Abnormal headtemperature error

Diode sensor error

Internal temperaturesensor error

Waste ink-full error

RAM error*

ROM error*

EEPROM error

No

Home position check

Carriage lock release

Paper check

Home position error

NoNormal?

Paper discharge

Paper check

Paper jam error

To nextpage

Normal?

Normal?

NoNormal?

2-5


Troubleshooting

• Indicator repeats: Blinks 7 times inorange, followed by a long blink ingreen, repeatedly.(See page 2-7)



• Cartridge installation• Cartridge not recognized• Not installed properly

The sensor will determine if thefront cover is open or closed.


Frompreceding

page

ASF sensor check

No

BJ cartridge check

ASF sensor error

Cleaning

Cover open check

Carriage moves to cartridgereplacement position

OpenOpen/Closed?

I/F busy canceled

Ink sensor check

Normal?

Ink sensor error

I/F busy canceled

Cartridge installationerror

No-cartridge error

Yes

Yes

Normal (ON)?

NoNormal?

Closed

Cartridge error

END

2.3 Troubleshooting Problems


2-6

ProblemPower does not come on

No printing

White stripes or smearing

appear

Soiled paper

Spur tracks appear

Broken vertical lines

Error does not occur at

ink-out

Abnormal noise

Probable Cause / Check ItemsAC adapter, control board, DC cable.

BJ cartridge, purge unit, ink tank, or

orange cap/tape still affixed to print

head.

BJ cartridge, faulty BJ cartridge

contacts, cartridge ribbon cable, purge

unit, control board, ink tank.

Ink mist, etc., at the platen's paper guide

plate is soiling the paper.

Check for any ink adhering to the paper

transport parts. (The paper is already

soiled when it reaches the platen.)

Deformed spur tips.

Paper thickness lever not properly set.

The nozzle check pattern's printout is

misaligned.

Guide shaft not greased properly.

Faulty carriage motor.

Ink sensor, control board

LF motor 2-step gear, purge unit, sheet

feeder unit, orange cap still attached to

the print head.

SolutionReplace faulty part.

Replace faulty part.


Use a soft cloth dampened with water to

clean.

Disassemble the paper transport parts

and use a soft cloth dampened with

water to clean. Pass several sheets

through.

Replace the spur unit.

Set it to the proper position.

Readjust the printing position.

Apply proper amount of grease on the

stipulated parts.

Replace carriage motor.



2.4 Troubleshooting With Error Indications1) Error indication when a user-recoverable error occurs

The indicator indicates an error by blinking in orange for a certain number of times.After it blinks in orange to indicate the error, it blinks once, long, in green. This indication is repeated.

2) Error indication when an error un-recoverable by the user occursThe indicator indicates an error by blinking alternately in orange and green for a certain number oftimes.After it blinks in orange and green to indicate the error, it blinks once, long, in green. This indication isrepeated.

* The error code is displayed by the computer. With the iMac and Power Macintosh G3, a "D" or "M"is appended to the beginning of the error code.

** The waste-ink warning can be canceled by pressing the RESUME button.*** Error information for internal errors is not displayed nor indicated.

You can check it by printing the EEPROM information. See 7.3 Printing the EEPROMInformation on page 2-30.

**** If a ROM or RAM error occurs, the error indication might not be correct.

Table 2-1 ERROR INDICATIONS

Indicator Error Description Probable Cause and Suspected PartsBlinking Code*

User-Recoverable Errors--- Paper feed error Cause: Paper feed does not work even when the

paper feed operation is attempted.Suspect: Paper feed section, sheet feeder unit,paper-end sensor, control board

--- Paper jam error Cause: The paper is not ejected, even when thepaper ejection operation is attempted for 23inches.Suspect: Paper feed section, paper-end sensor,control board

--- Out of ink error Cause: No ink in the respective ink tank (inkcompartment and sponge).Suspect: Ink tank

--- Cartridge installation error Cause: The wrong cartridge (BJ cartridge orscanner cartridge) is installed in the carriage forprinting or scanning.Suspect: BJ cartridge, scanner cartridge

--- No-cartridge error Cause: No cartridge has been installed.Suspect:

--- Cartridge error Cause: The cartridge installed is defective.Suspect: BJ cartridge

1 User-recoverable errors are indicated by the specified number of blinks in orange, followed by a longblink in green, repeated.

2-7


Troubleshooting

2 times inorange 1

3 times inorange 1

4 times inorange 1

5 times inorange 1

6 times inorange 1

7 times inorange 1

--- Waste-ink warning** Cause: The total waste-ink count recorded in theEEPROM exceeds 95% of the stipulated amountindicating waste-ink full.Suspect: Waste-ink absorber, control board

--- Auto Print Position Adjustment Cause: Auto head position adjustment problemoccurred.Suspect: BJ cartridge, ink tank, printing positionsensor, control board carriage ribbon cable

1 User-recoverable errors are indicated by the specified number of blinks in orange, followed by a longblink in green, repeated.

Non User-Recoverable Errors--- ROM error**** Cause: ROM check failed during initialization.

Suspect: ROM, control board--- RAM error**** Cause: RAM check failed during initialization.

Suspect: DRAM, MPU & print controller,control board

6800 EEPROM error Cause: EEPROM cannot be written to properly.Suspect: EEPROM, MPU & print controller,control board

5100 Home position error Cause: The carriage's home position cannot bedetected because the home position sensor isfaulty (disconnected, etc.).Suspect: Home position sensor, purge unit,carriage motor, paper feed motor, control board,carriage ribbon cable, carriage board, DC cable

5400 Internal temperature sensor error Cause: The temperature sensor (TH501) on thecontrol board is faulty (disconnected, etc.).Suspect: Thermistor, control board

5B00 Waste ink-full error Cause: The waste-ink absorber reached 100% ofthe waste-ink capacity.Suspect: Waste-ink absorber, control boardSolution: Reset the EEPROM, replace waste-inkabsorber, replace control board

5200 Cause: The print head's temperature isabnormally high.Suspect: BJ cartridge, control board, no ink inink tank

Non User-Recoverable Errors are indicated by the specified number of blinks in orange and green,followed by a long blink in green, repeated.

Abnormal print headtemperature error


2-8

8 times inorange

9 times inorange

1 time in orange/green2 times in orange/green

3 times in orange/green





5200 Cause: Faulty temperature sensor in the BJcartridge.Suspect: BJ cartridge, control board

5600 No cartridge error Cause: The cartridge cannot be detected otherthan at the cartridge replacement position.Suspect: Cartridge, control board, carriageboard, carriage ribbon cable.Improper contact between cartridge and carriage.

5700 ASF sensor error Cause: During the pick-up operation, the pick-uproller does not rotate, or, the pick-up rollersensor cannot detect the pick-up roller flag.Suspect: Sheet feeder unit, purge unit, controlboard

5210 Scanner cartridge error Cause: Faulty data in the scanner cartridge.Suspect: Scanner cartridge, control board

5000 Recovery system error Cause: While AP motor or LF motor runs, thePG sensor does not turn ON or OFF. Suspect: Purge unit, AP motor, LF motor,control board

Internal Error--- Ink sensor Cause: The check by the ink sensor during

initialization indicates that ink is available whenthere is none. The ink sensor does not check theink until the AC power is turned off. In this case,the ink compartment is always recognized tohave ink.Suspect: Control board, ink sensor, ink tank,EEPROM

Print head temperature sensor(diode sensor) error

2-9


Troubleshooting




11 times in orange/green12 times in orange/green

No error indication

error***

3. DISASSEMBLY AND REASSEMBLY

3.1 Cautions for Disassembly and Reassembly3.1.1 Ink stains (Ink path/ink mist)

During servicing, be careful not to touch the ink path and get ink stains on the printer, work table, andyour hands and clothing.The ink path includes the BJ cartridge's ink tank supply inlet, the BJ cartridge's ink filter, the ink nozzlesand maintenance jet receptacle, head cap, wiper, and waste-ink absorber.Also, a printer that has seen long-term use or heavy-duty use may have ink mist soiling the platen, insidethe front cover, and purge section.Such soiled parts can soil the paper or your hands and clothing during servicing. To prevent this, use asoft cloth dampened with water to clean the parts thoroughly.

3.1.2 Static electricity damageThe rubbing of clothing can build up static electricity within the human body. Static electricity candestroy electrical components or alter the electrical characteristics of components.Never touch the ink sensor's contacts or the contacts on the BJ cartridge on the carriage.

3.1.3 Spur tips deformationBe careful not to deform the spur tips.The spur tips contact the paper after the printing. Since the spur tips' contact area is small, any inkadhering to the spur will be a minuscule amount that can be wiped off by the spur cleaner. It thereforewill not soil the paper. However, if the spur's tips are bent of out of shape, the contact area with the paperwill be larger, resulting in a larger amount of ink adhering to the spur, which might not be completelycleaned. The spurs will then soil the paper with dotted lines.

3.1.4 Feed gear damageWhen disassembling or reassembling the printer, do not touch the paper feed gears (feed roller gear andfeed drive gear). Note that even a slight scratch on the paper feed gear will cause irregular paper feedingduring high-quality printing.

3.1.5 Tap screw removal and installationThe printer uses tap screws to fasten the printer unit and base. The removed tap screws will have residuefrom the mold in which the internal thread was made. Since the residue may crush the screw threads,clean off the residue from the tap screws before re-installing them, or use new tap screws.


2-10

3.2

Exp

lode

d V

iew

Fig

ure

2-2

Exp

lode

d V

iew


2-11

Troubleshooting

3.3 Disassembly and ReassemblyCautions for disassembling and reassembling the printer are stated below.As for the disassembly procedure, refer to the Parts Catalog. The illustrations in the Parts Catalog arenumbered according to the order of disassembly.

3.3.1 Carriage lock releaseNormally, when a cartridge is installed on the carriage and the power is turned off, the printer moves thecarriage to the capping position to lock it.And when the power is turned on, the carriage lock is normally released. However, if the printer does notoperate properly, you can release the carriage lock manually as shown in the illustration below. Removethe cartridge, and while holding down the purge unit's lever, move the carriage to the left. This releasesthe carriage lock.

3.3.2 Removing and installing tap screwsThe printer uses tap screws to fasten the printer unit and base. The removed tap screws will have residuefrom the mold in which the internal thread was made. Since the residue may crush the screw threads,clean off the residue from the tap screws before re-installing or use new tap screws.

2-13


Troubleshooting

Figure 2-3 Carriage Lock Release

3.3.3 Removing the upper cover unitTo remove the upper cover unit, see the figure below.1) Unhook the upper cover unit's four hooks on the sides and back.2) Unhook the two hooks on the front.To reinstall, follow this procedure in reverse.

3.3.4 Removing the printer unitRemove the printer unit as shown in the figure below.1) First remove the two screws securing the printer unit and bottom case.2) Release the bottom case's two hooks at the back of the printer unit. (Arrows 1 and 2)3) Hold the two handles on the sides of the printer unit and lift up at an angle as shown by arrow 3.


2-14

Figure 2-4 Upper Cover Unit Removal and Installation

1

2

3

3

Screw

Figure 2-5 Removing the Printer Unit

3.3.5 Removing the pressure roller unitTo remove the pressure roller unit, release the three hooks in turn as shown by the arrows in the figure.Then pull it out from rear of the printer unit.When releasing the hooks, start with the one on the left (when facing the front of the pressure roller unit).This will make removal easier.

3.3.6 Spur positions on the spur base unitThe figure below shows the position of the spurs on the spur base. The side (bottom) where the spurs areinstalled is shown. If you removed any of the spurs by mistake, use this diagram to install then at thecorrect position.

2-15


Troubleshooting

Figure 2-6 Removing the Pressure Roller Unit

Spur positions

Spur positions

Figure 2-7 Spur Positions on the Spur Base Unit (Bottom View)

3.3.7 Removing the ASF unit

3.3.8 Removing the head gap adjustment sectionSecured to the printer frame, the head gap adjustment plate is for adjusting the gap between the BJcartridge's nozzles and platen so that the optimum printing quality is obtained.If the set screw securing the head gap adjustment plate to the printer frame is loosened, the head gap willchange and head gap adjustment will be necessary.The set screw is painted in red to distinguish it from the other screws and to prevent accidental loosening.If you have loosened it by mistake, do the head gap adjustment as described in 3.4.6 Adjusting thehead gap on page 2-21.


