Bits Catalog

download Bits Catalog

of 100

description

drilling bit catalog covering smith bits. Good source for bit selection

Transcript of Bits Catalog

  • 5/21/2018 Bits Catalog

    1/100

    2012 Product Catalog

  • 5/21/2018 Bits Catalog

    2/100

    Headquarters1310 Rankin Rd.

    Houston, TX 77073-4802

    www.slb.com

    Copyright 2011 Schlumberger. All rights reserved.

    No part of this book may be reproduced, stored in a

    retrieval system, or transcribed in any form or by any means

    electronic or mechanical, including photocopying and

    recording without the prior written permission of the

    publisher. While the information presented herein is

    believed to be accurate, it is provided as is without

    express or implied warranty.

    Specifications are current at the time of printing.

    11-BT-0027

    An asterisk (*) is used throughout this document to denote

    a mark of Schlumberger. Other company, products and

    service names are the properties of their respective owners.

  • 5/21/2018 Bits Catalog

    3/100

    Table of Contents

    Technological Expertise 1 17

    Innovative Smith Bits technology for every stage of drilling

    Fixed Cutter Bits 19 33

    A wide range of PDC and diamond-impregnated bits

    Roller Cone Bits 35 50

    A comprehensive selection for various applications

    Percussion Hammers and Bits 53 56

    Impax hammer products designed for oilfield applications

    Borehole Enlargement 59 71

    An extensive catalog of robust and reliable tools

    Reference Guide 73 93

  • 5/21/2018 Bits Catalog

    4/100

  • 5/21/2018 Bits Catalog

    5/100

    1

    Technological Expertise

  • 5/21/2018 Bits Catalog

    6/100

    2

    Engineering and Modeling

    - IDEAS* Integrated Drillbit Design Platform

    - Computational Fluid Dynamics (CFD) Analysis

    - i-DRILL* Engineered Drilling System Design

    - Advanced Services Engineering (ASE)

    - DBOS* Drillbit Optimization System

    - YieldPoint RT* Drilling-Hydraulics and Hole-Cleaning Simulation Program

    - DRS* Drilling Record System

    PDC Technology

    - ONYX II* Premium PDC Cutters

    Roller Cone Technology

    - Hydraulics

    - Inserts

    Diamond-Impregnation Technology

    - Grit Hot-Pressed Inserts (GHIs)

    Technological Expertise

    Innovative Smith Bits technology provides analyses, optimization, and support for every stage ofthe drilling program, from planning to execution

  • 5/21/2018 Bits Catalog

    7/100

    3

    The IDEAS* platform uses advanced simula-

    tion and modeling to design and certify every

    new Smith Bits drill bit. It has five basic ele-

    ments that enable it to optimize bit perfor-

    mance.

    Comprehensive drilling systemanalysisThe design process takes into account the

    effects of the lithology at the rock-cutter

    interface, the drillstring, the drive system,

    individual BHA components, and the total

    system on bit behavior in a dynamic drilling

    environment. It also takes into account the

    specific operating parameters and the inter-

    action between individual elements of the

    drilling assembly.

    Engineering and ModelingIDEAS Integrated Drillbit Design Platform

    Delivering application-specific drill bits with higher performance and greater reliability

    Holistic design processSmith Bits design engineers account for

    every critical variable. Virtually every cone

    or cutter position is selected to create a

    stable bit that rotates around its center, a

    key requirement for efficient drilling.

    Application-specific enhance-

    mentsContinuous improvement results in bits for aspecific application that consistently out-

    perform previous designs when measured

    against the same parameters, for example,

    ROP, durability, and specific bit behavior

    with a rotary steerable system. Drill bits that

    are certified by the IDEAS platform are

    dynamically stable within the operating

    envelope for which they are designed,

    leading to longer bit runs and less stress on

    the BHA.

    Each certified bit undergoes rigorousdesign evaluation and testing to produce a

    detailed application analysis of how it will

    perform for a specific drilling program.

    Rapid solutions with reliableresultsBy using sophisticated modeling tools and

    by accounting for a multitude of dynamic

    variables in a virtual environment, the

    IDEAS platform moves bits through the

    design process much quicker, while

    ensuring better reliability and performance

    than ever before. The traditional trial-and-

    error approach is replaced by laboratory

    tests and simulations to quantify variables

    such as cutter forces and rock removal

    rates.

    Integration of advanced materialsStronger and more durable advanced

    cutter materials are used more effectively

    by working in conjunction with IDEAS

    design and simulation capabilities. The

    resulting bit has abrasion- and impact-

    resistant cutters, and an optimal design for

    high performance.

    IDEAS platform eliminates the costly and time-consuming trial-and-error methods of the tradi-tional drillbit design process, enabling Smith Bits todeliver a better solution faster.

    Define

    Performance

    Objectives IDEAS SimulationDesignTestAnalyze

    Build Bit

    Test Bit

    Certify Bit

    Integratenew bit intoproduct line

    The IDEAS Platform

    www.slb.com/IDEAS

  • 5/21/2018 Bits Catalog

    8/100

    4

    Extensive analyses of drill bits designed for

    directional applications using the IDEAS*

    integrated drillbit design platform shows that

    a single design can provide exceptional

    performance with a variety of directional

    drilling systems, if it is dynamically stable.

    Often, the range of special features incorpo-

    rated into conventional directional bits

    merely allows an intrinsically unstable bit

    design to drill acceptably for a specific appli-

    cation. If the bit is subsequently used with a

    slightly different BHA or in a different appli-

    cation, it becomes unstable and a new or

    significantly modified bit is required.

    Bits for directional drilling that have IDEAS

    certification remain stable and provide supe-

    rior performance with different types of

    steering systems in a wide range of applica-

    tions. Changing the system configuration or

    operating parameters does not diminish the

    performance of the bit. Drilling with a stablebit reduces costs and equipment failures in

    addition to providing a smooth, high-quality

    wellbore.

    Engineering and ModelingIDEAS Certification for Directional Applications

    Improving performance, reduces risk, and keeps directional wells and drilling budgets on target

    www.slb.com/IDEAS

  • 5/21/2018 Bits Catalog

    9/100

    5

    Efficient hydraulics for improved performance and lower drilling costs

    Smith Bits design engineers use CFD to

    model the interaction of drilling fluids with

    the bit and the wellbore. Complex algorithms

    enable the simulation of a wide variety of

    downhole conditions, allowing engineers to

    evaluate various blade and nozzle configura-

    tions in order to optimize flow patterns for

    cuttings removal. Ensuring the cutting struc-

    ture is always drilling virgin formation

    improves bit performance. Extensive use is

    made of this sophisticated technique to

    maximize the available hydraulic energy,

    providing bits that will drill at the lowest

    possible cost per foot.

    Using CFD to visualize flow patterns enables designers to analyze the effects of design modifications on bitperformance and choose the optimum solution.

    Engineering and ModelingComputational Fluid Dynamics (CFD) Analysis

  • 5/21/2018 Bits Catalog

    10/100

    6

    i-DRILL* engineered drilling system design

    uses predictive modeling to identify solu-

    tions that minimize vibrations and stick/slip

    during drilling operations, and optimize BHA

    performance for a given environment.

    Specially trained engineers simulate the

    behavior of the bit, as well as each compo-

    nent of the BHA and the drillstring. They

    evaluate a range of options to reduce

    harmful vibrations, thus increasing equip-

    ment life, minimizing failures, increasing

    ROP, improving hole condition and direc-

    tional control, and decreasing overall drilling

    cost. Various combinations of drillbit options,

    drilling assembly components, drillstring

    designs, surface parameters, component

    placement, and overbalance pressures can

    be examined for the specific lithology.

    Advanced graphics capabilities illustrate the

    results with clarity.

    Reliable simulation of downholebehavior eliminates trial-and-errorEmploying the IDEAS* integrated drillbit

    design platform, i-DRILL drilling system

    design quantifies the vibrations and ROP for

    a given drilling system as a function of time.

    This is accomplished by combining a bit

    rock cutting model based on extensive labo-

    ratory testing with a finite element analysis

    of the bit and drillstring.

    Analyzing the dynamics of the drilling

    assembly through multiple formations of

    variable compressive strength, dip angle,homogeneity, and anisotropy is feasible, a

    critical factor in obtaining optimal perfor-

    mance through formation transitions. Virtual

    testing of new technology and unconven-

    tional approaches eliminates the risk and

    expense of trial-and-error on the rig.

    Integration of data from diversesources improves accuracyUsing offset well data, surface and down-

    hole measurements, and a thorough knowl-

    edge of products and applications, the

    Engineering and Modelingi-DRILL Engineered Drilling System Design

    www.slb.com/idrill

    i-DRILL design process creates a virtual

    drilling environment. Detailed geometric

    input parameters and rock mechanics data

    are also taken into account. Simulating the

    drilling operation enables evaluation of the

    root causes of inefficient and damaging BHA

    behavior.

    i-DRILL design capabilities Identify the true technical limit of perfor-

    mance without risking lost rig time associ-

    ated with exceeding the limit or inefficien-

    cies resulting from operating too far below

    the limit.

    Eliminate unnecessary trips to change

    BHAs when trying to identify the optimum

    drilling system .

    Predict the performance of new drillbit

    designs.

    Predict the dynamic behavior of direc-

    tional BHAs in space and time.

    Identify weak areas in the drillstring andBHA to help prevent the loss of tools

    downhole.

    Minimize harmful lateral, torsional, and

    axial vibrations; and stick/slip, through the

    selection of dynamically stable drilling

    assemblies.

    Balance drillbit and underreamer cutting

    structure loading to maximize dual-diam-

    eter BHA stability.

    Develop improved drilling program sched-

    ules with reduced risk of unplanned

    delays.

    i-DRILL analysesThe following analyses are available:

    drilling system check to evaluate dynamic

    behavior; identify issues with vibration,

    bending moments, and torque; and select

    the optimal system

    bit analysis to identify the design that will

    yield the highest ROP under stable condi-

    tions

    bit durability and ROP through different

    formations.

    bit-underreamer balance to determine the

    combination that will result in the highest

    ROP under stable conditions

    BHA comparison to investigate directional

    behavior while minimizing vibrations

    range of weight on bit (WOB) and drillbit

    revolutions per minute (rpm) for maximum

    ROP under stable conditions

    postwell follow-up to determine usage and

    effectiveness of prewell i-DRILL design

    recommendations

    Maximize performance with a dynamically stable drilling assembly.

  • 5/21/2018 Bits Catalog

    11/100

    7

    The ASE team has an established track

    record of lowering drilling costs through

    improved performance, by recommending

    the ideal bit for the applicationa vital

    aspect of a comprehensive well plan. Bit

    recommendations and operational advice

    are based upon the technologies and oper-

    ating parameters best suited for a particular

    application.

