BioSafe Systems’ Technology Innovation Initiative€¦ · • 120 V electricity • Ethernet...
Transcript of BioSafe Systems’ Technology Innovation Initiative€¦ · • 120 V electricity • Ethernet...
BioSafe Systems’ Technology Innovation Initiative
Table of Contents
• Team Introductions
• Dosing Options• Dosatron• MDS• MDS+
• Equipment Capabilities• Pumps• Probes• Sensors
• OxyFusion
• Service Request
• Equipment Request
• Site Survey Questionnaire
• Fogging and Foaming Equipment
Engineering and Service Team
Engineering Team
Jon Van Camp
Engineering Manger
TBD
Swaraj Lavande
Controls Engineer
Connecticut
Steve Larose
Manufacturing Engineer
Connecticut
Casey Chartier
Process Engineer
Connecticut
Richard Burt
Electrical Engineer
New Hampshire
Service Team
Jeff Madewell Technical Services
Manager
Oklahoma
Dustin Kahrl
Service Representative
Arkansas
Michael Ambuehl
Service Representative
California
Derrick Wiggins
Service Representative
Georgia
Dosing Options
Dosing Options - Dosatron
• Why Dosatron?• Cheap, consistent chemical dosing, even with flow and pressure fluctuations• No data logging necessary• No electricity• Easy Maintenance
• Plumb into existing process water line and select desired chemical dosing ratio on handle• Place suction line into jug, drum, or tote• Uses water pressure to siphon chemical
• Requirements• Up to 14 gpm process water
• New models can do up to 40 gpm and 400 gpm
• Up to 85 PSI• 1:500 – 1:50 ratio• Several different systems
• “Dumb” system• No Data logging or controller/probe control• A controller and probe or flow meter can be added
• Price – ~$850
Dosing Options – Dosatron Continued
Dosing Options – MDS
• What and Why?
• Dose chemical based off process water flow rate
• Pulse signal
• Plumb a flow meter and injection line into process water line
• Flow and pressure requirements
• Up to any desired process water flow rate
• Up to 363 PSI depending on pump liquid end
• “Dumb” system
• No Data logging or controller/probe control
• More versatile than Dosatron
• Price – ~$5,000 with pump
Dosing Options – MDS Continued
Dosing Options - Prominent Controllers
• If data collection is required or a probe is needed, a controller will be required
• Aegis and DACb
• Dose by probe or process water flow
• Can handle four (4) pumps and seven (7) probes
• The Aegis offers remote login capabilities• Limited report functionality • Limited graph trending• USB data collection
• Requirements• 120 V electricity• Ethernet connectivity (if customer wants
remote login capabilities)
• Price:• Aegis = ~$2,000• DACb = ~$3,300
Dosing Options – MDS+• For more advanced data collection, data reporting, and customization, a MDS+/BioBuster is required
• Dose by probe or process water flow• Flow meter based dosing• Probe based dosing
• Smart Spray Bar
• Inputs vs Outputs• Input is a device sending a signal to the MDS+/BioBuster. Probe, flow meter, etc.