2-16

Set screw

Set screwASF unit

Figure 2-8 Removing the ASF Unit

L

Head gapadjustmentplate

Head gapadjustmentplate

Figure 2-9 Carriage Shaft Position Adjustment Bearing

3.4 Adjustments and Settings After Disassembly and Reassembly3.4.1 Adjustments

(1) User Level

(2) Serviceman Level

When applying grease, be careful not to get any grease on the wiper and cap.

2-17


Troubleshooting

TimingAfter BJ cartridgeinstallation/removal

AdjustmentBJ cartridge printing positionadjustment

Time Required2 min.

Tools Required2 sheets of B5 or largerpaper

TimingAfter idler pulleyinstallation/removalAfter control boardreplacement or waste-inkabsorber replacementAfterreplacement/disassemblyof carriage unit partsAfter loosening the headgap set screwsParts to be greased

AdjustmentBelt tension

EEPROM setting

BJ cartridge printing positionadjustment

Head gap

See page 2-18

Time Required1 min.

1 min.

2 min.

5 min.

---

Tools RequiredTension spring (QY9-0043)None

2 sheets of B5 or largerpaper

Gap gauge (QY9-0038)Grease PG-641 (CK-0562), Floil 946P, brush

3.4.2 Applying greaseApply the correct grease to the places shown below.Use a flat brush to spread a thin coat of grease.To disassemble and reassemble the printer, refer to the Parts Catalog.

When applying grease, be careful not to get any grease on the wiper and cap.


2-18

Carriage shaft friction surface(No dripping)Floil 946P

Rear of carriage rail(Apply on entire surface)Approx. 48 mg (Molykote PG-641)

Feed roller friction surfaces(Three places on back of platen)Approx. 14 mg x 3 places (Molykote PG-641)

Cam friction surfaceApprox. 27 mg (Molykote PG-641)

Pick-up roller friction surfaceApprox. 7 mg (Molykote PG-641)

Figure 2-10 Applying Grease

3.4.3 Print head position adjustmentSince the printer has two BJ cartridges installed, the ejected ink's placement can be thrown off due to thedifferences in the BJ cartridges and the installation conditions. Less than optimum printing quality willresult. To eliminate this misalignment, perform the auto print head position adjustment with the printerdriver's utility after installing the BJ cartridges. The print head position can also be adjusted in ServiceMode with the printer alone, without using a computer. The procedure is described in 7.1 Service ModeOperations on page 2-28.Place one B5 or larger sheet of plain paper in the auto sheet feeder, then start the test printing of the printhead position adjustment pattern with the printer driver's utility sheet.

Printing the nozzle check pattern requires B5 or larger paper. If the paper's width isnarrower than the nozzle check pattern, the platen will be printed on and the ink will soilthe platen.

2-19


Troubleshooting

LED Calibration

360 dpi vertical position adjustment

360 dpi bi-directional rough adjustment

360 dpi bi-directional fine adjustment

180 dpi bi-directional rough adjustment

180 dpi bi-directional fine adjustment

360 dpi horizontal position forwarddirection rough adjustment

360 dpi horizontal position forwarddirection fine adjustment

360 dpi horizontal position returndirection rough adjustment

360 dpi horizontal position returndirection fine adjustment



180 dpi horizontal position returndirection rough adjustment

180 dpi horizontal position returndirection fine adjustment





Printing position check pattern

Figure 2-11 Print Position Adjustment Pattern

3.4.4 Setting the EEPROMAfter replacing the control board or waste-ink absorber, reset the EEPROM, set the model settings, anddo a test printout to confirm the settings.The EEPROM (IC502) on the control board stores various printer data such as the waste-ink amount andother printer specific settings.The procedure is described in 7.1 Service Mode Operations on page 2-28.

(1) After control board replacementIf the waste-ink absorption amount is over 7 percent at the time you replace the control board, alsoreplace the waste-ink absorber. Then reset the EEPROM and restore the printer settings.To check the waste-ink absorption amount, you can either check the service/factory text printout fromthe old control board or visually check the waste-ink absorber's waste-ink absorption amount.Also, the new control board (EEPROM) data is undefined.The EEPROM must be reset. Otherwise, the waste-ink full error will not occur, even when the waste-ink absorber's capacity has been exceeded, thereby leaking ink.

(2) After waste-ink absorber replacementClear the EEPROM's waste-ink counter.

Once the data in the EEPROM is reset, a test printout cannot be used to confirm the olddata. Be sure to print the data before resetting the EEPROM.The various settings (except the model setting), sheet count, and waste-ink amount will bereset.The various settings and waste-ink amount stored in the old EEPROM cannot be written tothe new (replacement) EEPROM.

The waste-ink full error is expected to occur only when the printer prints more than thenumber of sheets specified for its service life. However, how soon this error occurs variesdepending on how many times the printer has been turned on/off, the number of times theBJ cartridge has been replaced (front cover open/closing), and the operating environment.

3.4.5 Adjusting the carriage belt tensionIf the carriage belt tension has been loosened to remove the carriage, etc., adjust the carriage belt tension.When securing the pulley assembly, use the tension spring (QY9-0043) and tighten the screws. Aftertightening the screws, remove the tension spring.


2-20

ScrewsTension spring

Idler pulley

Figure 2-12 Carriage Belt Tension Adjustment

3.4.6 Adjusting the head gapIf the set screws securing the head gap adjustment plate to the printer frame are loosened or removed, thehead gap adjustment will be necessary.

Preparation1) Remove the upper cover unit and bottom case. (Or, reassemble the printer so that the upper cover

unit and bottom case are to be attached next.)2) Remove the paper thickness lever spring and the left and right shaft clips, then attach the bottom

case.3) Loosen the red set screws on both sides of the printer chassis by a half rotation from the fully

tightened position.4) Set the paper thickness lever to the down position (for thick paper).

Before doing the adjustment, make sure the gap gauge is not deformed and that no foreignmatter is adhering to it or to the platen.

2-21


Troubleshooting

Red setscrew

Red setscrew

Head gapadjustment plate

(right side)Head gapadjustment

plate (left side)

Shaft clip

Black BJ cartridge Paper thickness lever

Carriage belt

Paper thickness lever spring

Normal paper positionThick paper position

Figure 2-13 Head Gap Adjustment 1

Adjustment Procedure1) Set the gap gauge (QY9-0038) to position A1.2) Move the carriage belt by hand so that the carriage goes to position A2. Align the bottom case's rib

with the carriage's right end.3) Install a black BJ cartridge without ink tank in the carriage.4) Move the paper thickness lever up and down two or three times, then, while holding the lever in the

normal paper (up) position, tighten the red set screw on the right end.5) Remove the black BJ cartridge.6) Place the gap gauge at position B1.7) Set the paper thickness lever to the thick paper (down) position.8) Move the carriage belt by hand so that the carriage goes to position B2. Align the ink sensor's edge

with the carriage's left end.9) Install a black BJ cartridge without ink tank in the carriage.10) Move the paper thickness lever up and down two or three times, then while holding the lever in the

normal paper (up) position, tighten the red set screw on the left end.11) Remove the black BJ cartridge.12) Loosen the red set screw on the right end by a half turn. Then repeat steps 1) to 5) to complete the

adjustment.

Remove the bottom case and attach the paper thickness lever spring and the left and right shaft clips.


2-22

Position A1 Position A2

Position B1 Position B2

QY9-0054

QY9-0054QY9-0038

QY9-0038

Align the bottom case's ribwith the carriage's right end.

Align the ink sensor cover'sedge with the carriage's left end.

Figure 2-14 Head Gap Adjustment 2

4. OPERATION CHECK AFTER DISASSEMBLY AND REASSEMBLY

4.1 Check ProcedureAfter disassembly and reassembly, follow the procedure below to check the printer's operation.

1) After service/factory test printout with the printer aloneCheck that the printer can print properly. The procedure is described in 7.1 Service Mode Operationson page 2-28.

After replacing the control board or the ink absorber, the following check procedure is also necessary inaddition to 1) above.

2-23


Troubleshooting

After control board replacement

After waste ink absorberreplacement

The service/factory test printout must show the correct ROM version andmodel designation. It must also show the printed sheet count and that thetotal waste-ink amount has been cleared. The printer driver must be able toprint the nozzle check pattern.The service/factory test printout must show that the total waste-ink amounthas been cleared.

5. TRANSPORTING THE PRINTER

Before moving or transporting the printer, put one BJ cartridge (with the ink tank installed) in the cartridgecontainer. This is to prevent the ink from leaking and the BJ cartridge's ink nozzles from drying up.Before returning the repaired printer back to the customer, move the carriage to the cartridge replacementposition and tape it at that position.

5.1 Preparation for TransportWhen transporting the printer, follow the procedure below.1) With the printer turned on, open the front cover and move the carriage to the cartridge replacement

position.2) Remove one cartridge from the carriage and put it in the cartridge container.3) Turn off the printer by pressing the POWER button.4) Then, from Service Mode, conduct the power off/carriage lock procedure.

For details, refer to 7.1 Service Mode Operations on page 2-28.5) Disconnect the interface cable (s).6) Disconnect the AC plug from the power outlet.7) Close the front cover.8) Pack the printer in its original packaging. If you do not have the original packaging, use sufficient

cushioning material when packing the printer.


2-24

6. PARTS REPLACEMENT, PERIODIC INSPECTIONS, & TOOLS

6.1 Parts Replacement

6.2 Periodic Inspections

6.3 Tool List

2-25


Troubleshooting

LevelUserServiceman

Periodically Replaced PartsNoneNone

LevelUserServiceman

Periodic InspectionsNoneNone

LevelUser

Serviceman

ConsumablesBlack BJ cartridge: BC-30Color BJ cartridge: BC-31Photo BJ cartridge: BC-32Black BJ cartridge ink tank (Black: BCI-3BK)Color BJ cartridge ink tank(Black: BCI-3BK, Cyan: BCI-3C, Magenta: BCI-3M, Yellow: BCI-3Y)Photo BJ cartridge ink tank(Black: BCI-3BK Photo, Cyan: BCI-3C Photo, Magenta: BCI-3M Photo)None

Ordinary ToolsPhillips screwdriverBlade screwdriverNeedle-nosed pliersTweezersFlat brushMulti-meter

RemarksFor the removal and installation of screws.For the removal of plastic parts.For the removal and installation of springs.For the disconnection and connection of flexible cables, etc.For applying grease.For troubleshooting.

Special Tools (Part No.)Gap gauge 2.3 mm

(QY9-0054-000)Tension spring

(QY9-0043-000)Grease Molykote PG-641

(CK-0562-000)Grease FLOIL 946P

(QY9-0045-000)

RemarksFor Head gap adjustment (see Figure 2-14 on page 2-22). Use 1.For carriage belt tension adjustment (see Figure 2-12 on page 2-20).

To be applied on the specified parts (see Figure 2-10 on page 2-18).

To be applied on the specified parts (see Figure 2-10 on page 2-18).

6.4 Operation with the Printer's Operation PanelThe printer can be operated in the offline operation mode, with the power turned on and withoutconnection to a computer.With the printer turned on, you can start various printer operations by holding down the RESUME buttonand releasing after the green indicator blinks the stipulated number of times.

6.4.1 CleaningWith the printer turned on, hold down the RESUME button and release after the green indicator blinksonce. The cleaning will then start. Cleaning can also be performed from the printer driver's utility, whileconnected to a computer.

6.4.2 Printing the nozzle check patternWith the printer turned on, hold down the RESUME button and release after the green indicator blinkstwice. The printer will then start printing the nozzle check pattern. If any printing defects appear in thetest printout, clean the BJ cartridges. If printing defects persist even after cleaning the BJ cartridges fivetimes or more, replace the BJ cartridges.