    Expert drillbit selectionThe ASE group provides an experienced bit

    application specialist for the clients drilling

    team, to deliver engineered bit recommen-

    dations and advice to both the operator and

    the

    service providers on the day-to-day require-

    ments for maaintaining superior bit perfor-

    mance. ASE engineers consider the entire

    drilling environment, including the formation,

    the components of the BHA, drilling fluids,

    rig capabilities, rig crew, and any specialdrilling objectives in their search for the

    optimum bit and subsequent maintenance of

    its efficiency throughout its life.

    The engineer uses several proprietary tools,

    such as the

    DRS* drilling record system, which

    includes detailed bit runs from oil, gas,

    and geothermal wells around the world

    DBOS* drillbit optimization system, which

    helps determine the appropriate combina-

    tion of cutting structure, gauge protection,

    hydraulic configuration, and other bit opti-mizing features

    YieldPoint RT* drilling-hydraulics and

    hole-cleaning simulation program for jet

    nozzle optimization.

    Optimized drilling planThe DBOS program uses knowledge gained

    from an analysis of offset wells from the DRS

    system and a spectrum of other relevant

    information. It provides a thorough recon-

    struction of expected lithologies (gleaned

    from well logs from the closest offset wells),

    Engineering and ModelingAdvanced Services Engineering (ASE)

    In-house bit recommendations and operational advice

    www.slb.com/ase

    a formation analysis, rock strength analysis,

    and both roller cone and fixed cutter bit

    selections.

    The YieldPoint RT program creates a graph-

    ical user interface to aid drilling engineers in

    specifying mud types and properties that

    satisfy rheological models of drillstrings and

    well annuli. The software can answer ques-

    tions about hole cleaning, with data from the

    formations to be encountered. Using a

    cuttings transport model, the program can

    help assess potential hole-cleaning difficul-

    ties during the well planning stage, thus

    minimizing problems during actual drilling

    operations.

    Operational needs and the well plan are also

    taken into consideration, including casing

    points and hole sizes, well directional plot,

    and expected formation tops. The result is

    an optimized minimum cost per foot

    program, often with multiple options and

    alternatives.

    Continuous evaluation whiledrillingTo establish measurable goals, the ASE engi-

    neer prepares a comprehensive plan. During

    drilling, performance is evaluated continu-

    ously against this plan. Upon completion of

    the well, a postwell analysis measures the

    success of the plan and provides a perma-

    nent formal reference for future wells.

    The appropriate rig and office personnel are

    briefed on the drilling program and monitor

    the well prognosis during implementation of

    the well plan. Unexpected performance or

    events that arise are identified and investi-

    gated, and decisions are made to correct the

    issues, subject to the objective of main-

    taining peak drilling efficiency and safety.

  • 5/21/2018 Bits Catalog

    12/100

    8

    Post Well AnalysisA thorough performance assessment is conducted upon completion

    of the well evaluating every part of the drilling operation. The ASE

    engineer, as part of the drilling team, makes recommendations for

    improvements related to bit selection and drilling for future well

    plans.

    The ASE team provides value by recommending the best bit for the

    specific application, which will deliver the most efficient and

    economical drilling performance.

    Engineering and ModelingAdvanced Services Engineering (ASE)

    www.slb.com/ase

  • 5/21/2018 Bits Catalog

    13/100

    9

    Engineering and ModelingDBOS Drillbit Optimization System

    To achieve the minimum cost per foot with a higher degree of

    certainty and reduced risk, the DBOS* Drillbit Optimization System

    identifies the best drill bit for the interval to be drilled. This software

    based system uses offset well data to choose a fixed cutter, roller

    cone, or turbodrill drill bit that has the appropriate combination of

    cutting structure, gauge protection, hydraulic configuration, and

    other critical characteristics. Since its inception, the DBOS system

    has provided significant cost and time savings for operators around

    the world, while creating a supporting database of more than 20,000

    wells. The system incorporates a thorough analysis of offset well

    data including well logs, formation tops, mud logs, core analysis,

    rock mechanics, drilling parameters, drillbit records, and dull bit

    conditions.

    DBOS comprises

    a petrophysical log analysis program

    proprietary algorithms for rock compressive strengths, drillbit

    performance analysis, and drillbit selection

    well log correlation and statistic analysis software

    a geologic mapping program

    The flexibility of the system allows engineers to analyze various

    levels of information and deliver a bit strategy based on input from a

    single offset well, a multiwell cross section, or a full-field mapping

    and regional trend analyses.

    www.slb.com/dbos

    DBOS evaluation process1. Evaluation of expected formation types and their section lengths

    from offset logs.

    2. Determination of unconfined compressive strength, effective

    porosity, abrasion characteristics, and impact potential.

    3. Identification of one or more potentially optimal bit types and

    various applicable features.

    4. Prediction of the cost per foot for each bit and configuration.

    5. Drillbit selection for planned hole (simulation).

    Operator deliverables

    Various levels of analysis are offered, and for each level, data ispresented graphically in log plot form, and statistically in the interval

    analysis plots. The analysis evaluates key bit performance variables

    over the given intervals, identifying which bit will be the most

    successful for drilling through specific single intervals or over

    multiple intervals, based on experience data and the knowledge

    based heuristics.

    Parallel analysis for roller cone bit options, PDC bit applications and

    high-speed turbodrilling options are all considered. The final

    proposed bit program combines this input for optimized Interval cost

    per foot.

  • 5/21/2018 Bits Catalog

    14/100

    10

    Engineering and ModelingDBOS Drillbit Optimization System

    Input parameters include:

    drillbit record information

    directional surveys

    real-time ROP and mud log data

    wireline or LWD formation evaluation data

    rock type and strength data

    hydraulic and mechanical energy factors.

    Neural networks, planned run simulation and real-timeoptimizationNeural networks have been used in DBOS for synthetic log genera-

    tion since 1997, and serves as the principal modeling for

    DBOS OnTime* real- time drilling optimization system. Artificial

    neural networks (ANNs) have proven accuracy generating synthetic

    logs (used primarily for sonic log generation) with R^2 (goodness of

    fit) values in the high 90 percentiles, compared to traditional offset

    www.slb.com/dbos

    correlation methods. Neural networks provide system response

    characteristics, very valuable in non-linear multi-input solution.

    Drillbit performance can be predicted prior to drilling (ROP, Dull) in

    run simulation. In pre-drilling simulation, drilling systems can be

    tested in advance to find the most efficient way to drill.

    Real-time applicationsOptimized drilling parameters can be assessed and delivered to the

    driller and rig floor in realtime, giving predictions ahead of the bit.

    The results can be monitored with respect to improved ROP, longer

    drillbit life, or reduced downhole shock and vibration. DBOS has

    contributed to improvements in bit run performance on the order of

    20-40% or better in ROP, longer bit life, reduced incidents of drillbit

    related failures.

  • 5/21/2018 Bits Catalog

    15/100

    11

    Engineering and ModelingYieldPoint RT Hydraulics and Hole-Cleaning Simulation Program

    Optimized hole-cleaning solutions

    The YieldPoint RT* program identifies potential problems with hole

    cleaning in the planning stage, rather than during drilling operations

    when they can have a significant impact on the cost of the well. It

    aids drilling engineers in specifying mud type and properties to

    satisfy rheological models of drillstrings and well annuli.

    This comprehensive program uses sophisticated algorithms to

    deliver solutions for conventional jet nozzle optimization and

    selection. It creates simulations of mud properties, flow rate, ROP,

    and total flow area. The virtual model then demonstrates the effects

    on observed bit hydraulic factors and on hole cleaning.

    Diverse inputs for real-time assessmentYieldPoint RT program allows data to be input and retrieved via an

    Internet connection and the Web-based wellsite information transfer

    standard markup language (WITSML), by authorized wellsite

    providers and off-location users such as

    the well operator

    drilling contractors

    mud loggers

    rig instrumentation and wireline companies

    drilling fluid service companies casing running service providers

    directional drillers

    drilling and exploration engineers and managers

    reservoir engineers

    management personnel

    seismic survey companies

    process optimization consultants

    materials suppliers.

    Wellsite service providers can contribute expertise to the common

    store via the WITSML interface, and then query the data store for

    combined information from other wellsite services. This information

    can support program analysis, visualization, and potential correctiveactions, decision making in drilling and production operations in real

    time. Hydraulics can be optimized to maximize efficiency as the well

    is being drilled.

    Operating company personnel can compile information from any mix

    of vendors, view and monitor current wells via Web-based

    applications, and extract reports at any time. The result is a real-time

    solution that yields substantial cost savings.

    www.slb.com/yieldpointRT

  • 5/21/2018 Bits Catalog

    16/100

    12

    Engineering and ModelingDRS Drilling Record System

    An extensive library of bit run information

    The Smith Bits DRS* drilling record system is

    a collection of nearly 3 million bit runs from

    virtually every oil and gas field in the world.

    The database was initiated in May 1985 and

    since that time, records have been continu-

    ously added for oil, gas, and geothermal

    wells. With this detailed data and the capa-

    bilities of the IDEAS* integrated drillbit

    design platform, Smith Bits engineers can

    simulate bit performance and make changes

    to their bit designs to optimize performance

    in a specific application.

    In addition, the system enables the DBOS*

    drillbit optimization system to ensure that the

    right bit is run in a given formation. With this

    plan in place prior to drilling the well,

    customers are able to reduce risk, lower

    drilling costs, and shorten the total time

    required to drill their wells.

    The inclusion of bit record data from the

    client wells in the DRS system contributes to

    better drillbit selection and application for

    your drilling program. The system can be

    accessed through Smith Bits applications

    engineers or sales representatives.

    www.slb.com/records

  • 5/21/2018 Bits Catalog

    17/100

    13

    PDC TechnologyONYX II Premium PDC Cutters

    www.slb.com/onyxII

    ONYX II cutters have established a new benchmark for performance in thetoughest drilling applications

    New technology increasesperformanceWhen the ONYX* PDC cutter was introduced

    its resistance to abrasive wear and thermal

    degradation significantly increased PDC bit

    performance in hard and abrasive formations.

    Pushing the limits of PDC bit performance

    still further would mean creating an entirely

    new cutter technology. After extensive dull bit

    analysis and the introduction of new materials

    and manufacturing processes, Smith Bits

    launched the ONYX II* premium PDC cutter:

    Capable of retaining its sharp edge longer

    than previous cutters, the new ONYX II

    enables PDCs to drill even more efficiently in

    the harshest conditions, which has signifi-

    cantly improved overall PDC bit performance

    while reducing drilling costs.

    Comprehensive laboratoryevaluationA continued investment in the most advanced

    component testing facilities by Schlumbergerhas resulted in an improved understanding

    of the fundamental cutter/rock interaction.

