BIOWATT ENGINEERING - Conferences...BioWatt Engineering Offering • Concept and General Design •...
Transcript of BIOWATT ENGINEERING - Conferences...BioWatt Engineering Offering • Concept and General Design •...
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BIOWATT ENGINEERINGBIOWATT PURDIE BIOREACTORPresentation to Aqua Enviro Inlet Works Event30th April 2015
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BioWatt
Group
Purdie Bio Ltd
BioWatt Engineering
Ltd
BioWatt Developments
Ltd
Green Composting Co.
Purdie Bio LtdBioWatt
Engineering Ltd
ZWD
The BioWatt Group of Companies
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BioWatt Engineering Offering
• Concept and General Design • Detailed Engineering Specification and Design• Full CAD/ 3D Design Capability• Full/ Part Planning Permission Service
Design
Build
• Full EPC Contracting Package • Provision of Technology/ Process Work Packages• CDM Principal Contractor/ Co-ordinator• Programme/ Project/ Interface Management
Technology
• Treatment Solutions based on Biological Processes• Bioremediation/ Bio-drying/ “Difficult” Materials• Development from concept of Novel Treatment Solutions• Pilot Trials/ Commercialisation/ Scalability
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ORGANICS PROCESSING Offerings
BioWatt Engineering
• Two Main Offerings:
Purdie Agitated Continuous Flow BioReactor
MIDAS Tunnel In Vessel Composting
• Focussed on “Difficult to Process” Materials:
Sewage Grits, Screenings and Sewer Washings
Oil Based Mud (OBM) and Drill Cuttings from Oil and Gas
Fish Farming and Aquaculture Wastes
Absorbent Hygiene Products
Zoo Poo
Engineered IVC
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ORGANICS PROCESSING Offerings
BioWatt Engineering Engineered IVC
IN VESSEL COMPOSTING – The basics
• Composting - a naturally occurring process in the presence of oxygen and water
• Biological processes - regulated by natural “environmentally limiting factors”
• ELFs - include insufficient oxygen, water, substrate, temperature
• Remove ELFs in a controlled engineered environment - biological population “explode” exponentially
• Massive growth in the biological population - Processes happen in days rather than months
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• Tunnel Composting Design & Build
– Application - Aerated floor in-tunnel composting facilities – IP/ know-how resides with BioWatt
– Marsham IVC in operation
– Completing Wakefield PFI Project with Shanks
• PURDIE ® Plug Flow In-Vessel Bioreactor Design & Build
– Most aggressive and effective composting technology – Can deal with “difficult” hi-odour & hi-pathogen waste materials.
– UK designed and built technology
– Mark I operating in Kent
– Mark II designed
BioWatt Engineering Products & Services
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BioWatt Engineering Clients
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Grits & Screenings
PURDIE BIOREACTOR Grit and Screenings Processing
BioWatt Engineering Engineered IVC
INPUT MATERIALS
GRITS
SCREENINGS
SEWER WASHINGS
Screenings:• Long and raggy in appearance • Issue - can wrap around moving parts• Need to be macerated at the works • >80% organic material
Grits:• Smaller particles • No shredding • Added to the process directly• > 60% organic material
General Qualities/ Issues:
• Highly odorous• High pathogen count• High moisture content• High bulk density• High cost of disposal ( >£100/t)
Site Clearance
Wood wastes
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WASTESUnstable material with high O2 demand – Biohazard - Odorous
O2
Air introduced through turning -Forced air injection
PRODUCTStabilised material – Contains little readily biodegradable Carbon
Low odour - Low O2 demand - Low pathogens
H2O
CO2
Heat
CH2O etc
BioWatt Engineering Engineered IVC Grits & Screenings
PURDIE BIOREACTOR Biology
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Length 10.0m (excl. motor gearbox)
Width 4.0m
Height 2.5m
Capacity Up to 6000kgs per day (14 cubic meters @ 0.5BD)
Motor 2 x 9kW Main Drive
Power 2 x 3ph 415v 50 Amp
Power Use 500 kWh per week
Temperature 8 Channel