Printing the nozzle check pattern requires B5 or larger paper. If the paper's width isnarrower than the nozzle check pattern, the platen will be printed on and the ink will soilthe platen.

To stop the printing of the test pattern midway, press the POWER button. The printing will stop and the sheet will be discharged. Then the printer will turn off.


2-26

OperationCleaningNozzle check pattern printoutRoller cleaning---

Indicator Blinking1 time2 times3 times4 times

Remarks---Stops after 1 sheet is printed.Passes one cleaning sheet through.No operation executed.

6.4.3 Roller cleaningWith the printer turned on, hold down the RESUME button and release after the green indicator blinksthree times. The roller cleaning will then start. The cleaning sheet placed in the auto sheet feeder will besent through, and the paper fibers, etc., will be cleaned from the pick-up rollers and paper feed rollers.

2-27


Troubleshooting

Black BJ cartridge

Large-dot printing by the 1st nozzle

Large-dot printing by the 160th nozzle

Large-dot printing by the 1st nozzle

Large-dot printing by the 48th nozzle

Black

48 nozzles

48 nozzles

48 nozzles

Yellow

Cyan

Magenta160 nozzles

Large-dot printing

Small-dot printing

Color BJ cartridge

Small-dot printing by the 1st nozzle

Small-dot printing by the 48th nozzle

(X1)

(X2)

(X3)

(X4)

(X5)

(X6)

(B1)

(B2)

360 dpi vertical position

360 dpi bi-directional

180 dpi bi-directional

360 dpi horizontal position forward direction

360 dpi horizontal position return direction





Small-dot printing by the 1st nozzle

Small-dot printing by the 160th nozzle

(Y)

Figure 2-15 Nozzle Check Pattern Printout (Color Sample)

7. SERVICE-RELATED FEATURES

The printer has a Service Mode for accessing service settings and executing test printouts. The operationscan be selected via the operation panel buttons.

7.1 Service Mode Operations1) With the printer turned off, hold down the RESUME button and press and hold the POWER button

(the green indicator lights).2) While holding down POWER button, release the RESUME button and then press the RESUME button

twice in succession. Then release both the RESUME button and POWER button.(Each time the RESUME button is pressed, the indicator's color toggles between orange and green.)

3) During the printer initialization, the green indicator blinks. When the green indicator stops blinking andlights on, press the RESUME button the stipulated number of times to execute the desired operationlisted below.(Each time the RESUME button is pressed, the indicator's color toggles between orange and green.)

4) After making the selection, press the POWER button. The green indicator lights and the function willbe executed.(After the function is executed, the printer will power off.)

* After selecting model setting, press the RESUME button the number of times indicated below to setthe product type.(During the initialization, the green indicator blinks. Each time the RESUME button is pressed, theindicator's color toggles between orange and green.)

After selecting the model, press the POWER button to finalize the setting.(After the printer executes the function, it will turn off.)

Before entering the service mode, install the BJ cartridges. The service mode cannot beexecuted without the cartridges installed.After setting the model, confirm the setting with the service/factory test printout.


2-28

Press0 times1 time2 times

3 times4 times5 times6 times

7 times or more

IndicatorLights in greenLights in orangeLights in green

Lights in orangeLights in greenLights in orangeLights in greenLights in orange

FunctionService/factory test printoutEEPROM information printoutEEPROM initialization (All the information will be reset to the

default, except for the model setting.)

Clears the waste-ink counterModel setting*: The setting procedure is described below.Ink availability check and printAuto print head position adjustmentPower off/Carriage lock

Press0 times1 time

2 times or more

IndicatorLights in greenLights in orange

---

FunctionBJ F620 (Japan)BJC-6200 (All other countries)Saved as a reserved area where the setting will not be rewritten.

7.2 Service/Factory Test PrintoutThe header of the service/factory test printout shows the control ROM version, model setting, total printedsheet count, total waste-ink absorption amount, and other information.

* USB serial No.If multiple BJS-6200 printers are connected via USB, each printer will have a unique USB serial No. (inaccordance with USB standards) so that the computer can distinguish between them.The unique USB serial No. is written in the EEPROM when the control board is manufactured. The USBserial No. written in the EEPROM is not cleared even when the EEPROM is reset. Also, the USB serialNo. cannot be modified.

2-29


Troubleshooting

Installed cartridges

Model designation Total printed sheet count with black/colorBJ cartridge

ROM version

Total printed sheet count with photo/color BJ cartridge

Total waste-ink amount (Waste-ink absorber's absorption capacity: %)Serial No.* for USB

ROM Ver Vx.xx BJC-6200 Use Head <BC-30,BC-31> HeadTemp0=031.0 HeadTemp1=032.5 EnvironmentTemp=031.0 Bk=00000 C1=00257 Ph=00000 Sc=00000 ScC1=00000Factory Area=01 00 00 00 00 01 1B 89 LostInkCount =03.9% Destination =01 USBSerialNo=(109BNF)

Total passed sheet countwith scanner cartridge

Unused

Unused

Figure 2-16 Service/Factory Test Printout (Sample)

7.3 Printing the EEPROM InformationThe EEPROM stores information such as the various settings; the total printed sheet count of the black,color, and photo BJ cartridges and scanner cartridge; the total waste-ink absorption amount; and the errorhistory of the last three non user-recoverable errors. The information stored in the EEPROM is printed inthe hexadecimal dump format in the EEPROM information printout. The EEPROM information serves as ageneral guide to how much the printer has been used.


2-30

The error history records the last three (starting with the most recent one) non user-recoverable

errors that have occurred. It does not include ROM/RAM errors. The error codes are

shown in ASCII format.

Error Error Code ASCII Code

Carriage error 5100 35 31 30 30

Abnormal head temperature 5200 35 32 30 30

Scanner cartridge error 5210 35 32 31 30

Abnormal internal temperature error 5400 35 34 30 30

No head error (in operation) 5600 35 36 30 30

ASF sensor error 5700 35 37 30 30

Ink sensor error 5910 35 39 31 30

Waste-ink full error 5B00 35 42 30 30

Pump sensor error 5C00 35 43 30 30

EEPROM Read/Write error 6800 36 38 30 30

- EEPROM Information <Hex.> -Address +0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +A +B +C +D +E +F00000000 05 20 00 0A 00 00 B8 83 00 0C 9F 40 09 35 1C 2800000010 00 00 00 00 2A 6A 51 A1 38 54 AA A0 1E 16 DA 3C00000020 35 6C B7 AB 33 BC E9 71 32 DD 02 0C 00 00 00 0000000030 14 00 0A 07 04 02 02 02 00 00 00 00 0A 80 00 0000000040 04 90 00 08 00 00 00 44 00 00 00 44 00 00 00 4400000050 00 00 00 00 00 00 04 44 00 00 00 00 00 00 02 B900000060 00 00 00 1D 00 58 00 1B 00 01 00 2F 00 06 00 0000000070 00 00 00 00 00 00 00 08 00 00 00 08 00 00 00 0800000080 00 00 00 72 00 00 00 2E 00 00 00 30 83 00 00 0000000090 3C 00 00 10 10 0C 0C 08 0C 10 0C 0C 0C 10 0C 0C000000A0 0C 04 00 08 00 0C 0C 00 FD 07 00 00 04 04 00 00000000B0 00 00 00 00 04 04 00 00 00 00 00 00 00 00 00 00000000C0 00 00 00 00 15 0B BB 19 35 1A D5 C6 13 0A 46 61000000D0 04 19 57 AB 98 1A 72 13 00 45 93 6B 46 34 63 E3000000E0 35 36 30 30 35 36 30 30 35 36 30 30 FF FF FF F0000000F0 00 00 00 D6 67 7C 73 FF 01 FF FF FF FF FF FF FF

Error history 1 Error history 2 Error history 3

Figure 2-17 EEPROM Information Printout (Sample)

7.4 Resetting the EEPROMThe EEPROM stores information such as the various settings; the total printed sheet count of the black,color, and photo BJ cartridges and scanner cartridge; the total waste-ink absorption amount; and the errorhistory of the last three non user-recoverable errors. The printer uses the total waste-ink absorption amountrecorded by the EEPROM as the basis for determining whether the waste ink is full. Therefore, afterreplacing the waste-ink absorber, be sure to reset the EEPROM's total waste-ink absorption amount.Also, after replacing the control board, be sure to reset the new control board's EEPROM and to alsoreplace the waste-ink absorber.

7.5 Setting the Model with the EEPROMThe control board used in the BJC-6200 is also used in other printers. After replacing the control board, thedefault information for the respective printer must be set.After setting the model, confirm it with the service/factory test printout.

7.6 Ink Availability CheckWhen this function is selected, the printer scans the carriage to check for ink in the ink tank's inkcompartments. The result is printed out.Whether the ink sensor is working properly can be confirmed by:(1) Installing an empty ink tank in the BJ cartridge.(2) Using this Service Mode function and print out the results.(3) Checking that the "ExistInk" value is 0 (indicating an empty ink tank).

7.7 Auto Print Head Position AdjustmentThe print head position can be adjusted with the printer alone, without connection to a computer. Theadjustment is the same as when the user executes the auto printing position adjustment via the computer.For details on the head printing position adjustment, see 3.4.3 Print head position adjustment on page2-19.

7.8 Power Off/Carriage LockWhen this function is selected, the printer moves the carriage (whether BJ cartridges are installed or not) tothe home position and locks the carriage. Then the power turns off.

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Troubleshooting


2-32

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Part 3

APPENDIX

Page3 - 1 1. TECHNICAL REFERENCE3 - 1 1.1 Print Mode List3 - 2 1.2 Purge Unit's Capping and Cleaning Functions3 - 2 1.3 Cautions About the Inks3 - 3 1.4 Operation with a Computer3 - 4 1.5 Detection Functions by Sensors3 - 5 1.6 Electronic Circuit Description3 - 6 2. CONNECTOR LOCATIONS AND PIN CONFIGURATIONS3 -10 2.1 Carriage Board3 -11 2.2 BJ Cartridge3 -12 2.3 Scanner Cartridge (Optional)3 -13 2.4 AC Adapter3 -13 2.5 DC Power Cable3 -14 2.6 Carriage Motor3 -14 2.7 Paper Feed Motor3 -14 2.8 ASF Motor3 -15 2.9 Ink Sensor3 -15 2.10 Printing Position Sensor3 -15 2.11 Purge Sensor Connector3 -17 2.12 Circuit Diagrams

1. TECHNICAL REFERENCE

1.1 Print Mode ListThe print mode list for the black, color, and photo BJ cartridges is shown below.By setting the printer driver's "Dithering," "Paper Type," and "Printing Quality" settings, the printer willoperate in the printing modes below.