    Using specialized laboratory equipment, our

    research and development engineers evalu-

    ated the new generation ONYX II cutter to

    measure it against the original ONYX shearing

    element. In a controlled laboratory compar-

    ison, ONYX II cut 20% more footage and

    maintained a significantly better dull condi-

    tion when compared to the original ONYX

    cutter. These results clearly indicate improved

    thermal stability enables ONYX II to maintain

    its structural integrity and resist diamond

    spalling and chipping.

    Cutter technology hasevolved over the yearsto enhance the perfor-mance of PDC bits. Wearcharacteristics have beenevaluated in controlledlaboratory simulationson granite, and ONYXII shows significantlyimproved resistance toabrasion, as measuredagainst previous gen-erations of PDC cutters.(above cutters shown afterstandard granite abrasiontest)

    ResistancetoAbrasion

    ONYX

    2009

    ONYX II

    2011Second generation

    premium PDC cutters

    2006

    First generation

    premium PDC cutters

    2003

    Extended granite abrasion test

    ONYX ONYX II

  • 5/21/2018 Bits Catalog

    18/100

    14

    Roller Cone TechnologyAdaptive Hydraulics System

    Because of the wide range of drilling appli-

    cations for roller cone bits, no single hydrau-

    lics configuration is optimal for every situa-

    tion. Different applications require each of

    the three primary functions of bit hydrau-

    licscutting-structure cleaning, bottomhole

    cleaning, and cuttings evacuationto

    varying degrees. With the Flex-Flo* adaptive

    hydraulics system, Smith Bits offers the ideal

    configuration for each application

    Very soft and/or

    sticky formationsthat generate verylarge volumes of

    cuttings with MilledTooth bits and very

    soft TCI bits.

    Zone 1Low strength

    formations thatgenerate large

    cuttings volumesand drill with soft

    TCI bits.

    Zone 2

    Medium strengthformations that

    generate moderatecuttings volumeswith mediumhard

    TCI bits.

    Zone 3

    High strengthformations thatgenerate low

    cuttings volumeswith hard TCI bits.

    Zone 4

    Soft/StickyHard/Abrasive

    Cutting Structure Cleaning

    Bottom-Hole Cleaning

    Cuttings Evacuation

    Hydraulic Function vs. Formation

    H

    ydraulicFunction

    Need

    V-Flo

    V-Flo* vectored-flow

    nozzle configuration uses

    three directed nozzles to

    allocate available

    hydraulic energy for

    improved penetration

    rates through superior

    cutting-structure cleaning

    and efficient cuttings

    evacuation.

    X-Flo

    The many variations of

    X-Flo* crossflow nozzle

    configuration allocate

    available hydraulic energy

    to improve penetration

    rates through cone

    cleaning and dramatically

    increased impingement

    pressure, needed for

    superior bottomholecleaning.

    S-Flo

    In applications with high

    percentages of solids in

    the mud and in abrasive

    formations, S-Flo* stan-

    dard-flow nozzle configu-

    ration uses three identical

    nozzles to allocate

    hydraulic energy for

    increased bit life.

    To help select the most suitable bit hydrau-

    lics system, typical applications have been

    divided into four categories or zones deter-

    mined by formation types, ranging from very

    soft to very hard. Within each zone, the rela-

    tive importance of the three hydraulics

    system functions can be seen on the graph.

    Bit hydraulics performance can be enhanced

    by using this guide to select an appropriate

    system, which can then be refined for

    specific applications by consulting aSmith Bits representative.

  • 5/21/2018 Bits Catalog

    19/100

    15

    Roller Cone TechnologyTyphoon Hydraulics

    Smith Bits engineers use sophisticated

    computational fluid dynamics (CFD) analysis

    to ensure optimum flow for cuttings removal,

    so that the cutting structure is always drilling

    virgin formation. Typhoon* hydraulics is a

    feature offered for roller cone bits with a

    diameter of 16 in and larger, that uses both

    vectored extended (VE) nozzles and dome jet

    (J3) nozzles.

    Shamal* carbonate-optimized TCI drill bits withTyphoon hydraulics incorporate three vectoredextended (VE) nozzles and three dome jet (J3) innernozzles to apply maximum hydraulic energy to thebottom of the wellbore, enhancing cuttings removaland increasing ROP.

    CFD analysis allows Smith Bits engineers to opti-mize available hydraulic energy for maximium ROP.

    Superior Hole Cleaning for Large OD Boreholes

    www.slb.com/shamal

    VE nozzles direct the fluid flow with preci-

    sion to the leading edge of the cones, while

    the J3 nozzles direct flow towards the inter-

    mesh area between the cones. The

    combined effect of these six, precisely

    oriented nozzles is a flow pattern that signifi-

    cantly improves cone cleaning, optimizes the

    displacement of cuttings from the bottom of

    the hole up the drillstring, and maximizes

    ROP.

  • 5/21/2018 Bits Catalog

    20/100

    16

    Insert OptionsA large selection of insert geometries and material options, diamond

    or tungsten carbide, help to optimize bit characteristics for specific

    applications. A key focus of the Smith Bits R&D program, enhance-

    ments to inserts are constantly being incorporated into new and

    existing bit designs.

    Geometry Choices

    Smith Bits pioneered the use of specific insert shapes in 1995, anduses proprietary tools to determine the best geometry for a given bit

    design. Available options include the following:

    Conical and chisel inserts are designed for hard and soft forma-

    tions respectively.

    The unique geometry of the DogBone* durable and aggressive

    drillbit insert is designed for maximum ROP and impact resistance.

    The asymmetric conic edge (ACE) insert is a hybrid of the conical

    and chisel inserts. It has an offset conical top for increased

    strength, and a flatter leading side to enhance scraping. The

    design is highly resistant to breakage and impact damage, yet

    more aggressive and effective in softer formations than a standard

    conical insert. Incisor* concave drillbit insert combines the benefits of the ACE,

    chisel, and DogBone designs. With a sharp offset, C-shaped crest

    and larger corner radii, it is designed for soft to medium-hard

    formations.

    Material ChoicesInsert material grades are not specific to a particular design. Mate-

    rials can be optimized for individual applications to maximize perfor-

    mance, reliability, and durability.

    Smith Bits was the first company to offer diamond-enhanced inserts

    (DEI) in roller cone bits, and remains the performance leader in this

    technology, which helps ensure maximum durability in the most chal-

    lenging applications. Diamond inserts can be used in the heel row,

    the gauge row, and on the bit leg.

    Incisor DogBone ACE Relieved Gauge Chisel Conical

    Chisel

    Coarse Carbide Microstructure

    Diamond-Enhanced Insert

    Roller Cone TechnologyInserts

  • 5/21/2018 Bits Catalog

    21/100

    17

    Diamond-ImpregnationGrit Hot-Pressed Inserts (GHI) Technology

    GHIs are individual cylinders of impregnated material used in

    Kinetic* diamond-impregnated bits. Each insert is manufactured

    using a proprietary granulation process that ensures a much more

    uniform distribution of the diamond material than the conventional

    pelletization process. The result is a more consistent GHI, which is

    significantly more durable, maintains its shape, and drills faster for a

    longer period of time.

    Individual GHIs are similar to small grinding wheels, so the depth of

    cut with each rotation of the bit is very small. While drilling, GHIs

    continuously sharpen themselves by grinding away the bonding

    material to expose new diamonds. Smith Bits GHIs are customized

    with different bonding materials and diamonds to match the forma-

    tion being drilled and the drive mechanism used. Because the GHIs

    are raised and allow a greater flow volume across the bit face, they

    enable Kinetic bits to drill faster in a wider range of formations.

    Uniform diamond distribution and optimized mate-rial wear rates.

    Smith Bits GHIs are more durable than conven-tional GHIs, and will drill faster for a longer periodof time.

  • 5/21/2018 Bits Catalog

    22/100

  • 5/21/2018 Bits Catalog

    23/100

    19

    Fixed Cutter Products

  • 5/21/2018 Bits Catalog

    24/100

    20

    Directional PDC Drill BitMatrix or steel drill bits for improved directional response

    SHARC* High-Abrasion-Resistance PDC Drill BitMatrix or steel bits for improved durability and wear resistance

    Spear* Shale-Optimized Steel-Body PDC Drill Bit

    Steel body PDC drill bits for improved performance in shales

    Standard PDC Drill Bit Premium performance with excellent durability

    Kinetic Drill Bits Matrix bits for high rotary speed applications including positive

    displacement motors (PDMs) and turbodrilling

    Fixed Cutter Bits Product Line

  • 5/21/2018 Bits Catalog

    25/100

    21

    IDEAS* integrated drillbit design platform

    and field experience have shown that a

    single bit design can provide exceptional

    performance with a variety of directional

    drilling systems, if it is dynamically stable.

    The earlier perception was that each type of

    rotary steerable system (RSS) or steerable

    motor BHA required its own bit design with

    highly specialized directional features.

    Directional bits with IDEAS certification are

    stable and produce less torque and stick/slip

    in transitional drilling. The risk of time-

    consuming and costly trips due to vibration

    and shocks is greatly reduced.

    IDEAS certification for directional bits ensures excellent steering response and improvedperformance

    M Di 6 1 6Cutter SizeBlade Counti - IDEAS Certified

    D - IDEAS Directional Certified

    M/S - Matrix or Steel

    DirectionalNomenclature

    Type Size Availability, in

    SDi613 17 1/2

    SDi616 13 1/2

    MDi416 6 1/8

    MDi513 5 5/8, 6 1/8, 6 1/4, 7 7/8, 8 3/4

    MDi516 6 1 /8, 8 1/2

    MDi519 8 3/4, 14

    MDi613 6 3/4, 8 5/8, 8 1/2, 9 1/2, 9 7/8MDi616 8 1/2, 14 3/4

    MDi619 12 1/4, 14 1/2, 16, 17 1/2

    MDi713 5 7/8

    MDi716 8 1/2, 12 1/4, 14 3/4

    MDi719 8 1/2, 10 5/8, 12 1/4, 14 1/2

    MDi813 5 3/4, 8 3/4, 12 1/4, 14 1/2,

    14 3/4, 16 1/2

    MDi816 8 3/8, 8 1/2, 10 5/8, 12 1/4,

    13 3/4, 17 1/2, 18 1/8, 18 1/4

    Type Size Availability, in

    SD519 16, 17 1/4

    MD519 8 1/2, 12 1/4

    MD611 5 7/8

    MD613 6, 6 1/8

    MD616 6, 8 3/8, 9 7/8, 12 1/4, 14 3/4

    MD619 8 1/2, 9 1/2, 12 1/4, 17

    MD813 8 1/2MD816 6, 6 1/8, 8 1/2, 9 1/2, 12 1/4,

    16 1/2

    MD819 12 1/4

    MD913 8 1/2, 12 1/4

    MD916 8 1/2, 12 1/4

    MD919 12 1/4, 13 1/2

    Fixed Cutter BitsDirectional PDC Drill Bit

    www.slb.com/directional

  • 5/21/2018 Bits Catalog

    26/100

    22

    Type Size Availability, in

    MDSi613 5 7/8, 6, 6 1/8, 6 3/4, 7 7/8, 8 3/4

    MDSi616 7 7/8, 8 1/2, 8 3/4, 9 7/8, 12, 12 1/2, 16, 17 1/2

    MDSi716 7 7/8, 8 1/2, 8 3/4, 9 7/8, 12, 12 1/2, 16, 17 1/2

    MDSi619 14 3/4, 16

    MSi416 6 1/8, 6 3/4, 7 7/8, 8 1/2, 8 3/4

    MSi513 6 1/8, 6 1/4, 7 7/8

    MSi516 6 1/8, 6 3/4, 7 7/8, 8 1/2, 8 3/4, 9 7/8, 12MSi519 7 7/8, 8 1/2, 8 3/4, 9 7/8, 12 1/4