• Output is a device that is being controlled by the MDS+/BioBuster. Pump• Pumps are both an input and output because they send and receive a signal from the MDS+/BioBuster • Standard system handles ten (10) inputs and two (2) Outputs• We can make custom systems for an increased cost
• Remote Capabilities• BioSafe Cloud Services (BCS)
• Data historian• Desktop and mobile access
• Requirements• 120 V electricity• Ethernet connectivity (if customer wants remote login and report capabilities)
• Can use 4G LTE card – add $240 plus monthly data plan cost
• Can use WIFI Card – add $210
• Price: ~$10,000 with pump
Dosing Options – MDS+ Continued
Dosing Options – MDS+ HMI Screens
Dosing Options – Biosafe Cloud Services
Dosing Options – BioSafe Cloud Services
• Remote login capabilities• Can access BCS remotely from desktop or mobile device
• Users will have access to dashboard that will display collected data• Setpoints• Current operating parameters
• Text and email alarms
• Data logging• Trending graphs/data collection from BCS• Custom reports• USB data collection
BioSafe Cloud Services - Dashboard
Setpoint Adjustments
BioSafe Cloud Services – Remote Control
BioSafe Cloud Services – Data Trend
Biosafe Cloud Services - Reports
1st Page 2nd Page
Biosafe Cloud Services – Alarms
MDS+ Add-Ons
• The MDS+ is customizable and can include various sensors
• Chemical level sensors
• Measure level in the chemical drum/tote
• Send out low level warnings
• pH sensor
• Temperature sensor
• GPS module
• Conductivity probe
Dosing Options - Comparison Table
Dosatron MDS MDS+/BioBuster
Dosing Options Based on flow Based on flow Based on flow or probe
Inputs/ Outputs N/A 1 pump, 1 flow meter 2 outputs, 10 inputs
Smart System? No No Yes
Add-Ons Allowed? No No Yes
Approximate Price with Pumps$850 $5,000 $10,000 (only 1 pump)
Equipment Capabilities
Dosatron
Dosatron DSA-Venturi
• Tips – 1:100 to 1:2.3
• ¾” MNPT Connections
• Up to 2 GPM at 58 PSI in washing mode
• Up to 13 GPM at 58 PSI in rinse mode
Dosatron DM11F
• Fixed 1:128
• ¾” MNPT Connections
• 1 GPH to 11 GPM
Dosatron D12MZ3000 and D14MZ2
D14MZ3000
• 1:3000 to 1:333
• ¾” MNPT Connections
• 5 GPH to 14 GPM
D14MZ2
• 1:500 to 1:50
• ¾” MNPT Connections
• 5 GPH to 14 GPM
Dosatron D8RE3000 and D8RE2
D8RE3000
• 1:3000 to 1:800
• 1.5” MNPT Connections
• 2.2 GPM to 40 GPM
D8RE2
• 1:500 to 1:50
• 1.5” MNPT Connections
• 2.2 GPH to 40 GPM
Dosatron D132
• 3” Connections
• 35 to 132 GPM
Models
• 1:30,000 to 1:3,000
• 1:5,000 to 1:500
• 1:1,000 to 1:100
Dosatron D400
• 4” Connections
• 110 to 400 GPM
Models
• 1:30,000 to 1:8,000
• 1:5,000 to 1:500
• 1:1,000 to 1:200
Equipment Capabilities – PAA Probe
• Amperometric probe that reads PAA concentration in liquid stream
• Operating Parameters
• pH Range: 1 – 9
• Temp: 41 – 113 oF
• Max Pressure: 43 PSI
• Flow: 6 – 26 GPH
• Little contaminants
• Two setups
• Side stream (DGMA housing)
• Submersible
Equipment Capabilities – PAA Probe Continued
• Startup Procedure• Wire and power probe• Fill membrane cap with electrolyte solution and install• Place probe in solution and burn-in for at least 4 hours
• Discontinuous Operation• For overnight down times, probe can stay in water• For short down times, 2-4 days, replace PAA solution with water• For longer down times, 4-14 days, place in water and disconnect