Table 3-1 PRINT MODE LIST

3-1

BJC-6200 Part 3: Appendix

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Black/Color Cartridge

Printing Quality

Dithering Paper Type High-speed Standard (Faster Speed) Standard (Higher Quality) High Quality Highest Quality

180 × 180 L/R 360 × 360 L/R 360 × 360 L/S/R 720 × 720 S/R 1440 × 720 S/R

Error Dispersion Plain paper --- 1 pass/bi-directional 2 passes/uni-directional 4 passes/uni-directional ---

High quality --- 2 passes/bi-directional 3 passes/uni-directional (4 passes) 4 passes/uni-directional 4 passes/uni-directional

Glossy --- --- 4 passes/uni-directional 6 passes/uni-directional (8 passes) 6 passes/uni-directional (8 passes)

Glossy film --- --- 4 passes/uni-directional 6 passes/uni-directional (8 passes) ---

Photo card --- --- 3 passes/uni-directional 4 passes/uni-directional 4 passes/uni-directional

T-shirt transfer --- --- 6 passes/uni-directional --- ---

Back print film --- --- 6 passes/uni-directional L/L --- ---

Transparency --- 2 passes/uni-directional 4 passes/uni-directional L/L --- ---

Envelope --- 1 passes/uni-directional 3 passes/uni-directional (4 passes) 4 passes/uni-directional ---

Pattern Plain paper 1 pass/bi-directional 1 pass/bi-directional --- --- ---

High quality --- 2 passes/bi-directional --- --- ---

Envelope --- 1 pass/uni-directional --- --- ---

Pattern (High speed) Plain paper 1 pass/bi-directional 1 pass/bi-directional --- --- ---


Auto Plain paper 1 pass/bi-directional 1 pass/bi-directional --- --- ---


Photo/Color Cartridge

Printing Quality

Dithering Paper Type High-speed Standard (Faster Speed) Standard (Higher Quality) High Quality Highest Quality

180 × 180 L/R 360 × 360 L/R 360 × 360 L/L/R 360 × 360 L/S/P 720 × 720 S/P

Error Dispersion Plain paper --- 1 pass/bi-directional --- 2 passes/uni-directional 4 passes/uni-directional

High quality --- 2 passes/bi-directional --- 3 passes/uni-directional 4 passes/uni-directional

Glossy --- --- --- 4 passes/uni-directional 6 passes/uni-directional

Glossy film --- --- --- 4 passes/uni-directional 6 passes/uni-directional

Photo card --- --- --- 3 passes/uni-directional 4 passes/uni-directional

T-shirt transfer --- --- 6 passes/uni-directional --- ---

Back print film --- --- 6 passes/uni-directional --- ---

Transparency --- 2 passes/uni-directional 4 passes/uni-directional --- ---

Envelope --- 1 pass/uni-directional --- 3 passes/uni-directional 4 passes/uni-directional

Pattern Plain paper 1 pass/bi-directional 1 pass/bi-directional --- --- ---


Postcard --- 1 pass/uni-directional --- --- ---

Envelope --- 1 pass/uni-directional --- --- ---

Note 1: R and P indicate the ink used for printing. R is color inks (4 colors), and P is the photo inks (6 colors).

Note 2: L (large) and S (small) indicate the ink's dot size for multi-drop printing.

Note 3: The table also indicates the number of passes and the printing direction. If the number of passes differ in the gray scale mode, it is indicated in

parentheses.

1.2 Purge Unit's Capping and Cleaning FunctionsCapping is executed at the following times:• When the power is turned off with the POWER button.• When uncapped and print signals have not been received within the stipulated time during standby.

During paper feeding: After 20 min.Other times: After 30 sec.

• After the front cover has been left open for 10 minutes.

Cleaning is executed at the times listed in the table below.As ink suction is performed on both BJ cartridges simultaneously, ink suction for only one BJ cartridge isnot possible.

Table 3-2 INK CONSUMPTION DURING CLEANING (GENERAL GUIDE)

* In this case, cleaning is not immediately executed. Cleaning is executed the next time any of following isexecuted: Printing starts, soft power on, paper feeding, paper ejection. (Reason: When the preconditionsfor cleaning overlap, delaying the cleaning results in the cleaning being executed only once, reducing inkconsumption.)

1.3 Cautions About the InksAlthough the inks do not contain any substances harmful to humans, they do contain organic solvents.1) Black ink

Contains glycerin 56-81-5 and diethylene glycol 111-46-6.2) Yellow ink

Contains glycerin 56-81-5 and isopropyl alcohol 67-63-0.3) Cyan, magenta, photo cyan, photo magenta, photo black inks

Contain glycerin 56-81-5, isopropyl alcohol 67-63-0, ethylene glycol 107-21-1, and diethylene glycol111-46-6.

Do not consume the inks or get it into your eyes.Should ink get into your eyes, rinse with lots of water and consult a doctor.Should a large amount of ink be consumed by mistake, promptly see a doctor.Since the inks contain pigments, they will permanently stain clothing.

Part 3: Appendix BJC-6200

3-2

Ink Consumption (approx. mg)Printer StatusBlack Color Photo Color

Print head refreshing via the printer driver. 0.39 0.53 0.52 0.72Cleaning executed via the printer driver. 0.20 0.27 0.30 0.41Operation executed via printer's button. 0.20 0.27 0.30 0.4172 hours or more elapsed since the last cleaning. 0.20 0.27 0.30 0.41The printed dot count exceeds the stipulated dot count. 0.20 0.27 0.30 0.41Before a banner is printed (the dot count since the last 0.20 0.27 0.30 0.41cleaning exceeds the stipulated dot count, or the time since the last cleaning exceeds the stipulated time).Power is turned on (for the first time). 0.58 0.79 0.77 1.07Power is turned on (uncapped after AC connection). 0.39 0.53 0.52 0.72* Power is turned on (capped after AC connection). 0.20 0.27 0.30 0.41* At replacement of the BJ cartridge or ink tank. 0.39 0.53 0.52 0.72

1.4 Operation with a ComputerYou can set the printer's functions via the dedicated printer driver.

1.4.1 Setting functions with the printer driverYou can use the dedicated printer driver's utilities to set or execute the following:1) Cleaning2) Head refreshing3) Pick-up roller cleaning4) Nozzle check pattern printout5) Print head position adjustment6) Printer power off7) Automatic power setting8) Status monitor startup9) Special settings• Set the printer to ECP mode (Factory default: Disabled)• High-speed printing (Factory default: Enabled): Sets the printer's response time (ACKNLG) from 4 ms

to 0.9 ms.• Pause page (Factory default: Disabled)• Pause scan (Factory default: Disabled)• Execute automatic head position adjustment after BJ cartridge replacement (Factory default: Disabled)• Adjust head position manually (Factory default: Disabled)<<Special Menu for Users (User or Service Mode)>>The Special Menu for users can be accessed by holding down the Shift key and clicking the CustomSettings button.• Economy Cleaning (Factory default: Disabled)

The cleaning operations after the AC power is connected and the power turned on for the first time isdisabled. When the printer is being repaired or when it turns on in tandem with the computer turning on,the subsequent ink consumption can be reduced. However, this function is disabled if the power isturned on and over 72 hours elapse after the AC power supply is active.

• Prevent inter-sheet ink transfer (Factory default: Disabled)The ink transfer control prevents ink smearing caused by paper chafing during paper discharge whenthe black BJ cartridge is used for high-duty printing on plain paper. This ink transfer control can bedisabled. The discharged printed sheets can be removed individually to prevent lower throughput.

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Figure 3-1 Printer Driver Utilities (Sample)

1.5 Detection Functions by SensorsThe printer has the following sensors to detect the printer's operating status.


3-4

Purge sensor(Purge unit)

Printing position sensor(Carriage unit)

Paper-end sensor Home position sensor(Carriage unit)

Ink sensor

Pick-up roller sensorInternal temperaturesensor

Figure 3-2 Sensor Locations

1.6 Electronic Circuit Description1.6.1 Circuit block diagram

A block diagram of the printer's electronic circuit comprising the control board and carriage board isshown below.

1.6.2 Power source line block diagramThe printer uses an internal power voltage of 5 V/24 V/3.3 V. The power source line's block diagram isshown below.

3-5


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Control Board

Carriage board* Signal name when a

scanner cartridgeis used.

*DIA*DIK*RWR*REN*RDT

HSEL1A0,1HSEL1B0,1HSEL2A0,1HSEL2B0,1ODD,EVEN

BENB0,1HENB0-5SUBH0,1DIA0,1DIK0,1

DC/DC converter& reset IC

(IC501)

Driver IC(IC503)

Driver IC(IC401)

EEPROM (IC402) 2 Kbit

BJ cartridge

or

scanner cartridge

(optional)

Cartridge connector

BJ cartridge

RO

M_A

0-19

RO

M_D

0-15

8-Mbit

CE

A0-

19

D0-

15

48MHz(X101)

PM

PM

RAM_A0-9

RAM_D0-15

PB1-3

CS0X

RE

SE

TX

DRAM(IC103)

16-MbitMA0-9

MD0-15A0-9

D0-15

XT

1X

T2

PC2

PC1

Par

alle

lin

terf

ace

(CN

304)

Internal temperature sensor(TH401)

MP

U&

Prin

ter

Con

trol

ler

(IC

101)

Address bus ROM A0 - A19

Data bus ROM D0 - D15

Con

trol

RO

M(C

102)

Carriage motor

Paper feed motor

Paper-end sensor(PS401)

Pick-up roller sensor(PS402)

HVHHVDD

*VHLED*VDD

*DTCK*ST0*LNST*RST*SCHKR

PO0/INTP100

PO1/INTP101

CR_CLKCR_STB

CR_DATALF_CLKLF_STB

LF_DATAPD2

ANI1

POWER switch(SW401)

RESUME switch(SW402)

US

Bin

terf

ace

(CN

305)

Ink sensor(CN401 ← Ink sensor)

ST1/TST2ST2/SOT

ST3ST4/TST3ST5/TST4ST6/TST5

PC0

PO2/INTP102Front cover switch(SW403)

PA0PA1

Power indicatorError indicator

(LED401)

Home position sensor(PS1)

HDATA0,1HCLOCK0,1HRSTXHLATDIR

Printing position sensor(CN6 ← Printing position sensor)

P04/PWM1ANI3

ANI5

PM ASF motor

Purge sensor(CN402 ← Purge sensor) PC3

Figure 3-3 Block Diagram

Q203: Printing position sensor (CN202)Q401: Parallel interface (CN304)Q402: HP sensor (CN202)Q402: Pick-up roller sensor (PS402)Q402: Paper-end sensor (PS401)Q402: Purge sensor (CN402)Q403: Cartridge (CN203)Q404: Ink sensor (CN401)

Q301: USB interface (CN305)

DC

/DC

conv

erte

r&

rese

tIC

(IC

501)

Carriage motor (CN502)Paper feed motor (CN503)

Q204: Cartridge (CN201)

AC in

ASF motor (CN504)

Thermistor(TH401)

Motor driver(IC401)

Pow

er

sourc

ein

put

connecto

r(C

N501)

AC

adapte

r

OP amp(IC201)

EEPROM(IC402)

MP

U&

Prin

ter

Co

ntr

olle

r(I

C1

01

)

+24 VDC

+5 VDC

+3.3 VDC

+24 VDC

+24 VDC

+5 VDC

+3.3 VDC

+24 VDC

Motor driver(IC503)

Control ROM(IC102)

DRAM(IC103)

Figure 3-4 Power Source Line Block Diagram

2. CONNECTOR LOCATIONS AND PIN CONFIGURATIONS


3-6

CN504 CN502

1 4 1 4 CN

201

CN

202

CN

203

1

28

1

28

1

20

1

3

4

2

CN305

CN401

CN503

13

1 4

CN

304

1

18

19

36

1 15CN402 CN501

3

Figure 3-5 Control Board

CN503 CN502

CN304 CN305

Carriagemotor

Switchdetection

CN501

Paper-feedrollers

CN2CN1 CN3

CN202CN203CN201

BJ cartridgeor

scanner cartridge(optional)

Printpositionsensor

CN401

CN4

BJ cartridge

CN6

Paper-feedmotor

ASFunit

Paper-endsensorCN504CN402

AC

adap

ter

Inksensor

Homepositionsensor

Pick-up rollersensor

Motor control Mechanical control

Inte

rnal

tem

pera

ture

sens

or

+24V DC

Interface control

AC

+5V DC

Control SectionIndicator Control buttonFront cover switch

Indicatorcontrol

Carriage unit

Parallel USB

+3.3V DC

Purge unit

Paper feed/suction driveswitching section

ASF motor

ASF/wiper driveswitching section

Purgesensor

CN5

Figure 3-6 Printer Diagram

CN304 (Parallel Interface Connector)

CN305 (USB Interface Connector)

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Pin No.123456789101112131415161718192021222324252627282930313233343536

Compatible ModeSTROBEDATA1DATA2DATA3DATA4DATA5DATA6DATA7DATA8

ACKNLGBUSYP.E.