    SDSi519 12 1/4, 17 1/2

    MSi611 6 1/8

    MSi613 6, 6 1/8, 6 1/4, 6 1/2, 6 3/4, 7 7/8, 8 1/2, 8 3/4, 12

    MSi616 6, 6 1/8, 6 1/2, 6 3/4, 7 7/8, 8 1/4, 8 1/2, 8 3/4, 9 1/2, 9 7/8,

    10 5/8, 12 1/4, 14 3/4, 16

    MSi711 5 5/8, 5 7/8, 6

    MSi716 7 7/8, 8 1/2, 8 3/4, 9 7/8, 12, 12 1/2, 16, 17 1/2

    MSi816 7 7/8, 8 3/8, 8 1/2, 8 3/4, 9 7/8, 12 1/4, 16, 17 1/2

    MSi1013 12

    Fixed Cutter BitsSHARC High-Abrasion-Resistance PDC Drill Bit

    M D Si 6 1 9Cutter SizeBlade Counti - IDEAS Certified

    S - SHARC

    D - IDEAS Directional Certified

    M/S - Matrix or Steel

    SHARCNomenclature

    The cutting-structure layout of a SHARC* PDC drill bit features two

    rows of cutters set on certain blades. Each row reinforces the other

    to provide maximum durability over the critical nose and shoulder

    areas of the bit, ensuring that ROP capability is not compromised.

    Additionally, the double rows are oriented to ensure that hydraulic

    cleaning and cooling efficiency are maintained. This feature is

    important not only in abrasive interbedded sands, but also in surface

    intervals with high ROP or when hydraulic energy is compromised,

    for example, on motor runs.

    When drilling hard, highly abrasive formations, SHARC PDC bits

    maintain maximum ROP over the target interval. Drilling faster and

    staying downhole longer, these bits are achieving superior perfor-

    mance in challenging applications all over the world.

    The key to achieving both bit durability and maximum ROP is main-

    taining drillbit stability across a broad range of downhole conditions.

    SHARC bits are designed using the IDEAS* integrated drillbit design

    platform, specifically to eliminate vibration, resulting in maximum

    stability for superior wear resistance. Their durability eliminates

    unnecessary trips, saving time and costs for the operator.

    Bit durability and maximum ROP in abrasive formations

    www.slb.com/sharc

  • 5/21/2018 Bits Catalog

    27/100

    23

    Type Size Availability, in

    SDi513 6, 6 1/8, 6 1/4, 6 1/2, 6 3/4, 7 7/8, 8 1/2, 8 3/4

    SDi611 6 3/4, 8 3/4

    SDi613 8 1/2, 8 3/4

    SDi711 6 1/8, 6 1/2, 6 3/4

    SDi713 6 1/8, 6 3/4, 7 7/8, 8 1/2, 8 3/4

    Fixed Cutter BitsSpear Shale-Optimized Steel-Body PDC Drill Bit

    Spear PDC drill bits have been specifically designed to improve the economics of shale plays

    Spear* shale-optimized drill bits efficiently drill a curve as well as a

    long lateral hole section, minimize bit balling and short runs, improve

    ROP, and enhance directional control. Conventional PDC bit designs

    target either the curve or the lateral section, but not both.

    Efficient cuttings removalSpear drill bits minimize buildup of cuttings in front of the bit and

    improve ROP with the following engineered features:

    Directional mud flow cleans debris so that a sharp cutter edge

    always meets rock, maximizing ROP.

    Bullet-shaped body streamlines the bit, making it easier for

    cuttings to sweep around the body and into the junk slot.

    Reduced body diameter increases the distance between the

    borehole and the bit body in the junk slot, improving the ability of

    cuttings to pass through the slots. Greater area around the body

    allows the bit to pass over or through a cuttings bed, without blade

    packing and nozzle plugging.

    Greater blade height increases the junk slot area.

    S D i 6 1 3

    Cutter SizeBlade Count

    i - IDEAS Certified

    D - IDEAS Directional Certified

    Spear Shale-Optimized Steel-Body

    SpearNomenclature

    www.slb.com/spear

    Spear bits feature a bullet-shaped body profile

    that makes it easier for cuttings to sweep around

    the body and into the junk slot

  • 5/21/2018 Bits Catalog

    28/100

    24

    Fixed Cutter BitsStandard PDC Matrix and Steel Bits

    M i 6 1 6Cutter Size

    Blade Count

    i - IDEAS Certified

    M/S - Matrix or Steel

    Standard PDCNomenclature

    Features such as cutter types, cutter layout,

    and blade geometry are continuously being

    evaluated and improved to deliver value and

    drive down drilling costs. Certification with

    IDEAS* integrated drillbit design platform

    ensures these bits offer optimum

    performance.

    The workhorse of the oilfield,delivering premiumperformance with superiordurability.

    8 1/2-in Mi616

    Type Size Availability, in

    Mi413

    Mi416

    Mi419

    Mi513

    Mi516

    Mi519

    Mi613

    Mi616

    Mi619

    Mi713

    Mi716

    Mi811

    Mi813

    Mi816

    Mi913

    Mi916

    Mi919

    Mi1016

    S416

    S422

    S516

    S519

    S522

    S613

    S616

    6 1/2

    6 1/8, 6 1/4, 6 3/4, 7 5/8, 7 7/8

    6 1/8, 8 1/2, 9 7/8

    6 1/4, 6 1/2, 7 7/8, 8 3/4

    6 1/2, 8 3/4, 12 1/4

    8 3/4, 9 7/8, 12-1/4

    6 1/2, 7 7/8, 8 3/4

    7 7/8, 9 7/8, 12 1/4

    12 1/4, 17

    6 1/8

    7 7/8, 8 3/4, 12, 12 1/4, 14 3/4

    6

    6 1/8, 6 3/4, 10 5/8, 17 1/2

    12 1/4, 17 1/2

    7 7/8, 12 1/4

    12 1/4, 14, 16

    16

    12 1/4

    6 3/4

    6,12 1/4

    8 1/2,12 1/4

    8 1/2, 10 5/8, 12 1/4, 13 1/2

    14 3/4, 16, 17, 17 1/2

    12 1/4

    16

    8 1/2, 12 1/4, 17 1/2

    Type Size Availability, in

    S619

    S716

    S719

    S816

    S819

    Si419

    Si519

    Si613

    Si616

    Si619

    Si819

    M413

    M416

    M419

    M509

    M511

    M513

    M516

    M519

    M609

    M613

    M616

    M619

    M711

    M713

    M716

    M809

    M813

    M816

    M909

    M916

    M1609

    8 1/2, 12 1/4, 17 1/2

    14 3/4

    12 1/4

    16, 17 1/2, 26

    26

    8 1/2

    8 1/2, 12 1/4

    16

    12 1/4

    13 1/2

    23, 24

    7 7/8

    6, 7 7/8

    8 1/2

    3 3/4

    4 1/2

    4 3/4, 4 7/8, 6 1/8, 6 1/4, 7 7/8

    5 7/8, 9 7/8, 11 5/8, 12 1/4, 16

    6, 9 7/8, 12 1/4

    3 5/8, 3 3/4, 4 1/8, 4 1/2, 4 3/4

    6, 8 1/2, 11 5/8, 12 1/4

    6 3/4, 9 7/8, 12 1/4

    7 7/8, 17 1/2

    5 7/8

    8 1/2, 8 3/4, 9 1/2, 12 1/4

    6, 8 3/8, 12 1/4

    6, 6 1/8, 6 3/4

    6, 7 7/8, 9, 12 1/4

    16

    4 3/4, 5 7/8, 6, 6 1/2

    8 1/2

    8 1/2, 8 3/4

    www.slb.com/pdc

  • 5/21/2018 Bits Catalog

    29/100

    25

    Designed for superior performance when drilling at high rotary

    speeds through the toughest, most abrasive formations, Kinetic* bits

    are built with precisely engineered grit hot-pressed inserts (GHIs)

    and thermally stable polycrystalline (TSP) diamond inserts, premium

    PDC cutters, and proprietary diamond-impregnated matrix materials.

    Each element is chosen to optimize both durability and ROP.

    Application-specific designMost Kinetic bits use strategically placed premium PDC cutters in

    the cone area to improve drillout capability and maximize ROP, while

    the impregnated matrix material enhances durability. TSP diamond

    inserts are positioned on the gauge to ensure that the bit maintains

    a full-gauge hole. In extremely abrasive applications, TSP diamond

    elements are also placed on the bit shoulder for increased wear

    resistance in this critical area. Kinetic bits can be customized with

    different bonding materials and diamonds to match the formation

    being drilled and the drive system used, making the bits ideal for

    exploiting the higher rotational velocities possible with turbodrills.

    The bit uses a combination of center-flow fluid distribution and

    precisely placed ports to enhance bit cooling and to ensure efficient

    bit cleaning. These functions are particularly important in softerformations, enabling the bit to drill mixed lithologies effectively. There

    is no need to trip to change the type of bit. Kinetic bits are able to drill

    PDC-drillable shoe tracks. They are cost-effective in overbalanced

    applications, where drilling with a conventional fixed cutter or roller

    cone bit results in low ROP and reduced footage.

    A hybrid design, designated with an H in the bit nomenclature, is

    a combination of a traditional PDC bit and a diamond-impregnated

    bit. Hybrid Kinetic drill bits are suitable in borderline-PDC-drillable

    formations.

    High performance with turbodrillsBecause of the inherent power and longevity of a turbodrill

    compared with a positive displacement motor (PDM), a Kinetic bit

    delivers a particularly high performance when combined with a

    Neyrfor* high-performance turbodrill system.