Options Biofiltration, pre-shredder, loading hopper, conveying systems for stockpiling, end product screening
PURDIE BIOREACTOR Principle of Operation & Dimensions
BioWatt Engineering Engineered IVC Grits & Screenings
Material from Centre Outward
Blend material into centre
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PURDIE BIOREACTOR Installation and Operation
BioWatt Engineering Engineered IVC Grits & Screenings
INSTALLATION:
• Unit designed to fit on the back of a self off-load vehicle [wide load]
• Quick and easy to install [ plug and play ]• Easily moved at a later date• High residual value
OPERATION:
• Unit is controlled by programmable PLC• Touch screen HMI screen • Connectivity allows access via the internet• Unit is on weigh cells allowing accurate feeding• Auto cut-outs with built in protection
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Grits & Screenings
PURDIE BIOREACTOR – Process Flow
BioWatt Engineering Engineered IVC
Process Flow
Delivery of materials to site
Preparation of material for treatment.Un-macerated screenings require
shredding to avoid wrapping problems
PURDIE
Blending with “amending” material
and additives
Material spends up to 8-10 days in Bioreactor. Material is turned up to 250
times to maximise/ evenly distribute the composting process
Treated material is free of nuisance odour and is stored for up to two
weeks
Finished material can be screened and
sent for land remediation or
biomass fuel
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BioWatt Engineering Engineered IVC Grits & Screenings
Process Flow
5 tonnes of input material drains on the
reception floor to 4 tonnes
PURDIE
5 – 6 tonnes per day of “total feed” is dose-fed from the
hopper over a 24 hour period –on an hourly basis
40-60% mass reduction occurs:
2 tpd productdischarged
c. 15% (by weight) of the finished product is “oversize” – the woody
fraction can be recirculated
4 tonnes of input material is blended with 1.5 tonnes of
woody wastes5.5 tonnes of “total feed”
PURDIE BIOREACTOR Mass Balance
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BioWatt Engineering Engineered IVC Grits & Screenings
Comparison of Input and Output Characteristics
INPUT PRODUCT
Tonnes per Day 5-6 2-3
Cost -£100-120/ t [landfill] -£15-35/t [restoration]
DM Content 40-45% 80-95%
Bulk Density 500 kg/m3 750 kg/m3
Calorific Value < 5MJ/kg >10MJ/kg
pH 5-6 7-8
e. Coli 107 – 108 <100
Salmonella present nil
PURDIE BIOREACTOR Product ~ Properties and Values
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Options
BIOMASS
Gasification
Pyrolysis
Combustion
Reviewed on next slide
BROWN FIELD REMEDIATION
Utilising the nutrient value of the material
Currently being utilised
LAND FILL Mass over landfill weighbridge is reduced by up to 60% through the PURDIE
The last resort
BioWatt Engineering Engineered IVC Grits & Screenings
PRODUCT Uses and Disposal
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Options
ATT – gasification • 2 x ROCs on organic fraction• Syngas produced combusted in CHP• 250kW CHP per 2,000 tpa• Medium Technology Risk
Reviewing options from:• Intervate• Wehrle• Jag Energy
ATT – Pyrolyser • 2 x ROCs on organic fraction• Syngas produced, combusted in CHP• Synoil can be combusted• Biochar – possible biomass fuel/ fertiliser• 250kW CHP per 2,000 tpa• High Technology Risk
Reviewing options from:• Aston University• Umsicht Fraunhofer
Standard Combustion
• 1.5 x ROCs – input must be >90% organic by CV
• Produces heat through boiler• Waste exhaust heat can be converted to
electric by ORC• Low Technology Risk – requires heat user
to be viable
Reviewing options from:• Kohlbach LTHW Boilers
for wet Biomass
BioWatt Engineering Engineered IVC Grits & Screenings
PRODUCT Biomass Options
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BIOWATT PURDIE BIOREACTOR SUMMARY
BioWatt Engineering Engineered IVC Effective Composting
Faster, Effective Processing of ‘Difficult’ Wastes High Pathogen Kill > 1010
101
Control of Emissions ~ No Leachate ~ Biofilter Exhaust
Small Footprint Some 35% w/w Woody Amendment Required Processing cost in the order of £15/t + debt servicing Design Capacity 6t/d mixed feed Delivered Price > £400k ~ Plus Client Costs