SELECTAUTO FEED XT

N.C.GNDGND+5.0V

STROBE-RET (GND)DATA1-RET (GND)DATA2-RET (GND)DATA3-RET (GND)DATA4-RET (GND)DATA5-RET (GND)DATA6-RET (GND)DATA7-RET (GND)DATA8-RET (GND)

ACKNLG-RET (GND)BUSY-RET (GND)P.E.-RET (GND)

INITERROR

GNDN.C

+5.0VSELECT IN

Nibble ModeHostClkData1Data2Data3Data4Data5Data6Data7Data8PrtClk

PrtBusyAckDataReq

XflagHostBusyUndefined

GndGndVcc

Signal GndSignal GndSignal GndSignal GndSignal GndSignal GndSignal GndSignal GndSignal GndSignal GndSignal GndSignal Gnd

INITDataAvailUndefinedUndefinedUndefined1284Active

ECP ModeHostClkData1Data2Data3Data4Data5Data6Data7Data8

PeriphClkPeriphAck

AckReverseXflag

HostAckUndefined

GndGndVcc

Signal GndSignal GndSignal GndSignal GndSignal GndSignal GndSignal GndSignal GndSignal GndSignal GndSignal GndSignal GndReverseReqPeriphReqUndefinedUndefinedUndefined1284Active

Pin No.1234

SignalPWR

D-D+

GND

IN/OUTIN

...

FunctionCable power sourceDataDataCable GND

CN401 (Ink Sensor Connector)

CN402 (Pump Sensor Connector)

CN501 (DC Power Source Connector)

CN502 (Carriage Motor Connector)

CN503 (Paper-Feed Motor Connector)

CN504 (ASF Motor Connector)

CN201 (Carriage Ribbon Cable Connector) ↔↔ CN1: Carriage Board


3-8

Pin No.123

SignalINK_PWM

...INKS

IN/OUTOUT

...IN

FunctionPhoto LED drive signal in the ink sensorGNDVoltage varying according to the reflected light amount

Pin No.123

SignalVSEN

...SNS_DO_RUCK

IN/OUTOUT

...IN

FunctionPhoto LED drive signal in the ink sensorGNDPump sensor sense signal High (sense)/Low

Pin No.1234

Signal+24V

HGND+5-GND

+5V

IN/OUTIN......IN

Function+24VDCGNDGND+5VDC

Pin No.1234

SignalCRACRBCRACRB

IN/OUTOUTOUTOUTOUT

FunctionCarriage motor phase ACarriage motor phase BCarriage motor phase ACarriage motor phase B

Pin No.1234

SignalLFALFBLFALFB

IN/OUTOUTOUTOUTOUT

FunctionPaper-feed motor phase APaper-feed motor phase BPaper-feed motor phase APaper-feed motor phase B

Pin No.1234

SignalASFAASFBASFAASFB

IN/OUTOUTOUTOUTOUT

FunctionPurge (ASF) motor phase APurge (ASF) motor phase BPurge (ASF) motor phase APurge (ASF) motor phase B

Pin No.1~10

11, 12, 1314, 15, 16

17~2627, 28

SignalHVH

SUBH0SUBH1HVH

HVDD

IN/OUTOUTOUTOUTOUTOUT

FunctionHead driving voltage VHSubheater's driving voltage (left side of carriage)Subheater's driving voltage (right side of carriage)Head driving voltage VHLogic driving voltage in the head

CN2 Pin No.19~28

16, 17, 1813, 14, 15

3~121, 2


* Details on BENB0 and BENB1


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Pin No.1234567891011121314151617181920

21, 22232425262728

SignalDIR

HENB3HENB2HENB1HENB0BENB1*BENB0*EVENODDHALT

HRSTX...

HSEL2B0HSEL2A0HSEL1B0HSEL1A0

...HCLOCK0

...HDATA0

...DIA0DIK0HPA

SNS_HPREGAREGC

IN/OUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUT

...OUTOUTOUTOUT

...IN/OUT

...IN/OUT

...ININ

OUTIN

OUTIN

FunctionSerial data I/O direction control signalFront heater driving signal for nozzles 113-160 in the headRear heater driving signal for nozzles 113-160 in the headFront heater driving signal for nozzles 1-112 in the headRear heater driving signal for nozzles 1-112 in the headHeater enable decoder's output signal-generation signalHeater enable decoder's output signal-generation signalHeater selection signal for even-numbered nozzles in the head blockHeater selection signal for odd-numbered nozzles in the head blockTiming signal for latching serial dataReset signalGNDFront heater selection for the head block's lower nozzles (9-16, 25-32, ..., 153-160)Rear heater selection for the head block's lower nozzles (9-16, 25-32, ..., 153-160)Front heater selection for the head block's upper nozzles (1-8, 17-24, ..., 145-152)Rear heater selection for the head block's upper nozzles (1-8, 17-24, ..., 145-152)GNDClock signal for transferring the serial data GNDSerial data (left carriage) transferred according to the clock signalGNDHead temperature sensor's (diode) anode in the headHead temperature sensor's (diode) cathodeHome position sensor signal pull-up voltageHome position sense signalDrive voltage to the print position sensor's LEDVoltage varying according to the reflected light amount

CN2 Pin No.282726252423222120191817161514131211109

7, 8654321

BENB0LowHighLowHigh

BENB1LowLowHighHigh

Applicable Nozzles1, 2, 9, 10,..., 153, 154 (1+8n, 2+8n : n=0~19)3, 4, 11, 12,..., 155, 156 (3+8n, 4+8n : n=0~19)5, 6, 13, 14,..., 157, 158 (5+8n, 6+8n : n=0~19)7, 8, 15, 16,..., 159, 160 (7+8n, 8+8n : n=0~19)

Pin No.1234567891011

12, 13, 14151617

18, 19, 20

SignalHSEL2B1HSEL2A1HSEL1B1HSEL1A1

...HCLOCK1

...HDATA1

...HENB5HENB4

...DIA1DIK1

...HVDD

IN/OUTOUTOUTOUTOUT

...IN/OUT

...IN/OUT

...OUTOUT

...ININ...IN

FunctionFront heater selection for the head block's lower nozzles (9-16, 25-32, ..., 153-160)Rear heater selection for the head block's lower nozzles (9-16, 25-32, ..., 153-160)Front heater selection for the head block's upper nozzles (1-8, 17-24, ..., 145-152)Rear heater selection for the head block's upper nozzles (1-8, 17-24, ..., 145-152)GNDClock signal for transferring serial dataGNDSerial data (right carriage) transferred according to the clock signalGNDFront heater driving signal for nozzles 1-160 in the headRear heater driving signal for nozzles 1-160 in the headGNDHead temperature sensor's (diode) anodeHead temperature sensor's (diode) cathodeGNDLogic drive voltage in the head

CN3 Pin No.2019181716151413121110

7, 8, 9654

1, 2, 3

2.1 Carriage Board

CN1 (Carriage Ribbon Cable Connector)See page 3-8 (CN201 Carriage Ribbon Cable Connector).



CN4/CN5 (Left/Right Cartridge)

CN6 (Print Position Sensor Connector)


3-10

1 18CN31 27

1 27

CN1

CN2 14

CN

6

1

3

2

4

31

33

34

32

1

3

2

4

31

33

34

32

CN4 CN5

Figure 3-7 Carriage Board

Pin No.1234

SignalREGASNSGREGCLGND

IN/OUTOUT

...OUT

...

FunctionDrive voltage to the print position sensor's LEDGNDVoltage varying according to the reflected light amountGND

Pin No.1~32

33, 34

Signal

...

IN/OUT

...

FunctionSee page 3-11 (BJ Cartridge).

N.C.

2.2 BJ Cartridge

* Details on BENB0 and BENB1

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28 424 20 16 12 8

27 323 19 15 11 7

26 222 18 14 10 6

25 121 17 13 9 5

31

32

30

29

Figure 3-8 BJ Cartridge

BENB0LowHighLowHigh

BENB1LowLowHighHigh

Applicable Nozzles1, 2, 9, 10, ..., 153, 154 (1+8n, 2+8n : n=0~19)3, 4, 11, 12, ..., 155, 156 (3+8n, 4+8n : n=0~19)5, 6, 13, 14, ..., 157, 158 (5+8n, 6+8n : n=0~19)7, 8, 15, 16, ..., 159, 160 (7+8n, 8+8n : n=0~19)

Pin No.1, 2, 34, 6

5, 7, 8, 109

11

1213

14, 1615

17

18

1920212223242526272829303132

SignalHVH

SUBH0/1VHG

HDATA0/1

HSEL1B0/1

HVDDHCLK0/1

GNDHSEL1A0/1

HSEL2A0/1

HSEL2B0/1

HLATODDEVEN

BENB0*BENB1*HENB0/4HENB1/5HENB2/4HENB3/5

DIRHRSTX

DIA0(DIA1)DIK0(DIK1)

...

IN/OUTOUTOUT

...OUT

OUT

OUT

OUTOUT

OUT

OUT

OUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUTOUT

...

FunctionHead heater driving voltage VH +24 VSubheater's driving voltageHead driving voltage VHGNDSerial data transferred according to the clock signal (H_CLK)Includes head identification information and rank resistanceRear heater selection signal for the head block's upper nozzles (1-8, 17-24, ..., 145-152)Head's logic driving voltage +5 VClock signal for transferring the serial data Head's logic driving voltage HVDD's GNDFront heater selection signal for the head block's upper nozzles(1-8, 17-24, ..., 145-152)Front heater selection signal for the head block's lower nozzles(9-16, 25-32, ..., 153-160)Rear heater selection signal for the head block's lower nozzles (9-16, 25-32, ..., 153-160)Timing signal for latching serial dataHeater selection signal for odd-numbered nozzles in the head blockHeater selection signal for even-numbered nozzles in the head blockHeater enable decoder's output signal-generation signalHeater enable decoder's output signal-generation signalRear heater drive signal for nozzles 1-112 in the headFront heater drive signal for nozzles 1-112 in the headRear heater drive signal for nozzles 113-160 in the headFront heater drive signal for nozzles 113-160 in the headSerial data I/O direction control signalReset signalHead temperature sensor's (diode) anodeHead temperature sensor's (diode) cathodeUnused

2.3 Scanner Cartridge (Optional)


3-12

28 424 20 16 12 8

27 323 19 15 11 7

26 222 18 14 10 6

25 121 17 13 9 5

31

32

30

29

Figure 3-9 Scanner Cartridge

Pin No.1, 2, 3

456

7, 8910111213141516171819

20, 21, 22232425

26, 27, 2829303132

SignalVHLED

N.C.GNDLED

N.C.GNDLED

DT0GNDLED

RWRVDD

DTCKVSSRENVSSRDT

SCHKRLNSTN.C.DT1DT2DT3N.C.RSTDIADIK...

IN/OUTIN............

IN/OUT...ININ

IN/OUT...IN...INININININININININ

OUTOUT

...

Function+24 V for LEDUnusedGNDUnusedGNDScanned image's serial dataGNDWrite clock for setting the internal resistor+5 VScanned image's serial data clockGNDEnable signal for setting the internal resistorGNDInternal resistor setting dataScanner cartridge detection and recognitionScan start signal (1-line scanning)UnusedFor factory useFor factory useFor factory useUnusedResetScanner cartridge detection and recognitionScanner cartridge detection and recognitionUnused

2.4 AC Adapter

2.5 DC Power

3-13


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1 7

2 8

3 5

6

Figure 3-10 AC Adapter

Pin No.12345678

Signal......

+24V...

+5V+5-GND

...HGND

IN/OUT............

OUT.........

FunctionN.C.N.C.+24V DCN.C.+5V DCGNDN.C.GND

3

4

1

5

5

1

Figure 3-11 DC Power Cable

Pin No.12345

Signal+24V

...HGND

+5V-GND+5V

IN/OUTOUT

...

...