    Central flow

    Open face foroptimum clearing Brazed--in GHI

    Cast-in GHI

    Dedicated fluidport

    Application-tunedimpregnated bodymaterial

    Type Size Availability, in

    K503 5 12 1/4

    K505 3 3/4, 5 7/8, 6, 6 1/8, 6 3/4, 8 1/2, 12, 14 3/4, 16

    K507 6, 6 1/2, 8 3/8, 8 1/2, 8 3/4, 12 1/4

    K703 4 1/2 8 3/4

    K705 3 3/4, 6 12 1/4

    K707 8 1/2, 14 3/4

    KH613 5 7/8, 6KH813 8 3/8, 8 1/2, 9 1/2, 12 1/4

    Fixed Cutter BitsKinetic Diamond-Impregnated Bit for High-Speed Applications

    www.slb.com/kinetic

    Kinetic bits have established world and numerous field records for the most footage drilled andthe highest ROP.

    KH 8 1 3Cutter Size

    Blade Count

    Hybrid

    Kinetic Impreg

    KineticNomenclature

  • 5/21/2018 Bits Catalog

    30/100

    26

    L FeatureLow Exposure(MDOC Managed Depth Of Cut)Feature: Cutter backing raised to minimize excessive depth of

    cut because of formation heterogeneity.

    Advantage: Reduces cutter loading; minimize torque in transitional

    drilling.

    Benefit: Minimizes cutter breakage and extends bit life.

    M FeatureReplaceable Lo-Vibe InsertsFeature: Lo-Vibe* depth of cut control inserts that can be

    replaced when needed

    (wear, breakage, etc.).

    Advantage: Limits excessive depth of cut and helps reduce

    torsional vibration.

    Benefit: Superior ROP and bit life.

    V FeatureLo-Vibe OptionFeature: Lo-Vibe depth of cut control insert.

    Advantage: In applications in which bit whirl is a problem, the Lo-

    Vibe option improves bit stability and reduces potential

    for damage to the cutting structure by restrictinglateral movement and reducing the effects of axial

    impacts.

    Benefit: Optimized ROP and bit life. Long drilling intervals

    without need for tripping.

    Fixed Cutter BitsOptional Features

  • 5/21/2018 Bits Catalog

    31/100

    27

    H FeatureAnti-balling

    Feature: Higher number of nozzles than standard.Advantage: Increased cleaning, cooling, and cuttings evacuation

    with available hydraulic flows; higher flow rates with

    minimal increase in pump pressure, and reduced risk

    of bit balling.

    Benefit: Superior ROP and bit life; longer drilling intervals

    without the need for tripping.

    K FeatureImpregnated Cutter BackingFeature: Diamonds impregnated in the matrix behind the PDC

    cutters.

    Advantage: Limits the progress of PDC cutter wear.

    Benefit: Increased footage drilled in abrasive applications.

    Z FeatureTSP Diamonds on Leading EdgeFeature: Thermally stable polycrystalline (TSP) diamonds are

    placed on the leading edge of each blade.

    Advantage: Enhances durability in specific locations on the bit

    profile.

    Benefit: Increases wear resistance, ensures full-gauge hole,

    and extends bit life.

    Fixed Cutter BitsOptional Features

  • 5/21/2018 Bits Catalog

    32/100

    28

    N Feature

    Fewer Nozzles than StandardFeature: Lower than standard nozzle count.

    Advantage: Reduced nozzle count to best match drilling, formation,

    and hydraulic system capabilities; reduces the flow

    rate required to achieve an appropriate hydraulic

    horsepower per square inch (HSI); avoids the use of

    numerous, smaller nozzles that can become plugged.

    Benefit: Superior ROP and bit life; longer drilling intervals

    without the need for tripping.

    Y Feature30-Series NozzlesFeature: Contains 30-series nozzles.

    Advantage: Allows more freedom in cutting structure design,

    particularly for smaller bits with limited areas for

    placement of larger nozzles.

    Benefit: High efficiency for cleaning, cooling, and cuttings

    evacuation without compromising the cutting

    structure, which could reduce ROP or bit life.

    W Feature40-Series NozzlesFeature: Contains 40-series nozzles.

    Advantage: Increased thread size for resistance to wear and

    erosion.

    Benefit: Reduced pop-up force when tightening the nozzle.

    U Feature50-Series NozzlesFeature: Contains 50-series nozzles.

    Advantage: Maximum adjustable total flow area (TFA) for smaller

    or heavier-set designs.

    Benefit: High efficiency for cleaning, cooling, and cuttings

    evacuation without compromising the cutting

    structure, which could reduce ROP or bit life.

    Fixed Cutter BitsOptional Features

  • 5/21/2018 Bits Catalog

    33/100

    29

    Q Feature

    Fixed PortsFeature: Incorporates fixed ports.

    Advantage: Optimizes hydraulics in applications where the use of

    nozzles compromises the bit design because of space

    limitations or other similar reason; provides additional

    cleaning of the cutting structure.

    Benefit: Improved ROP and bit life.

    R FeatureRestrictor Plate in the PinFeature: Nozzle fitted in the pin of the bit in high-pressure-drop

    applications.

    Advantage: Splits the pressure drop between the nozzle in the pin

    and the nozzles on the bit face.

    Benefit: Allows installation of larger nozzles in the bit, reducing

    nozzle velocity and bit body erosion, extending bit life.

    E FeatureExtended Gauge LengthFeature: Longer gauge than standard.

    Advantage: Enhances bit stability and allows more area for gauge

    protection components.

    Benefit: Improved hole quality.

    Fixed Cutter BitsOptional Features

  • 5/21/2018 Bits Catalog

    34/100

    30

    S Feature

    Short Gauge LengthFeature: Short gauge length

    Advantage: Reduced bit height improves bit steerability for

    directional and horizontal applications. It also reduces

    slide time and footage by achieving builds and turns

    more quickly.

    Benefit: Lower cost per foot, higher overall ROP.

    A FeatureActive GaugeFeature: Active gauge.

    Advantage: More aggressive side-cutting.

    Benefit: Useful for openhole sidetrack applications.

    B FeatureBackreaming CuttersFeature: Backreaming cutters.

    Advantage: Strategic placement of cutters on the upside of each

    blade, to allow backreaming in tight spots, reduces the

    potential of bit sticking while pulling out of the hole.

    Benefit: Allows a degree of backreaming, sufficient to

    condition a borehole without major risk of gauge pad

    wear.

    Fixed Cutter BitsOptional Features

  • 5/21/2018 Bits Catalog

    35/100

    31

    T FeatureTurbine SleeveFeature: Turbine sleeve.

    Advantage: Reduces vibration and hole spiraling in turbine

    applications; sleeve lengths can be varied to best

    match a specific application.

    Benefit: Improved ROP and bit life; long drilling intervals

    without the need for tripping.

    PXX FeatureFull Diamond Gauge Pad on

    Turbine SleeveFeature: Full diamond gauge pad on turbine sleeve.

    Advantage: Diamond-enhanced inserts to provide the greatest

    possible gauge protection in highly abrasive

    formations and underbalanced drilling.

    Benefit: In-gauge hole and long gauge life in extreme drilling

    environments; longer drilling intervals without the

    need for tripping.

    PX FeatureDiamond-Enhanced Gauge ProtectionFeature: Diamond-enhanced gauge protection.

    Advantage: Thermally stable polycrystalline (TSP) diamonds

    provide extra protection to the gauge.

    Benefit: In-gauge hole and longer bit life; longer drilling

    intervals without the need for tripping.

    Fixed Cutter BitsOptional Features

  • 5/21/2018 Bits Catalog

    36/100

    32

    D FeatureDOG Drilling on Gauge SleeveFeature: DOG* drilling on gauge sleeve

    Advantage: Reduces hole spiraling.

    Benefit: Enhances BHA stability and helps maintain an in-

    gauge wellbore.

    C FeatureConnection Not API StandardFeature: Nonstandard bit connection

    Advantage: Allows nonstandard box connection for a given bit

    size, to minimize the length between the bit box and

    the turbine or motor pin.

    Benefit: Provides stabilization, reduces hole spiraling, and

    provides additional gauge protection.

    I FeatureIF ConnectionFeature: IF connection replaces the standard connection.

    Advantage: Allows the bit to conform to the connection type of

    directional tools.

    Benefit: Provides more flexibility in configuring a drilling

    assembly.

    Fixed Cutter BitsOptional Features

  • 5/21/2018 Bits Catalog

    37/100

    33

    Product Line Prefix Description

    Di IDEAS certified directional designA ARCS & ARCS Advanced

    V VertiDrill

    S SHARC

    C Carbonate

    HOX Heavy Oil Series

    M Matrix Body

    S Steel Body

    K Kinetic Impregnated Bit

    H Kinetic Hybrid Bit

    D Natural Diamond Bit

    L LIVEPR Pilot Reamer

    T Turbine

    ST Side Track

    SHO Staged Hole Opener

    QD Quad-D Dual Diameter

    G Reamers with API Connections (box down, pin up)

    R Reamers with IF Connections (

  • 5/21/2018 Bits Catalog

    38/100

  • 5/21/2018 Bits Catalog

    39/100

    35

    Roller Cone Products

  • 5/21/2018 Bits Catalog

    40/100

    36

    Tungsten Carbide Insert (TCI) bits- Gemini* dynamic twin-seal drill bit

    - Shamal* carbonate-optimized TCI drill bit

    - Xplorer* slimhole TCI drill bit

    - FH TCI* drill bit

    Milled Tooth (MT) bits- Xplorer Expanded* soft-formation milled tooth drill bit

    TCT* two-cone drillbit technology

    Standard roller cone bits - Milled tooth, TCI, and open-bearing bits for all applications

    Roller Cone Bits Product Line

  • 5/21/2018 Bits Catalog

    41/100

    37

    Roller Cone BitsGemini Dynamic Twin-Seal Drill Bit

    The Gemini seal system consists of a primary seal that protects the bearings, and a secondaryseal that protects the primary seal, making this system the industry leader in durability andreliability.

    8 3/8 in GF15, GF20, GF40, GFi50

    8 1/2 in GF05, GF06, GF08, GF10, GF15, GF20,GF25, GF30, F30, GF40, GF45,

    GF50, GF65, GF80, GFA21, GFi08, GFi10, GFi12, GFi20, GFi23, GFi28,

    GFi30, GFi45, GFi50

    8 5/8 in GF15, GF45

    8 3/4 in GF10, GF15, GF27, GF40

    9 1/2 in GF20, GF21, GF30, GF45, GFVH

    11 5/8 in GF15, GF20

    12 in GF10, GF20, GF28

    12 1/4 in G04, GF05, GF10, GF15, GF20, GF26, GF30, GF37, GF40, GF45, GF47,

    GF57, GFi05, GFi06, GFi12, GFi23, GFi28, GFi30, GFi35, GFi40, GFi45,

    GFi47, GFK30, GFK57, GFKi28, GGH+, MGGH+

    14 3/4 in G10, G15, G25, G40

    16 in G18, GGH+, MGGH+

    17 1/2 in G02, G10, G15, G28, G30, Gi01, Gi03, Gi12, GGH+

    22 in Gi06

    24 in G04

    26 in G04, G28

    The proprietary dual-material primary seal

    combines a highly wear resistant, dynamic

    face elastomer and a softer energizing

    material that exerts a consistent contact

    pressure. The bullet-shaped seal has a large

    cross-sectional profile to provide maximum

    protection for the bearing.