from power• For down times greater than 14 days, take probe out of operation
See Probe Winterization in manual
• Probe Maintenance• Replace membrane caps• Replace solution
• See probe manual for additional information
Equipment Capabilities – Prominent Pumps
Beta Gamma X Delta
Chemical Flow Range (GPH) 0.16 – 8.45 0.24 – 11.9 1.0 – 19.8
Pressure Range (PSI) Up to 363 Up to 232 Up to 363
Control Type Manual, Pulse, 4-20 mA Manual, Pulse, 4-20 mA Manual, Pulse, 4-20 mA
Stroke Length Knob? Yes No Yes
Turn Down Ratio 100:1 Up to 40,000:1 Up to 36,000:1
Estimate Cost $740 - $1,190 $1,120 - $1,540 $1,820 - $1,960
*Still Need to Order PVT7 De-gassing Valves
Equipment Capabilities – Flow Meters and Controllers
• Flow Meters
• EX-800 Series Magmeter
• EX-100/200 Series Magmeter
• IP Series Paddlewheel
• Flow Controllers
• FT-430
• FT-440
• FT-450
Equipment Capabilities – Flow Meters
EX-800 Series
• Mag Meter
• SS, brass or PVC Sensor fitting
• Mounts in 1” – 12” pipe
• Tee up to 2”pipe, saddle above
• Up to 150 PSI and 130 oF
• Flow Range: 0.69 – 7,050 gpm
• Pulse or 4-20 mA Output
• Price: $800 - $950
Equipment Capabilities – Flow Meters Continued
EX-100/200 Series
• Mag Meter
• SS or brass sensor
• Mounts in 3” – 48” pipe
• Threads into 1.5” or 2” fitting
• Up 200 PSI and 200 oF
• Flow Range: 6 – 112,804 gpm
• Pulse or 4-20 mA output
• Price: ~$1,300 - $1,700
Equipment Capabilities – Flow Meters Continued
IP-800 Series
• Paddlewheel
• SS, brass, PVC, and Polypro sensor
• Mounts in 1/2” – 8” pipe
• Tee up to 2”, saddle above that
• Up 200 PSI and 200 oF
• Flow Range: 0.28 – 4,680 gpm
• Pulse or 4-20 mA output
• Price: ~$850
Equipment Capabilities – Flow Meters Continued
IP-100/200 Series
• Paddlewheel
• SS, brass, or PVC sensor
• Mounts in 3” – 40” pipe
• Threads into 1.5” or 2” fitting
• Up 200 PSI and 200 oF
• Flow Range: 6.6 – 117,400 gpm
• Pulse or 4-20 mA output
• Price: ~$700 - $1,000
Equipment Capabilities – Flow Controllers
FT-400 Series• FT-430
• Pulse output• Can be powered by PLC or 120V plug• ~$400
• FT-440• Pulse output or 4-20 mA • Can be powered by PLC or 120V• ~$540
• FT-450• Pulse output• Battery powered• ~$550
• All can be wall mounted or mounted on the sensor
Flow Meter and Controller Comparison
Flow Meters Flow Controllers
FT-430 FT-440 FT-450
Signal Output
PulsePulse or 4-20
mAPulse
Cost: $400 $540 $550
EX-800 EX-100/200 IP-800 IP-100/200
Flow (gpm) 0.69 – 7,050 6 – 112,804 0.28 – 4,680 6.6 - 117,400
Max Pressure (PSI)
150 200 200 200
Pipe Size Range (inches)
1” – 12” 3” – 48” 1/2” – 8” 3” – 40”
Sensor Material
SS, brass, PVC
SS or brassSS, brass,
PVC, PolyproSS, brass,
PVC
Paddle or Magmeter
Magmeter Magmeter Paddle Paddle
Cost:$800 - $950
$1,300 -$1,700
$850 $700-$1,000
Equipment Capabilities – Level Sensor
IFM Level Sensor
• Guided wave radar with custom length tube to fit in drums or totes
• Use this to determine chemical left and chemical usage
• ¾” NPT fitting will thread into drum fitting or tote fitting
• LED screen will display liquid height in mm, inches, or %
• 4-20 mA output to controller
• Price: $830
Fogging and Foaming Equipment
Portable foaming units
25 Gallon Portable Foaming Unit 2.6 Pump-up Foaming Unit
Portable Foaming Units - Continued
2 gal. Drain Foaming Unit 10/20 gal. Portable Foaming Unit
Fogging Equipment Options
Portable Fogging unit Wall Mounted Fogging System