...OUT

Function+24V DC

GNDGND+5V DC

2.6 DC Carriage Motor

2.7 Paper Feed Motor

2.8 ASF Motor


3-14

1

4

Figure 3-12 Carriage Motor

1

4

Figure 3-13 Paper Feed Motor

1

4

Figure 3-14 ASF Motor

Pin No.1234

SignalCRACRBCRACRB

IN/OUTININININ

FunctionCarriage motor phase ACarriage motor phase BCarriage motor phase ACarriage motor phase B

Pin No.1234

SignalLFALFBLFALFB

IN/OUTININININ

FunctionPaper-feed motor phase APaper-feed motor phase BPaper-feed motor phase APaper-feed motor phase B

Pin No.1234

SignalASFAASFBASFAASFB

IN/OUTININININ

FunctionASF motor phase AASF motor phase BASF motor phase AASF motor phase B

2.9 Ink Sensor

2.10 Printing Position Sensor

2.11 Purge Sensor Connector

3-15


Ap

pen

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13 131 3

Figure 3-15 Ink Sensor

Pin No.123

SignalINK/PWM

...INKS

IN/OUTIN...

OUT

FunctionPhoto LED drive voltage in the ink sensorGNDVoltage varying according to the reflected light amount

1

4

Figure 3-16 Print Position Sensor

Pin No.1234

SignalREGASNSGREGCLGND

IN/OUTOUT

...OUT

...

FunctionDrive voltage to the print position sensor's LEDGNDVoltage varying according to the reflected light amountGND

131 313

Figure 3-17 Purge Sensor

Pin No.123

SignalVSEN

...SNS_DO_RUCK

IN/OUTIN...

OUT

FunctionPhoto LED drive voltage in the ink sensorGNDPump sensor sense signal High (sense)/Low


3-16

This page intentionally left blank

Ap

pen

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3-17

8 7 6 5 4 3 2 1

F

E

D

C

B

A

CR BOARD

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

CN1

LGND

HGND

HVH

SUBH1

SUBH0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

CN2

REGA

HCLOCK0

DIR

HSEL2A0

HRSTX

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

CN3

HVDD

HDATA1

HCLOCK1

HSEL1B1

REGC

HPC

HPA

DIK0

DIA0

SNSG

HSEL2B0

HLAT

HSEL1A0

LGND

ODD

HSEL1B0

EVEN

BENB0

BENB1

HENB0

HENB1

HENB2

HENB3

HDATA0

DIK1

DIA1

SNSG

HENB4

HENB5

LGND

HSEL2A1

HSEL1A1

HSEL2B1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

CN5

C51µF,50V

HSEL1B1

DIR

HSEL1A1

HSEL2B1

HVH

SUBH1

LGND

HLAT

HCLOCK1

HSEL2A1

ODD

EVEN

BENB0

BENB1

HENB4

HENB5

HENB4

HENB5

HDATA1

HRSTX

DIA1

DIK1

HGND

HVDD

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

CN4

C41µF,50V

HSEL1B0

DIR

HSEL1A0

HSEL2B0

HVH

SUBH0

LGND

HLAT

HCLOCK0

HSEL2A0

ODD

EVEN

BENB0

BENB1

HENB0

HENB1

HENB2

HENB3

HDATA0

HRSTX

DIA0

DIK0

HGND

HVDD

1

2

3

4

CN6

REGA

LGND

REGC

SNSG

C30.1µF,50V

HVDD

LGND SNSG

HPC

HPA

PS1TLP832(CANO)

31

42

2.12 Circuit Diagrams


8 7 6 5 4 3 2 1

F

E

D

C

B

A

LOGIC BOARD 01

21

10P,50V

C122

12

0,1A

R122

+3.3R

+3.3R

21

R121

0,1A

PD4

P03

JP3

ROM_A20

12

C120

1U,10V

check

1CP13

3.3V POWER for INSIDE-LOGIC of IC101

FB 21FB104

BK2125HS330

FB1 2

BK2125HS330

FB103

check

1CP133check

1CP134

check

1CP100

+5U

MOT_RESETX

+3.3R

+3.3U

OEX

I/O_8

I/O_7

I/O_6

I/O_5

VCC2

I/O_4

GND3

I/O_16

I/O_15

I/O_14

I/O_13

GND2

I/O_12

I/O_11

I/O_10

I/O_9

NC7

NC6

LCAS

UCAS

OE

A9

A8

I/O_3

A7

A6

A5

A4

GND1VCC3

A3

A2

A1

A0

I/O_2

NC5

NC4

RAS

WE

NC3

NC2

NC1

I/O_1

VCC11

2

11

15

16

17

18

19

20

3

21

22

23

24

25 26

27

28

29

30

4

31

32

33

34

35

36

40

41

42

43

44

45

46

47

48

49

50

5

6

7

8

9

10

MB81V18165B-60PFTN

IC103

1 2

68K,1/16W

R102

21C101

1U,10V

UCASX

LCASX

WEX

RASX0

21

C1041000P,50V

12

C1031U,10V

MD[15:0]

MD15

MD14

MD13

MD12

MD11

MD10

MD9

MD8MD7

MD6

MD5

MD4

MD3

MD2

MD1

MD0

MA[9:0]

MA9

MA8

MA7

MA6

MA5

MA4MA3

MA2

MA1

MA0

21C105

1U,10V

12

1000P,50V

C106 2

1C107

1000P,50V

12

C108

1000P,50V

21

1000P,50V

C114

12

C115

1000P,50V

21C116

1000P,50V

12

C109

1U,10V 2

1C117

1U,10V

12

1U,10V

C113

FB

21

FB102BK2125HS330

+3.3V

+5U

+3.3U

+3.3U

+5U

+3.3U

+5U

+3.3U

GND

OUT1OUT23 1

2

CSACW4800MX40001

X101

USB_PW_C

SNS_PW_C

MOT_SET

CVDC_PW_C

VHC_PW_C

check

1CP188

SNS_HP

SNS_PE

SNS_ASF

MOT_ASF1

MOT_ASF0

MOT_ASF6

MOT_ASF2

MOT_ASF3

MOT_ASF4

MOT_ASF5

MOT_ASF[6:0]

MD0

MD1

MD2

MD3

MD4

MD5

MD6

MD7

MD15

MD14

MD13

MD12

MD11

MD10

MD9

MD8

MA4

MA5

MA6

MA7

MA8

MA9MA0

MA2

MA3

MA1

EEPROM_D

EEPROM_CS

EEPROM_SK

IF_PW_C

IFD0

IFD1

IFD2

IFD3

IFD4

IFD5

IFD6

IFD7 IFD[7:0]

IFCONT0

IFCONT1

IFCONT2

IFCONT3

IFCONT4

IFCONT5

IFCONT6

IFCONT7

IFCONT8 IFCONT[8:0]

USB_DX

USB_D

ROMD3

ROMD4

ROMD10

ROMD12

ROMD2

ROMD5

ROMD9

ROMD13

ROMD1

ROMD6

ROMD8

ROMD14

ROMD0

ROMD7

ROMD15

ROMD11 ROMD[15:0]

check

1CP80

ROMA1

ROMA15

ROMA2

ROMA[19:0]

ROMA16

ROMA0

ROMA19

ROMA18

ROMA8

ROMA17

ROMA9

ROMA7

ROMA10

ROMA6

ROMA11

ROMA5

ROMA12

ROMA4

ROMA13

ROMA3

ROMA14

SNS_USB

DIODE1

INKS

REGI

THERMO

DIODE0

check

1CP140

LED_POW

LED_RES

POW_SW

RESUME_SW

check

1CP141DOOR

1

3

5

7

2

4

6

8

RA101

10K,0.063 W

+3.3V

RESETX

+5U

208 3.3VDD5

207 5VDD6

206 ST0

205 PC3

204 PC2

203 PC1

202 PC0

201 LF_STB

200 LF_CLK

199 LF_DATA

198 CR_DATA

197 CR_CLK

196 CR_STB

195 PD9

194 PD6

193 PD5

192 PD4

191 PD3

190 PD2

189 PD1

188 BZ

187 SUBH1

186 SUBH0

185 H_D0

184 H_CLK0

183 3.3VDD_INT5

182 GND_INT5

181 HSEL1A0

180 HSEL1B0

179 HSEL2A0

178 HSEL2B0

177 H_RST

176 H_LTH

175 ODD

174 EVEN

173 BENB0

172 BENB1

171 HENB0

170 HENB1

169 HENB2

168 HENB3

167 HENB4

166 HENB5

165 DIR

164 H_D1

163 H_CLK1

162 GND_INT4

161 XT2

160 XT1

159 3.3VDD_INT4

158 5VDD5

157 3.3VDD4

156

GND9

155

GND8

154

5VDD4

153

HSEL1A1

152

HSEL1B1

151

HSEL2A1

150

HSEL2B1

149

P00/INTP100

148

P04/PWM0

147

P05/PWM1

146

P01/INTP101

145

P02/INTP102

144

P03/INTP103

143

PA0

142

PA1

141

P17/RXD

140

P16/TXD

139

GND_INT3

138

3.3VDD_INT3

137

RESETX

136

AVSS_AVREFM

135

AVSS

134

ANI7

133

ANI6

132

ANI4

131

ANI5

130

ANI2

129

ANI3

128

ANI1

127

ANI0

126

AVDD

125

AVREF_AVREFP

124

ROM_A19

123

ROM_A18

122

ROM_A8

121

ROM_A17

120

ROM_A9

119

ROM_A7

118

ROM_A10

117

ROM_A6

116

ROM_A11

115

ROM_A5

114

ROM_A12

113

ROM_A4

112

ROM_A13

111

ROM_A3

110

ROM_A14

109

ROM_A2

108

ROM_A15

107

ROM_A1

106

GND7

105

GND6

1043.3VDD3

1035VDD3

102ROM_A16

101ROM_A0

100ROM_A20

99CS0X

98ROM_D15

97ROM_D7

96ROM_D0

95ROM_D14

94ROM_D8

93ROM_D6

92ROM_D1

91ROM_D13

90ROM_D9

89ROM_D5

88ROM_D2

87ROM_D12

86ROM_D10

85ROM_D4

84ROM_D3

83ROM_D11

82PD0

81NTEST2

80NTEST1/TST7

79GND_INT2

783.3VDD_INT2

77GND5

76USB_DX

75USB_D

74STB

73IF_D0

72IF_D1

71IF_D2

70IF_D3

69IF_D4

68IF_D5

67IF_D6

66IF_D7

65ACK

64BUSY

63PE

62SLCT

61FAULT

60AFXT/SCK

59INIT

585VDD2

57SELIN

56AMC

55PB0

545VDD1

533.3VDD2

52GND4

51GND3

50PB1

49PB2

48PB3

47RAM_A4

46RAM_A5

45RAM_A6

44RAM_A7

43RAM_A8

42RAM_A9

41OEX

40UCASX

39LCASX

38RAM_D8

37RAM_D9

36RAM_D10

35RAM_D11

34RAM_D12

33RAM_D13

32RAM_D14

31RAM_D15

30RAM_A3

29RAM_A2

28RAM_A1

273.3VDD_INT1

26GND_INT1

25RAM_A0

24RASX1

23RASX0

22WEX

21RAM_D7

20RAM_D6

19RAM_D5

18RAM_D4

17RAM_D3

16RAM_D2

15RAM_D1

14RAM_D0

13ST7/TST6

12ST6/TST5

11ST5/TST4

10ST4/TST3

9ST3

8TST1

7ST2/SOT

6ITEST/SIN

5SMC

4ST1/TST2

33.3VDD1

2GND2

1GND1

1 2 3 4 5 6 7 8 9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

97

98

99

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

141

142

143

144

145

146

147

148

149

150

151

152

153

154

155

156

157

158

159

160

161

162

163

164

165

166

167

168

169

170

171

172

173

174

175

176

177

178

179

180

181

182

183

184

185

186

187

188

189

190

191

192

193

194

195

196

197

198

199

200

201

202

203

204

205

206

207

208

IC101

+5U

+5V+5U

+3.3V+3.3U

+3.3R

5V POWER for PORT of IC101

3.3V POWER for OUTSIDE-PORT of IC101

MOT_CR_LF5

MOT_CR_LF4

MOT_CR_LF3

MOT_CR_LF2

MOT_CR_LF1

MOT_CR_LF0

MOT_CR_LF[5:0]

check

1CP24

HEADCONT21

HEADCONT12

HEADCONT3

HEADCONT24

HEADCONT25

HEADCONT26

HEADCONT1

HEADCONT0

HEADCONT2

HEADCONT11

HEADCONT10

HEADCONT9

HEADCONT8

HEADCONT7

HEADCONT6

HEADCONT5

HEADCONT4

HEADCONT20

HEADCONT19

HEADCONT18

HEADCONT17

HEADCONT16

HEADCONT15

HEADCONT14

HEADCONT[26:0]