    The secondary seal is also made from a mix

    of patented materials, and is designed to

    prevent abrasive particles in the wellbore

    fluids from coming into contact with the

    bearing seal. A thermoplastic fabric

    reinforced with Kevlar is positioned on the

    dynamic face, embedded in an elastomer

    matrix. The fabric provides resistance to

    wear and tear, and heat damage, in addition

    to acting as a barrier to abrasive particles.

    The elastomer matrix provides elasticity and

    proven sealing ability.

    Although they work independently, the sealscreate a synergy that allows them to

    17 1/2-in Gi03

    G F i 3 5Cutting structure

    i - IDEAS certified

    Gemini Designation

    GeminiNomenclature

    www.slb.com/gemini

    perform reliably for extended periods of time

    at higher RPMs, heavier drillstring weights,

    extreme dogleg severity, and increased mud

    weights and pressures. Gemini* drill bits are

    available in a wide range of sizes, as both

    TCI and milled tooth bits.

    BearingsGemini bits can be equipped with roller

    bearings (bit size 12 in) or friction

    bearings (bit size 12 in).

    Cutting StructureDifferent cutter layouts are available. TCIs of

    various grades and geometries have been

    developed to produce a durable and

    effective cutting structure. IDEAS*

    integrated drillbit design platform is used to

    optimize the cutting structure, so that loads

    are more evenly distributed over the inserts

    of all three cones, producing a well-

    balanced bit with reduced risk of bearingfailure.

  • 5/21/2018 Bits Catalog

    42/100

    38

    The Shamal* product line incorporates a

    range of TCI bits developed for maximizing

    performance in hard carbonate formations.

    These bits use a range of proprietary, coarse

    carbide grades, which are designed to

    combat heat checking and subsequent

    chipping and breakage of inserts, the

    primary dull characteristics when drilling

    hard carbonates.

    Incorporating unique cone layouts and insert

    geometries, the Shamal product line is

    providing superior ROP and durability in

    challenging

    applications throughout the world.

    Roller Cone BitsShamal Hard Carbonate-Optimized TCI Drill Bit

    12-in GFS05BVCPS

    G S i 0 5XX Cutting Structure

    i - IDEAS certified

    Shamal Feature

    Bearing Prefix

    ShamalNomenclature

    8 1/2 in GFS05, GFS06, GFS15, GFS20, GFS30, GFSi10, GFSi23, GFSi28,

    MFS04, MFS10T, MFS20B

    8 3/4 in GFS15

    11 5/8 in GFS30

    12 in GFS28

    12 1/4 in GFSi01, GFS04, GS04, GFS05, GS05, GFS06, GFSi06, GFS10,

    GS10, GFS11, GFS15, GS15, GFS20, GFS26, GFS30, GFSi28

    14 3/4 in GS10

    15 1/2 in GS1016 in GS03, GS10, GS12, GS18, GS30, GSi01, GSi03, GSi06, GSi12,

    GSi15, GSi18, GSi20

    17 1/2 in GS03, GS05, GS10, GS12, GS15, GS18, GS28, GSi01, GSi12, GSi18

    22 in GS04, GS12, GSi06, GSi12

    23 1/2 in GS04

    24 in GS18

    26 in GS04, GS18

    28 in GS04, GS18, GSi18

    36 in GSi15

    Shamal tungsten carbide

    www.slb.com/shamal

    Shamal drill bits are designed for hard carbonate drilling, with specifically designed tungstencarbide inserts.

  • 5/21/2018 Bits Catalog

    43/100

    39

    Roller Cone BitsXplorer Premium Slim Hole TCI Bit

    Xplorer drill bits provide consistently superior performance in applications ranging from verysoft to ultrahard formations.

    Maximum steerability and strengthXplorer* slimhole TCI drill bits have ultrashort leg forgings, which

    maximize steerability at extreme build angles, enabling the most

    demanding directional programs. The forging design also

    strengthens the chassis and meets the hydraulic demands of modern

    drilling.

    Harder-wearing seals

    To handle the high rotation speeds typically seen in the formations inwhich slimhole bits are used, a dual-material Bullet* drillbit bearing

    seal is used for soft formation insert bits (IADC 4-1-7X to 5-4-7Y). This

    system reduces seal wear while limiting temperature buildup in the

    bearing section through the use of matched, dual elastomers.

    X R i 2 0

    XX - Cutting Structure

    i - IDEAS Certified

    Xplorer Nomenclature

    XplorerDesignation

    3 3/4 in XR20, XR40

    3 7/8 in XR30, XR50

    4 1/8 in XR30, XR50

    4 1/2 in XR30

    4 5/8 in XR30, XR50

    4 3/4 in XR15, XR20, XR30, XR40, XR50, XR70

    4 7/8 in XRi15, XR20, XR30, XR50

    5 1/2 in XR20, XR40

    5 5/8 in XR30, XR40, XR50

    5 7/8 in XR15, XR20, XR30, XR40, XR50, XRi40, XRi50, XRS15

    6 in XR10, XR12, XR15, XR20, XR30, XR40, XR45, XR50, XR65, XR70,

    XRS30, XRi15, XRi20, XRi40, XRi45, XRi50

    6 1/8 in XR10, XR15, XR20, XRSi20, XR25, XR30, XRi30, XRi35, XR38, XR40,

    XR50, XR60, XRi65, XR68, XR70, XR90, XR35, XRi20, XRi28, XRi40,

    XRi45, XRi50, XRKi65

    6 1/4 in XR20, XR30, XR40, XR50, XR70, XRi30, XRi35, XRi45

    6 1/2 in XR10, XR15, XR20, XR30, XR40, XR45, XR50, XR60, XR68,

    XR70, XR90

    6 3/4 in XR10, XR20, XR25, XR32, XR40, XR50, XRi30

    6 1/2-in XR20T

    www.slb.com/xplorer

    For harder formation Xplorer bits (with IADC codes 6-1-7X and

    higher), a rotary O ring seal with optimized properties is used,

    which significantly increases the wear resistance of the seal

    compared to conventional materials. These O rings result in

    market-leading bearing performance in hard formations.

    Optimum cutting structuresIndividual cutter layouts, as well as a complete range of inserts,

    insert grades, and geometric enhancements have been developed

    specifically for Xplorer bits to reduce breakage, maintain full gauge,

    and increase ROP. Features such as Ridge Cutters* drillbit chisel

    inserts, significantly reduce cone shell wear and allow the main

    cutting structure to function more effectively.

  • 5/21/2018 Bits Catalog

    44/100

    40

    Milled tooth drill bits that are specifically designed to drill soft to firm formations.

    X R +

    XX - Premium Milled Tooth Cutting Structure

    Xplorer Nomenclature

    XplorerDesignation

    Enhanced ROPXplorer Expanded* milled tooth drill bits are specifically designed to

    drill soft to firm formations with superior ROP and reliability. The bits

    are equipped with the Flex-Flo* adaptive hydraulics system, offering

    the widest range of options for maximizing ROP and ensuring

    effective hole cleaning in any application.

    Extremely wear resistant MIC2* drillbit hardfacing material provides

    durability, enabling the bits to drill at a high ROP for prolonged

    periods. The cutting structure is designed for for maximum shearing

    and scraping action in the softer formations encountered in milled

    tooth applications.

    Reliable seals and bearingsAll Xplorer Expanded bits with 8 1/2-in or larger diameter benefit

    from the proven reliability of the dynamic twin bearing-seals system

    used by Gemini* drill bits. The Spinodal* roller cone drillbit friction

    bearing used is both reliable and durable. Bit sizes 13 in and

    greater incorporate premium sealed roller bearings.

    Roller Cone BitsXplorer Expanded Soft-Formation Milled Tooth Drill Bit

    17 1/2-in XR+ ODVEC

    XR+, in 4 1/2, 4 3/4, 4 7/8, 5, 5 1/2, 5 5/8, 5 3/4, 5 7/8, 6, 6 1/8, 6 1/4,

    6 1/2, 6 3/4, 7 7/8, 8 3/8, 8 1/2, 8 3/4, 9 1/2, 9 7/8, 10 5/8, 11 5/8,12 1/4, 13 1/2, 13 3/4, 14 1/2, 14 3/4, 15, 15 1/2, 16, 17, 17 1/2,

    18 1/8, 18 1/2, 19 1/4, 20, 21 3/4, 22, 23, 24, 26, 31, 32, 32 1/4,

    32 3/8, 33, 36

    www.slb.com/xr-expanded

  • 5/21/2018 Bits Catalog

    45/100

    41

    Roller Cone Products for Geothermal and High-Temperature Applications

    Geothermal and high temperature drill bits

    High temperature drilling environments, seen most commonly in

    geothermal wells, provide a unique set of challenges for downhole

    equipment. In many of these applications the tungsten carbide

    insert (TCI) roller cone bits used to drill these wells must endure hard

    and abrasive formations to steam or hot rock in basement

    formations where temperatures can exceed 500 degF.

    At that temperature, a standard 300 degF-rated bits elastomer seals

    and lubricating material quickly degrades, causing bearing failure,

    resulting in operational inefficiencies: reduced on-bottom drilling

    hours leading to multiple bit runs/trips, and increased development

    costs.

    Drilling for unique energy calls for a unique bitKaldera high-temperature roller cone drill bit represents a new line

    of bits with an innovative bearing system that comprises new propri-

    etary composite elastomer seals with specialized fabric compounds

    and a proprietary high-temperature grease formula. These innova-

    tions increase seal life, lubricity, and load capacity at elevated

    temperatures for HT applications.