HEADCONT22

HEADCONT23

HEADCONT13

SNS_DO_RUCK

INK_PWM

+5U +3.3U

FB 21

FB106

BK1608HS121

CS0X

12

C102

1000P,50V/NOTMNT

21

0.1U,25V

C130

+3.3V

FB

12

FB101

VV1-2000000

+3.3R

ST7

BZ

RASX1

check

1CP144

JP2

P16

P17

NTEST1

check

1CP194

check

1CP192

PD6

REG_PW_C

1 2

0,1A

R101

FB1 2

BK2125HS330

FB105

A0

A1

A2

A3

A4

A5

N.C

A8

A6

A9

A10

A11

A12

A13

A14

A15

A16

_BYTE/VPP

GND2

D15/A1-1

D7

D14

D6

D13

D5

D12

D4

VDDD11

A7

D3

D10

D2

D9

D1

D8

D0

OE

GND1

CE

A17

A181

2

11

12

13

14

15

16

17

18

19

20

3

21 22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

4

41

42

5

6

7

8

9

10

DILB42P-8J

IC102

ROMD15

ROMD14

ROMD13

ROMD12

ROMD11

ROMD10

ROMD9

ROMD8

ROMD7

ROMD6

ROMD5

ROMD4ROMD3

ROMD2

ROMD1

ROMD0

ROMD[15:0]

ROMA0

ROMA16

ROMA15

ROMA14

ROMA13

ROMA12

ROMA11

ROMA10

ROMA9

ROMA8

ROMA19ROMA18

ROMA17

ROMA7

ROMA6

ROMA5

ROMA4

ROMA3

ROMA2

ROMA1

ROMA[19:0]

1 2

150,1/16W

R105

FB 21

BK1608HS121

FB107

12

C131

10P,50V/NOTMNT

21

C133

10P,50V/NOTMNT

21

3.3K,1/16W

R103

+3.3R

12

C121

1000P,50V

12

C124

1U,10V

12

R120

10,1/16W

+3.3R

21

R123

0,1A

21

C123

1U,10V

CS0X

C131:

C133:

<01-D1>

<01-F1>

<02-A8,F5>

<05-F6>

<04-C6><05-E2><04-B6>

<02-B8>

<05-D1>

<05-E1><02-D8><04-D8><04-B8><04-A8>

<05-C6>

<04

-D3>

<04

-D3>

<04

-D1>

<04

-F8>

<02

-C8>

<04

-F3>

<04

-F8>

<04

-F8>

<04

-E8>

<04

-E8>

<03

-D8>

<02

-F8>

<04

-E3>

<02

-C8>

<04

-E6>

<02

-E8>

<01-E6>

<01-D8>

<01-E6><03-D8>

<03-C8><03-C8>

<03-F5>

<03-E6>

<04-D6>

<01-E1>

3-18

Ap

pen

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8 7 6 5 4 3 2 1

F

E

D

C

B

A

LOGIC BOARD 02

+5V

+5V +5V

+5V+5V

LOGIC_GNDLOGIC_GND

+5V

+5V

+5V

HVH

12

0.01U,50V

C203

SUBH1

SUBH0

21

R24310K,1/16W

4

2

1

3 6

8

7

5

Q205

TPC8201

12

R242100,1/16W

21

R240100,1/16W

12

R24110K,1/16W

HLAT

HDATA0

HCLOCK0

HSEL1A0

HSEL1B0

HSEL2A0

HSEL2B0

HRSTX

ODD

EVEN

BENB0

BENB1

HENB0

HENB1

HENB2

HENB3

HENB4

HENB5

HDATA1

HCLOCK1

HSEL1A1

HSEL1B1

HSEL2A1

HSEL2B1

21R23533,1/16W

4

21

3

5 6

7 8

FB205BK32164S601

87

65

3

1 2

4

BK32164S601FB209

3

21

FB201FK2125T256AL

1 2

3

FB202FK2125T256AL 1 2

3

FB207FK2125T256AL

3

21

FB208FK2125T256AL

87

65

3

1 2

4

BK32164S601FB204

HVDD

DIA0

J20P

20 CN203J20P

19 CN203J20P

18 CN203J20P

17 CN203J20P

16 CN203J20P

15 CN203J20P

14 CN203J20P

13 CN203J20P

12 CN203J20P

11 CN203J20P

10 CN203J20P

9 CN203J20P

8 CN203J20P

7 CN203J20P

6 CN203J20P

5 CN203J20P

4 CN203J20P

3 CN203J20P

2 CN203

J28P

28 CN202J28P

27 CN202J28P

26 CN202J28P

25 CN202J28P

24 CN202J28P

23 CN202J28P

22 CN202J28P

21 CN202J28P

20 CN202J28P

19 CN202J28P

18 CN202J28P

17 CN202J28P

16 CN202J28P

15 CN202J28P

14 CN202J28P

13 CN202J28P

12 CN202J28P

11 CN202J28P

10 CN202J28P

9 CN202J28P

8 CN202

J28P

6 CN202J28P

5 CN202J28P

4 CN202J28P

3 CN202J28P

2 CN202

J28P

28 CN201J28P

27 CN201J28P

26 CN201J28P

25 CN201J28P

24 CN201J28P

23 CN201J28P

22 CN201J28P

21 CN201J28P

20 CN201J28P

19 CN201J28P

18 CN201J28P

17 CN201J28P

16 CN201J28P

15 CN201J28P

14 CN201J28P

13 CN201J28P

12 CN201J28P

11 CN201J28P

10 CN201J28P

9 CN201J28P

8 CN201J28P

7 CN201J28P

6 CN201J28P

5 CN201J28P

4 CN201J28P

3 CN201

SUBH1

SUBH0

100K

100K 100

33K 7.5K

1K

DIK0

DIK1

1K

7.5K180K

180K

12K33K

12K

100100K

100K

1 2

390K,1/16W

R201

11

4

7

5

6

IC201LA6324NML

21

390K,1/16W

R251

9

10

8

411

IC201LA6324NML

4 5

RA201

8 1

RA201

27

RA20163

RA201

7 2

RA202

3 6RA202

18

RA202

5 4

RA202

1 8

RA204

5 4

RA204

72RA204

36

RA204

2 7

RA203

4 5RA203

6 3

RA203

81

RA203

HENB3

HENB0

HLAT

HSEL1B0

HDATA0

HVH

REGA

DIA11

3

2

5

4

NNCD6.8G

ZD210

12

C2600.1U,25V

1

3

2

5

4

NNCD6.8G

ZD208

+24V

HPA1 2

R210

220,1/8W

21

22K,1/16W

R211

VSEN

SUBH0

1

3

2

5

4

NNCD6.8G

ZD202

4

5

2

3

1

ZD203

NNCD6.8G

1

3

2

5

4

NNCD6.8G

ZD204

4

5

2

3

1

ZD205

NNCD6.8G

1

3

2

5

4

NNCD6.8G

ZD206

4

5

2

3

1

ZD207

NNCD6.8G

HSEL2A0

4

5

2

3

1

ZD201

NNCD27G

SUBH1

HVH

HENB2 HENB3

BENB0

HRSTX

ODD

HSEL1A0

HCLOCK0

HPA

HSEL2A1 HSEL2B1

HSEL1A1

HDATA1

HDATA0

REGC SNS_HP

HSEL1B1

REGA

HSEL2B0

HCLOCK1

HSEL1B0

HLAT

HENB1 DIR

BENB1

EVEN

HENB5 HENB4

DIK0

12

3 RN2415

Q203

+24V

21

C2021000P,50V

1 2

220,1/8W

R262

21

R2601K,1/16W

REGI REGC

+5V

+3.3V

4

5

2

3

1

NNCD6.8G

ZD209

DIK1

4

2

1

3 6

8

7

5

Q204

TPC8402

11

4

14

12

13

IC201LA6324NML

2

3

1

411

IC201LA6324NML

J28P

1 CN201

J28P

2 CN201J28P

1 CN202

J28P

7 CN202

J20P

1 CN203

DIR

HENB2

HENB1

BENB0

BENB1

ODD

EVEN

HRSTX

HSEL2B0

HSEL2A0

HSEL1A0

HCLOCK0

DIK0

HPA

SNS_HPREGA

REGC

HSEL2B1

HSEL2A1

HSEL1B1

HSEL1A1

HCLOCK1

HDATA1

HENB5

HENB4

DIA1

DIK1

21

10K,1/16W

R213

21

R21610K,1/16W

12

10K,1/16W

R215

12

100K,1/16WR221

1 2

100,1/16W

R214

DIA1

DIA0

SNS_HP SNS_HP

VHC_PW_C

HEADCONT22

HEADCONT[26:0]

HEADCONT2

21

0.1U,25VC201

+5V

H_GND CN202-22pin:SENSOR_GND

4

21

3

5 6

7 8

BK32164S601FB203

HEADCONT19

HEADCONT26

HEADCONT25

HEADCONT24

HEADCONT23

HEADCONT21

HEADCONT20

HEADCONT[26:0]

HEADCONT0

HEADCONT1

HEADCONT5

HEADCONT6

HEADCONT8

HEADCONT9

HEADCONT10

HEADCONT11

HEADCONT12

HEADCONT13

HEADCONT14

HEADCONT15

HEADCONT16

HEADCONT17

HEADCONT18

HEADCONT7

HEADCONT4

HEADCONT3

DIR87

65

3

1 2

4

FB206BK32164S601

HENB0

DIA0

HVDD

DIODE0

DIODE1

REG_PW_C

12

5.1K,1/16WR261

21

47K,1/16WR263

<01-F3>

<01-F3>

<04-C4>

<01-C5>

<01-F3>

<01-F4>

<01-C5>

<01-F6>

<02-C4,D5>

<02-C4,D6>

<02-C4,D5>

<02-B3,B5>

<02-B3,B6>

<02-B3,B5>

<02-B3,B6>

<02-B3,B6>

<02-B3,B5>

<02-A6,B1>

<02-A5,B1><01-F6>

<02-A6,C4>

<02-C3,E3>

<02-C3,E3>

<02-C3,E3>

<02-C3,E3>

<02-C3,F3>

<02-C3,F3>

<02-C3,F3>

<02-B3,F3>

<02-B3,E6>

<02-B3,D6>

<02-B3,C6>

<02-C1,F1>

<02-C1,F1>

<02-C1,F1>

<02-B1,E3>

<02-B1,F6>

<02-B1>

<02-C1,F1>

<02-B1,E3>

<02-B1,F6>

<02-C1,F1>

<02-C1,F1>

<02-B3,C6>

<02-B3,D6>

<02-B3,E6>

<02-B3,F3>

<02-C3,F3>

<02-C3,F3>

<02-C3,F3>

<02-C3,F3>

<02-C3,E3>

<02-C3,E3>

<02-C3,E3>

<02-C3,E3>

<02-B6,C4>

<02-A6,C4>

<02-B6,D5>

<02-A6,D5>

<02-A6,D6>

LOGIC_GND

<02-D5,E3><02-D5,E3><02-D6,E3><02-D6,E3><02-C5,E3><02-C5,E3><02-C6,E3><02-C6,E3><02-C5,F3><02-C5,F3><02-C6,F3>

<02-C6,F3><02-C5,F3><02-C5,F3><02-C6,F3>

<02-C6,F3>

<02-B5,F3>

<02-B5,E6><02-B6,E6><02-B6,D6><02-B5,D6><02-B5,C6><02-B6,C6>

<02-B5,F1><02-B6,F1><02-B6,F1><02-B5,F1>

<02-A5,F1>

<02-A6,F1>

<02-A6,E3><02-A5,E3>

<02-A5,F6><02-A6,F6>

<02-A6>

<02-B3,B5><02-B3,C6><02-C3,C6><02-C3,C5><02-C3,C5><02-C3,C6><02-C3,C6><02-C3,C5><02-C3,C5><02-C3,C6><02-C3,C6><02-C3,C5><02-C3,C5><02-C3,D6><02-C3,D6><02-C3,D5><02-A5,B1><02-A6,B1><02-C3,D5>