    Proven durability in high-temperature applicationsTested against baseline bits, in geothermal superheated steam appli-

    cations where temperatures can reach 530 degF, the new Kaldera

    roller cone bit was clearly the top performer:

    On-bottom drilling time was 3% to 37% greater

    Average run length was 33% greater

    Roller Cone BitsKaldera

    www.slb.com/kaldera

    6 in XRK40

    6 1/8 in XRK40

    7 7/8 in FHKi30

    8 1/2 in 47YGA, FHK15, FHK30, FHK45, FHKi40, FHKi50, FHKi69

    9 7/8 in FHK30, FK47, FK50, FK57

    10 5/8 in GFK47

    12 1/4 in 47YG, GFK15, GFK30, GFKi28, GFK10

    17 in GSK20, GSKi18

    22 in GSKi12

    5 7/8 in XRK+

    8 1/2 in XRK+

    Milled Tooth

    TCI

    Kaldera Nomenclature

    Milled Tooth

    X R K +

    XX - Premium MilledTooth Cutting Structure

    Xplorer -Kaldera

    Designation

    G F K 47

    XX - Premium TCICutting Structure

    Gemini -Kaldera

    Designation

    TCI

  • 5/21/2018 Bits Catalog

    46/100

    42

    Roller Cone BitsFH Single-Seal TCI Drill Bit

    FH TCI roller cone drill bits offer superior performance in a wide variety of applications at alower cost per foot.

    Optimized cutting structureFH* TCI drill bits have patented insert and cutter geometries.

    Engineers use the IDEAS* integrated drillbit design platform to

    precisely monitor the interaction between the cutting elements and

    the rock, and optimize bit design to allow the maximum amount of

    mechanical energy to be applied to the formation.

    Reliable seals and bearingsThe bullet-shaped, dual dynamic seals of FH TCI bits have undergone

    extensive finite element analysis (FEA) in a laboratory to ensure

    reliability. The bearings used are the latest evolution of the silver-

    plated Spinodal* roller cone drillbit friction bearings. The proven

    properties of the bearing material, along with the friction-reducing

    effects of the silver, combine to create a longer lasting, highly reliable

    bearing package.

    Application-specific hydraulicsThe Flex-Flo* adaptive hydraulics system offers a range of hydraulic

    configurations that are optimized for specific applications.

    Computational fluid dynamics software, and our bit flow visualization

    system were used to design this feature.

    F H i 2 8

    XX - Cutting Structure

    i - IDEAS Certified

    FH Nomenclature

    FHDesignation

    8 3/4-in FH28GVPS7 7/8 in FHi20, FHi21, FHi23, FHi24, FHi26, FHi28, FHi30, FHi35, FHi38,

    FHi40, FHi45, FHi50, FHi43, FHKi30, FH25, FHi08, FHi18,

    FHi37, FHi39

    8 1/2 in FH23, FHi04, FHi20, FHi21, FHi28, FHi40, FHi69, FH30, FH35,

    FH40, FH45, FH50, FHi90, FHK08, FHK30, FHKi 40, FHKi50,

    FHKi69

    8 3/4 in FH16, FHi18, FH20, FHi20, FHi21, FHi23, FHi25, FH28, FHi28,

    FHi29, FHi30, FH32, FHi35, FHi37, FHi38, FHi40, FH43, FH45,

    FHi50, FH23, FH30, FH35, FH40, FH50, FHi32, FHi39, FHi43,

    FHi45, FHi47, FHi55, FHi90

    9 7/8 in FH23, FH28, FH30, FH35, FH40, FH45, FH50, FHi12, FHK30

    12 1/4 in FH24, FH50

    www.slb.com/FH

  • 5/21/2018 Bits Catalog

    47/100

    43

    Roller Cone BitsTCT Two Cone Drillbit Technology

    Smith Bits TCT* two-cone drill bits are designed using the dynamic

    modeling capabilities of the IDEAS* integrated drillbit design

    platform. The process includes evaluation and testing in a virtual

    environment to reduce vibration, enhance stability, and increase ROP.

    Optimal cutting structureExtensive analysis ensures that the cutting structure layout optimally

    exploits the bits unique characteristics. Two-cone bits have lower

    tooth counts than equivalent three-cone bits, and higher point

    loading per tooth for improved formation penetration. They also

    benefit from current technology for enhanced insert geometries and

    the latest carbides and hardfacing materials.

    Five-nozzle hydraulic configurationTCT two-cone drill bits can incorporate five nozzles, four outboard

    and one center jet. The field-proven V-Flo* vectored-flow nozzle

    configuration precisely positions and directs the five nozzles for

    increased impingement pressure and optimum cutting structure

    cleaning and cuttings evacuation, thereby improving penetration

    rates. The five-nozzles significantly increase the available options for

    directing fluid flow, compared with a three-cone bit that uses three

    nozzles.

    Enhanced stabilityTwo-cone bits have four points of stabilization. The lug-pad and leg-

    back placement, along with the forging geometry, reduces vibration,

    increases bit life, and enables a higher ROP. In addition, the lug pads

    and leg backs are protected by tungsten carbide inserts to stabilize

    the bit and ensure a full-gauge wellbore.

    Reliable twin-seal systemThe dynamic twin-seal system of Gemini* bits is also employed by

    TCT two-cone drill bits. It comprises a pair of seals working together

    to provide the most reliable and robust sealing mechanism available

    in roller cone bits. The bits maintain seal integrity under the harshest

    conditions, including high rates of rotation, weight on bit, dogleg

    severity, mud weights, temperature, and pressure.

    6 1/2 in TCTi+

    7 7/8 in TCTi20

    8 1/2 in TCTi+

    8 3/4 in TCTi+, TCT20, TCT37

    9 7/8 in TCTi+

    12 1/4 in TCTi+, TCT11, TCT12, TCTi11

    16 in TCT+, TCTi+

    17 1/2 in TCT10, TCTi+

    T C T i +

    XX - Premium MilledTooth Cutting Structure

    i - IDEAS Certified

    TCT Nomenclature

    TCTDesignation

    12 1/4-in TCI TCTi

    12 1/4-in MT TCTi+

    www.slb.com/tct

    More aggressive roller cone designs

  • 5/21/2018 Bits Catalog

    48/100

    44

    The standard line of Smith Bits journal and roller bearing bits delivers premium performance.These bits are the focus of ongoing product improvement, which enhances existing designs andintegrates new materials technology.

    Roller Cone BitsStandard Milled Tooth, TCI and Open Bearing Bits

    Standard bits are continuously improved in order to aggressively

    drive down drilling costs. Among the features and materials

    incorporated into the standard product offering are Spinodal* roller

    cone drillbit friction bearings, advanced bearing lubricants, the

    Flex-Flo* adaptive hydraulics system, MIC2* drillbit hardfacing

    material, diamond-enhanced inserts, coarse carbide inserts, and

    relieved-gauge inserts.

    3 3/4 in OFH, OFM

    6 3/4 in

    6 in FDGH, FHV

    7 1/2 in FDT

    7 7/8 in FDS+, FI18, F26Y, F27Y, F27iY, F30Y, F37HY, FI39HY, F45H, F47HY,

    F47YA, F49YA, F57Y, F59HY, F67Y, F80Y, F85Y, F90Y

    8 3/8 in MFDGH, SVH, F37Y, F57Y

    8 1/2 in F10, F37HY, F37Y, F47HY, F57Y, F67Y, F80Y, F85Y,

    FDGH, FDS+, MFDGH

    8 3/4 in FDS+, F12V, F26Y, F27iY, F30T, F37HUY, F37HY, F39HY, F40YA, 46HY,

    F47HY, F47YA, F50YA, F59Y, F67Y, F80Y, F85Y, F90Y

    8 7/8 in F40YA, F50YA

    9 1/2 in FDS+

    9 7/8 in FDS+, F10B, F37Y, F47HY, F59Y, F67Y, F80Y, F85Y, F90Y

    10 5/8 in F37, F47Y, F67Y, F85Y, F90Y

    11 in F20, F20Y, F27Y, F37Y, F47Y, FDS

    11 5/8 in F30, F47Y, FDGH, MSVH

    12 1/4 in F25Y, F37Y, F40, F47YA, F57, F67, F80Y, F90Y, FDGH, FDS+, FDT

    14 3/4 in F30

    17 in MSDGH

    17 1/2 in DSJ

    20 in MSDGH

    22 in MSDGH

    23 in DSJ, MSDGH

    26 in DSJ, MSDGH

    28 in MSDGH, DSJ

    32 in MSDSSH

    34 in MSDGH

    36 in DSUJ

    12 1/4-in FVH

    Standard Nomenclature/Milled Tooth Bits

    F V H

    Heel Inserts

    Medium to Hard Formation Type

    Bearing Prefix

    8 3/4-in F12

    Standard Nomenclature/TCI Insert Bits

    F 1 2

    XX - Cutting Structure

    Bearing Prefix

    www.slb.com/rockbits

  • 5/21/2018 Bits Catalog

    49/100

    45

    D FeatureDiamond-Enhanced Gauge Row InsertsInsertsFeature: Diamond-enhanced gauge inserts.

    Advantage: Significantly lower gauge-row wear and breakage

    rates, and greater wear-resistance in highly abrasiveapplications.

    Benefit: High-quality, full-gauge wellbore over significantly

    longer intervals compared with tungsten carbide

    gauge inserts.

    TD FeatureDiamond-Enhanced Trucut

    Gauge ProtectionFeature: Diamond-enhanced, semiround-top, on-gauge inserts

    provide the finish cut-to-gauge for Trucut* drillbit

    gauge system. Off-gauge inserts are made of tungsten

    carbide.

    Advantage: Suitable for more abrasive environments; more

    durable than standard Trucut gauge configuration.

    Benefit: Extended bit-gauge life results in long intervals of

    quality, in-gauge borehole.

    SD FeatureShaped Diamond-Enhanced Gauge InsertsFeature: 100% shaped diamond-enhanced gauge inserts.

    Advantage: Shaped geometry creates a more aggressive cutting

    structure.

    Benefit: Maximum ROP and high-quality, in-gauge borehole for

    the longest possible intervals in highly abrasive

    environments.

    Roller Cone BitsOptional Features

  • 5/21/2018 Bits Catalog

    50/100

    46

    B Feature

    Binary Gauge ProtectionFeature: Small, semiround-top inserts positioned between

    primary gauge inserts.

    Advantage: Smaller inserts improve wear resistance.

    Benefit: Improved bit-gauge durability and longer, in-gauge bit

    runs.

    BD FeatureDiamond-Enhanced Insert Binary

    Gauge ProtectionFeature: Diamond-enhanced, semiround-top inserts positioned

    between primary gauge inserts.

    Advantage: Extreme wear resistance.

    Benefit: Improved bit-gauge durability and longer, in-gauge bit

    runs.

    T Feature

    Tungsten Carbide TrucutGauge ProtectionFeature: TCI protection for Trucut* drillbit gauge system.

    Advantage: Improved gauge durability and integrity with a twin

    gauge-insert system composed of aggressive, near-

    gauge inserts to drill the near-gauge and borehole

    corner with reduced scraping action, and semiround-

    top, on-gauge inserts that provide the finish cut to

    gauge; significantly reduced stress on gauge inserts.

    Benefit: Extended bit-gauge life for long intervals of quality, in-

    gauge borehole.

    OD FeatureDiamond-Enhanced HeelRow InsertsFeature: Up to 50% diamond-enhanced heel row inserts.

    Advantage: Improved resistance to abrasive wear and impact

    damage; protection for the lower leg and bearing seal

    areas.

    Benefit: Longer gauge-cutting-structure life for long intervals

    of high-quality, full-gauge borehole.

    Roller Cone BitsOptional Features

  • 5/21/2018 Bits Catalog

    51/100

    47

    OD1 FeatureAll Heel Row Inserts DiamondEnhancedFeature: 51%100% diamond-enhanced heel row inserts.

    Advantage: The heel cutting structure is designed for the most

    abrasive environments, resulting in a longer gauge-

    cutting-structure life, and rotection for the lower leg

    and bearing-seal areas.

    Benefit: Longer intervals of high-quality, full-gauge borehole in

    highly abrasive, high compressive strength formations.

    DD Feature100% Diamond-EnhancedCutting StructureFeature: 100% diamond-enhanced cutting structure.

    Advantage: Premium cutting structure for drilling very abrasive

    formations efficiently, with longer runs and lower

    weight on bit (WOB).

    Benefit: High ROP and extended bit life.

    G Feature

    Super D-Gun Cone ProtectionFeature: Super D-Gun* tungsten carbide cone protection.

    Advantage: A hard, tungsten-carbide-based coating applied to

    cone shells makes them unusually resistant to

    abrasion and erosion. This feature is ideal for highly

    abrasive formations that generate large volumes of

    cuttings. It is also helpful in abrasive conditions with

    inefficient hole cleaning such as high angle,

    directional, and horizontal applications.

    Benefit: Increased bit life, longer bit runs, and improved insert

    retention.

    Roller Cone BitsOptional Features

  • 5/21/2018 Bits Catalog

    52/100

    48

    Y Feature

    Conical Shaped InsertsFeature: Conical shaped inserts.

    Advantage: Geometry optimized to reduce insert breakage.

    Benefit: High ROP in formations which are sensitive to weight

    on bit (WOB).

    V FeatureV-Flo Nozzle ConfigurationFeature: V-Flo* vectored-flow nozzle configuration

    Advantage: Jets are directed at the leading side of the following

    cone for maximum cleaning; enhanced bottomhole

    cleaning is achieved through efficient cuttings lift and

    establishment of a strong, upward, helical flow.

    Benefit: A clean cutting structure in soft and sticky formations.

    VE Feature

    Extended Vectored Nozzle Sleeve(Available for 12 1/4-in and larger bits)Feature: Extended vectored nozzle sleeve.

    Advantage: The angles of the nozzles are precisely oriented to

    direct fluid flow to the leading edge of the cones,

    resulting in the most efficient cleaning.

    Benefit: Clean cutting structure, and maximum ROP through

    higher impingement pressure.

    Roller Cone BitsOptional Features

  • 5/21/2018 Bits Catalog

    53/100

    49

    J3 Feature (Dome Jets)(Available for 16-in and larger bits)Feature: Three nozzles located inboard of conventional roller

    cone nozzle positions.

    Advantage: Flow is directed toward the intermesh area between

    the cones to enhance cone cleaning.

    Benefit: Increased cone cleaning to prevent bit balling and

    maximize ROP.

    C FeatureCenter JetFeature: Center jet installed.

    Advantage: Enhanced cone cleaning and hydraulic flow patterns

    across the bit cutting structure.

    Benefit: Clean, efficient cutting structure in high-cuttings-volume or sticky formations.

    L FeatureLug-Type Leg Back ProtectionFeature: Shaped steel-pads welded to the upper leg back, with

    flush-set tungsten carbide or shaped diamond-

    enhanced inserts.

    Advantage: Leg protection and bit stabilization; helps prevent bit

    whirl and differential wear between bit legs, which

    can overload individual cone cutting structures and

    bearings.

    Benefit: High quality wellbore and extended bit life.

    Roller Cone BitsOptional Features

  • 5/21/2018 Bits Catalog

    54/100

    50

    R FeatureSemiround-Top (SRT) TCI Stabilization &Leg Back ProtectionFeature: Stabilizing leg back protection.

    Advantage: Cluster of SRT tungsten carbide inserts, located on the

    upper leg section and extending to near full-gauge,

    enhance wear protection and improve bit stability.

    Benefit: Extended bit life and improved borehole quality.

    PS FeatureSemiround-Top (SRT) TCI Leg BackProtectionFeature: Leg back protection.

    Advantage: Strategically placed, SRT tungsten carbide inserts

    improve leg protection against wear; tight, overlapping

    pattern helps prevent grooving of leg backs.Benefit: Extended bit life in abrasive environments.

    PD FeatureDiamond-Enhanced Leg Back ProtectionFeature: Diamond-enhanced leg back protection.

    Advantage: Strategically placed, SRT, diamond-enhanced and

    tungsten carbide inserts improve leg protection

    against wear; tight, overlapping pattern helps prevent

    grooving of leg backs. This configuration is more

    wear-resistant than 100% tungsten carbide protection.

    Benefit: Extended bit life in extremely abrasive environments.

    Roller Cone BitsOptional Features

  • 5/21/2018 Bits Catalog

    55/100

    51

    Bearing/Seal

    Identifier & Product

    Line Prefix Applies To Refers To Description

    D All Bearing/Seal Nonsealed (open) bearing

    S All Bearing/Seal Single seal, sealed roller bearing

    F All Bearing/Seal Single seal, sealed friction bearing

    MF All Bearing/Seal Single seal, friction bearing motor bit

    M All Bearing/Seal Single seal, roller bearing motor bit

    K All Bearing/Seal High temperature seals (geothermal applications)

    G All Product Line Gemini* bit, twin seal, roller bearing

    GF All Product Line Gemini bit, twin seal, friction bearing

    XR All Product Line Xplorer* slimhole TCI bit (up to 6.75 in)

    Xplorer Expanded* soft-formation milled tooth bit (up to 36 in)

    TCT All Product Line TCT* two-cone technology bit

    FH TCI Product Line FH TCI*bit, single seal, sealed friction bearing

    S TCI Cutting Structure Shamal* carbonate-optimized design, with or without Typhoon hydraulics

    i All IDEAS Design certified by IDEAS* integrated drillbit design platform+ MT Cutting Structure Milled tooth designator / Premium cutting structure

    DS MT Cutting Structure Soft type (IADC 1-1-X) - applicable to FDS bits only

    DG MT Cutting Structure Medium type (IADC 1-3-X) - does not apply to Gemini bits

    S MT Cutting Structure Soft type (formerly DS) - D and G products only

    T MT Cutting Structure Medium soft type (formerly DT)

    G MT Cutting Structure Medium type (formerly DG) - D and G products only

    V MT Cutting Structure Medium hard type (formerly V2)

    S MT Cutting Structure Premium self-sharpening with hardfacing material

    H MT Carbide Gauge Nonpremium bit - heel inserts

    B TCI Carbide Gauge Binary carbide gauge

    H TCI Carbide Gauge Heavy-set gauge design (count or grade or both)

    T TCI Carbide Gauge Trucut* gauge (carbide material on both off-gauge and gauge)

    00-99 TCI Cutting Structure Insert bit numeric range (00 Softest - 99 Hardest)

    Product Suffix Applies To Refers To: Description

    I TCI Cutting Structure Inclined chisel on gauge

    W TCI Cutting Structure Softer than standard insert grades

    Y TCI Cutting Structure Conical insert

    A All Cutting Structure Air application bit

    N All Size Nominal gauge diameter

    Feature Applies To Refers To: Description

    TD TCI Diamond Gauge Trucut diamond with diamond-enhanced inserts (DEI on gauge; carbide on off-gauge)

    SD TCI Diamond Gauge Shaped diamond-enhanced gauge inserts and 20% to 50% heel inserts

    SD1 TCI Diamond Gauge Shaped diamond-enhanced gauge inserts and 51% to 100% heel inserts

    D TCI Diamond Gauge Semiround top (SRT) diamond-enhanced gauge inserts

    OD All Diamond Heel 20% to 50% diamond-enhanced heel row inserts

    OD1 All Diamond Heel 51% to 100% diamond-enhanced heel row insertsDD TCI Full Diamond Diamond-enhanced cutting structure (nose, middle and gauge inserts)

    DD2 TCI Full Diamond Diamond-enhanced cutting structure, (nose, middle and premium gauge inserts)

    G TCI Cutting Structure Super-D Gun tungsten carbide insert cone-shell protection

    Q All Hydraulics Q-Tube hydraulics

    V All Hydraulics V-Flo vectored-flow nozzle configuration

    E All Hydraulics Extended nozzle tubes

    VE All Hydraulics Vectored extended nozzle tubes

    J3 All Hydraulics Dome jets (3 jets in the bit dome)

    C All Hydraulics Center jet

    L All Leg Protection Lug pads with tungsten carbide inserts

    LD All Leg Protection Lug pads with diamond-enhanced inserts

    R All Leg Protection Upper legback semiround top (SRT) TCI cluster and PS feature

    RD All Leg Protection Upper legback semiround top (SRT) DEI cluster and PD feature

    PS All Leg Protection Semiround top (SRT) tungsten carbide leg protection

    PD All Leg Protection Semiround top (SRT) diamond-enhanced leg protection

    P All Leg Protection Modied PS feature pattern; Note: West Texas bits only

    Roller Cone BitsNomenclature

  • 5/21/2018 Bits Catalog

    56/100

    52

  • 5/21/2018 Bits Catalog

    57/100

    53

    Percussion Hammers and Bits

  • 5/21/2018 Bits Catalog

    58/100

    54

    Impax hammer unifies durability and performance for deep-hole drilling

    HammersPercussion Hammers

    The Impax* hammer features a patented hardened-steel guide

    sleeve that significantly optimizes energy transfer between the

    hammers piston and bit. The guide sleeve design also significantly

    improves deep-hole drilling reliability by eliminating the plastic blow

    tube: a component that often causes conventional hammers to fail

    when they are subjected to shock, vibration, abrasive wear, and

    high-temperature erosion caused by misting.

    Because high-back pressure, circulation volume, and the water

    produced from misting and influx are major causes of hammer bit

    failure, the Impax hammers lower chamber has been designed to

    handle 10% to 20% more water than conventional hammer bits.

    When water incursion forces those bits to be tripped out of the well,

    the Impax hammers combined capabilities enable it to endure deep-

    hole drilling conditions while delivering reliable performance.

    Impax hammers are available in 8-, 10-, and 12-in sizes.

    Impax Retention SystemImpax bits proven retainer design protects the bit head from being

    lost downhole, thereby eliminating sidetracking or fishing costs.

    1. A set of split retaining rings at the top of the bit ensure