<02-A6,C1><02-A5,C1><02-B5,C1><02-B6,C1><02-B6,C1><02-B5,C1>

<02-F5>

<02-A8>

<04-B4>

<04-B4>

3-19

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8 7 6 5 4 3 2 1

F

E

D

C

B

A

LOGIC BOARD 03

SYMBOL = RCA4E2

12

3

4

5

6

7

8

9

10

CA302

NFA3216G2C100R6R8

4

3

51 2

RA307

3.3K,0.063W

1

3

5

7

2

4

6

8

RA3050.10A,FERRITE

VUSB

Gnd

D+

D-

PWR

+3.3V

12

3

Q301RN2415

12

R340

33K,1/16W

J4P

4CN305J4P

3CN305J4P

2CN305J4P

1CN305

45

2 31

FTZ6.8E/NOTMNT

ZD305

21

R339

22K,1/16W

21 24,1/16WR342

1 2

24,1/16WR343

12

R33847K,1/16W

21

R3411.5K,1/16W

E

1

2

3

E001

FAULT

SLCT

PE

BUSY

ACK

SELIN

INIT

AFXT

D1J36P

2 CN304

J36P

3 CN304

J36P

4 CN304

J36P

5 CN304

J36P

6 CN304

J36P

7 CN304

J36P

8 CN304

VIF

8

6

4

2

7

5

3

1

RA3010.10A,FERRITE

IFD[7:0]

IFD7

IFD6

IFD5

IFD4

IFD3

IFD2

IFD1

IFD0

J36P

9 CN304

1 2R324 1K,1/16W

21

10,1/16WR318

21

10P,50VC311

12

C31210P,50V

12

C31310P,50V

21

C314470P,50V

12

C31510P,50V

21

C31610P,50V

21

C31710P,50V

12

470P,50VC320

12

10P,50VC319

1 2

100,1/16WR317

IFCONT[8:0]

IFCONT8

IFCONT7

IFCONT6

IFCONT5

IFCONT4

IFCONT3

IFCONT2

IFCONT1

IFCONT0

D2

D3

D4

D5

D6

D7

D8

STBJ36P

1 CN304

J36P

14 CN304

J36P

31 CN304

J36P

10 CN304

J36P

11 CN304

J36P

12 CN304

J36P

13 CN304

J36P

32 CN304

J36P

15 CN304

J36P

16 CN304

J36P

17 CN304

J36P

18 CN304

J36P

19 CN304

J36P

20 CN304

J36P

21 CN304

J36P

22 CN304

J36P

23 CN304

J36P

24 CN304

J36P

25 CN304

J36P

26 CN304

J36P

27 CN304

J36P

28 CN304

J36P

29 CN304

J36P

30 CN304

J36P

33 CN304

J36P

34 CN304

J36P

35 CN304

2

1

5

3

4

RA3033.3K,0.063W

4

21

3

5 6

7 8

FB302BK32164S471

J36P

36 CN304

SNS_USB

USB_PW_C

USB_DX

USB_D

8

6

4

2

7

5

3

1

RA309 1K,0.063 W

87

65

3

1 2

4

BK32164S471FB303

1

3

5

7

2

4

6

8

RA3020.10A,FERRITE

21

R316100,1/16W

12

R323

1K,1/16W

8642

7531

1K,0.063 W

RA306

21

R319

390,1/8W

4

3

5

1

2

3.3K,0.063WRA304

87

65

3

1 2

4

FB312BK32164S601

4

21

3

5 6

7 8FB311BK32164S601

21 5

3

4

RA308

3.3K,0.063W

6

4

5

1

2

3

617CM1427

CF301

10

9

8

7

6

5

4

3

21

CA301

NFA3216G2C100R6R8

<01-F3>

<01-D1>

<01-D1><01-D1>

<01-C1>

<01-C1>

<04-D4>

3-20

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8 7 6 5 4 3 2 1

F

E

D

C

B

A

LOGIC BOARD 04

DOOR

RESUME_SW

POW_SW

12

100P,50V

C4032

1100P,50V

C402

J3P

3CN402

J3P

2CN402

21

100P,50VC431

12

R435390,1/16W

21

R43439K,1/16W

EEPROM_CS

12

R43139K,1/16W

21

R432390,1/16W

2 4

1 3

TLP832(CANO)PS402

12

100P,50VC430

+3.3V

+3.3V

21

3.3K,1/16W

R425

21

0.1U,25VC410

1 2

R414

1K,1/16W

12

3

FP1L3NQ404

J3P

2 CN401

+5V

+5V

1 2

47K,0.063W

R407

RESUME(ORANGE)

POWER(GREEN)

+5V

LED_RES

SKHVLH

SKQNLA

DOOR

RESUME

POWER1 2SW401SKQNLA

21

SKQNLA

SW402

1 2

SKHVLH

SW403

LED_POW1 2

R401

180,1/10W

21

180,1/10W

R402

31

42

PS401TLP831(CANO)

12

390,1/16WR405

21

39K,1/16WR404

21

TBPS1473J475H5Q

TH401

2 1

0.01U,50V

C408

12

3 Q401RN2415

21

R40847K,1/16W

FB 21FB403

BK1608HS601

3

21

RN2415Q402

+5V

12

47K,1/16WR409

12

3FP1L3NQ403

21

R41047K,1/16W

J3P

1 CN401

J3P

3 CN401INKS

21

150,1/4W

R413

12

68K,1/16W

R412

+5V

NC TEST

VCC GND

CS DO

SK DI54

63

72

81

S-93C56AFJ-TF

IC402

21

0.1U,25VC411

+5V

21

SEC2494C

LED401

3 4

SEC2494C

LED401

SKQNLA

FB

21FB402

BK1608HS601

FB 12

FB406BK1608HS121

FB2 1

FB405BK1608HS121

SNS_ASF

SNS_PE

THERMO

IF_PW_C

SNS_PW_C

VSEN

VIF

INK_PWM

EEPROM_D

EEPROM_SK

J3P

1CN402

SNS_DO_RUCK

21

100P,50VC404

12

C401

100P,50V

FB 12

FB404BK1608HS121

CVDC_PW_C

HVDD

FB

12

BK1608HS601

FB408

FB2 1

BK1608HS601

FB407

<01-F4>

<01-F4>

<01-F4>

<01-F4>

<01-F4>

<01-C5>

<01-C5>

<01-B5>

<01-F3>

<01-B1>

<01-C5>

<01-C5>

<02-A6,B1>

<02-D8>

<03-F3>

<01-F4>

<01-F3>

<01-B2><01-B2>

<01-B2>

3-21

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8 7 6 5 4 3 2 1

F

E

D

C

B

A

LOGIC BOARD 05

21

R531

0,1A

21

1000P,50V

C531

RESETX

+5V

J4P

4CN501

J4P

3CN501

J4P

2CN501

24V for MTD2002G

24V for TB62201F

J4P

1CN504

3

21 Q501

FA1L4M

21

RD3.3SB2

ZD505

12

390,1/16W

R522

21R521

22K,1/16W

24VCC2

23IN1

22IN2

21I0

20VSA

19VR

25GND2

18CR

17VSB

16STB

15I1

14IN3

13IN412 VCC1

11 OUT4

10 NC3

9 VMMB

8 RSB

7 OUT3

26 GND1

6 OUT2

5 RSA

4 VMMA

3 NC2

2 OUT1

1 NC11

2

3

4

5

6

26

7

8

9

10

11

12 13

14

15

16

17

18

25

19

20

21

22

23

24

IC503

MTD2002G

21

0.51,1/4W

R519

12

0.51,1/4W

R517

J4P

2CN504

J4P

3CN504

J4P

4CN504

+5V

+5V+24R

21

C5190.01U,50V

12 C520

0.01U,50V

12

R505100K,1/16W

*4

FB1 2FB523FB1 2FB522FB1 2FB521

CRB*

CRA*

CRB

CRA

LFB*

LFA*

LFB

LFA

J4P

4CN503J4P

3CN503J4P

2CN503J4P

1CN503

J4P

4CN502J4P

3CN502J4P

2CN502

+24U

+5V

+24U

+5V+5V

21C518

0.1U,25V

21

22K,1/16W/NOTMNT

R507

12

C5100.01U,50V

+24U

+24V

21

C501100U,35V

+24V

HGND

+5V-GND

+5V

+5V

12

R50312K,1/10W

21

R504100K,1/16W

VSS1

VREF_AB

CR_AB

CCP_A

NC

OUT_B-

PGND1

VMA

OUT_A-

RS_A

PGND4

OUT_A

STROBE_AB-

CLK_AB

DATA_AB

RESET

VSS2

VDD

DATA_CD

CLK_CD

STROBE_CD-

OUT_C

PGND3

RS_C

OUT_C-

RS_B

VMCVMD

OUT_D

RS_D

PGND2

OUT_D-

CCP_C

CCP_B

CR_CD

VREF_CD

OUT_B

VMB1

2

10

11

12

13

14

15

16

17

18 19

3

20

21

22

23

24

25

26

27

38

28

29

30

31

32

33

34

35

36

4

5

6

7

8

9

37

TB62201AF

IC401

+24U

1 2

R5090.75,1/4W

+24U

12

R508

390,1/16W

12

680P,50V/NOTMNT

C5172

11000P,50V

C516

12

2K,1/16W

R506

2 1C508

0.22U,50V

12

C5090.015U,50V

21

0.75,1/4WR511

1 2

R5150.75,1/4W

J4P

1CN502

+24U

21

C512

100P,50V

12100P,50V

C513

21

C514

100P,50V

12

C515

100P,50V

4

5

2

3

1

NNCD27G/NOTMNT

ZD501

FB 21

FBMH2016HM251N

FB520

+24R

24V for BJ-HEAD

J4P

1CN501

8CD

7GND

6N.C

5VOUT4 VIN

3 CONT

2 RESETX

1 N.C.1

2

3

4 5

6

7

8

MM1478FFBE

IC501

MOT_RESETX

MOT_CR_LF4

MOT_CR_LF3

MOT_CR_LF2

MOT_CR_LF1

MOT_CR_LF0

MOT_CR_LF5

MOT_CR_LF[5:0]

12

C521

3300P,50V

+5V

MOT_ASF6

MOT_ASF2

MOT_ASF5

MOT_ASF4

MOT_ASF1

MOT_ASF0

MOT_ASF3

MOT_ASF[6:0]

21

0.75,1/4WR513

12

ZD504RD2.7SB1

21

ZD503

RD2.7SB1

ASFA

ASFB

ASFA*

ASFB*

MOT_SET

21

0.01U,50VC511

12

D1FS4A

D501

21

C505220U,35V

12C506

220U,35V

FB

21

FBMH3216HM501NT

FB502

1 2

FU501FCC3220202

21

FU502FCC3220202

FB1 2

FB501

FBMH3216HM501NT

FB 21

FB503

FBMH3216HM501NT1

2

1000U,35V

C504

21 1U,10V

C502

12

C507

1000P,50V

12

1000P,50V

C530

12

R530

0,1A

21

R502

1K,1/16W 2

1

47U,35VC503

+3.3V

by IC501 by FB102(IC103)<01-F6>

<01-B6>

<01-C5>

<01-C6>

<01-C6>

3-22

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PRINTED IN JAPAN (IMPRIME AU JAPON) CANON INC.

The printing paper contains100% waste paper.

BJC6200 Service Manual

Documents

Transcript of BJC6200 Service Manual