Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4...

57

Transcript of Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4...

Page 1: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall
Page 2: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Bioreactors Bioreactors –– Practical Practical ExperienceExperience

By Anne M. Germain, P.E. DEEBy Anne M. Germain, P.E. DEE

Page 3: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall
Page 4: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Material Placed in Time Material Placed in Time Capsules Capsules -- 19901990

Page 5: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall
Page 6: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall
Page 7: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall
Page 8: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall
Page 9: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall
Page 10: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall
Page 11: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Trommeling Trommeling Test Cell WasteTest Cell Waste

Page 12: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Excavated Waste from Excavated Waste from bioreactor test cellbioreactor test cell

■■

Page 13: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Material retrieved from test Material retrieved from test cell time capsulecell time capsule

Page 14: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall
Page 15: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall
Page 16: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Material from control test Material from control test cell time capsulecell time capsule

Page 17: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Chicken leg from control Chicken leg from control test cell time capsuletest cell time capsule

Page 18: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Material from bioreactor test Material from bioreactor test cell time capsulecell time capsule

Page 19: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall
Page 20: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall
Page 21: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Recirculation MethodsRecirculation Methods■■ PondingPonding

■■ SprayingSpraying

■■ Vertical WellsVertical Wells

■■ Leach FieldsLeach Fields

■■ Horizontal Wells Horizontal Wells

Page 22: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

PondingPonding

Page 23: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

PondingPonding■■ AdvantagesAdvantages

–– Low costLow cost–– Immediate implementationImmediate implementation–– SimpleSimple

■■ DisadvantagesDisadvantages–– Potential odorsPotential odors–– Potential shortPotential short--circuiting of liquidscircuiting of liquids–– AestheticsAesthetics

Page 24: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

SprayingSpraying

Page 25: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

SprayingSpraying■■ AdvantagesAdvantages

–– Low costLow cost–– Immediate implementationImmediate implementation–– SimpleSimple–– Good distribution if done consistentlyGood distribution if done consistently

■■ DisadvantagesDisadvantages–– Potential odorsPotential odors–– Can only be used while landfill is operatingCan only be used while landfill is operating

Page 26: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Vertical WellVertical Well

Page 27: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Vertical WellsVertical Wells■■ AdvantagesAdvantages

–– Moderate costModerate cost–– Wells can be implemented relatively Wells can be implemented relatively

quicklyquickly–– Can be implemented and used after Can be implemented and used after

landfill cell is completedlandfill cell is completed

■■ DisadvantagesDisadvantages–– Potential flooding of LFG wellsPotential flooding of LFG wells–– Limited distributionLimited distribution

Page 28: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Leach FieldLeach Field

Page 29: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Leach FieldLeach Field■■ AdvantagesAdvantages

–– Can be implemented and used after Can be implemented and used after landfill cell is completedlandfill cell is completed

■■ DisadvantagesDisadvantages–– Need to wait until landfill cell is Need to wait until landfill cell is

completecomplete

Page 30: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Horizontal WellHorizontal Well

Page 31: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Horizontal WellsHorizontal Wells■■ AdvantagesAdvantages

–– Ability to recirculate significant Ability to recirculate significant quantitiesquantities

–– Can be used after landfill cell is Can be used after landfill cell is completedcompleted

■■ DisadvantagesDisadvantages–– CostsCosts–– ComplicatedComplicated

Page 32: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Potential Undesirable Potential Undesirable ImpactsImpacts

■■ Increased LFG GenerationIncreased LFG Generation

■■ OdorsOdors

■■ Flooding LFG WellsFlooding LFG Wells

■■ Leachate Seeps Leachate Seeps

■■ Loss of Air SpaceLoss of Air Space

Page 33: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Loss of Airspace?Loss of Airspace?

Page 34: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Loss of Airspace?Loss of Airspace?

Page 35: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Loss of Airspace?Loss of Airspace?

Page 36: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Loss of Airspace?Loss of Airspace?

Page 37: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall
Page 38: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall
Page 39: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Area A-B: Automated Recirculation System in 1990

S

S

S

R

R

RR

R

R

R

R

R

Truck Loading forManual Recirculation

S

R

Automated Recirculation Sump

Recharge Well

Valve VaultV

Legend

Subsurface Leachate Distribution Lines

S

S

R

R

R

SS

RR

R

R

R

RR

S

Truck Loading

Point

RR

R

R

Leach Field B-1Leach Field B-2

Stormwate

r

Lago

on

ValveHouse

V

V

Truck Loading

Point

Page 40: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

RW-5

RW-7

RW-6

RW-3

RW-4

RW-1

RW-1

Area C: Location of Leachate Recharge Wells (Manually Loaded)

Page 41: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Leachate Recirculation Fields

LeachateRecirculation

Well No. 3

4" Diameter HDPE Pipe

From the Area Master Pump Station

LeachateRecirculation

Well No. 2

LeachateRecirculation

Well No. 1

Leachate Recircualtion Well

Gas Vents/Recharge Wells

Plan View if the Area D Leachate Recirculation System

Page 42: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Area D: Cross Section of Recirculation System

Page 43: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Typical Cross-Section - Area D Recirculation Well

6" Sch. 80 PVC Gas Vent Pipe(6" Long with 2 - 90o Bends)

Plywood Lid 1/2" ThickWeather Painted Grey

Final CoverCrushed Stone - Not to

Extend Beyond Top of Waste Lift 7

41

Lift 6

Lift 5

Lift 4

Impervious Layer

Lift 3

First M.H. Sectionto be Solid Wall

4" Perf. Sch. 80 PVC,4' Long (Typ.)

Lift 2

Lift 12' Sand Drainage Layer

2 - 4" Sch. 80 PVC Pipe

4' Dia. Perforated M.H. SectionsFilled with Aggregate

1' of 4" Solid Sch. 80 PVC (Typ.)

Page 44: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Seed & Mulch

Drainage Sand Layer(K > 1X10-2 cm/sec)

20 MIL PVC Liner (Embossed)

Type 2 GeotextileClean Sand Bedding Layer

(K > 1X10-2 cm/sec)

Recirculation Unit(High Capacity Infiltrator)

6" Min.

CompactedSolid Waste

Gravel16' Typical

Top Soil

Common Fill

6"12

"6"

6"

Dep

ende

nton

Infil

trat

orD

esig

n Sp

ecs .

Typical Cross-Section - Area D Leach Field

Page 45: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Horizontal Injection Trench Detail

Page 46: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Area C

Area E

Area D

N

Leachate Recirculation/Gas Collection Trench Plan

Dist. Piping/Trench ConnectionHeader and Distribution PipingThird Level TrenchesSecond Level TrenchesSecond Level TrenchesTop Level Trenches

Initial Contours Prior to FillingFinal Grade Contours 110

50

PHASE 2 LEGEND

Page 47: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Dist. Piping/Trench ConnectionHeader and Distribution PipingThird Level TrenchesSecond Level TrenchesSecond Level TrenchesTop Level Trenches

Initial Contours Prior to FillingFinal Grade Contours 140

50

PHASE 5 LEGEND

Leachate Recirculation/Gas Collection Trench Plan

Area C

Area E

Area D

N

Page 48: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Dist. Piping/Trench ConnectionHeader and Distribution PipingThird Level TrenchesSecond Level TrenchesSecond Level TrenchesTop Level Trenches

Initial Contours Prior to FillingFinal Grade Contours 160

50

PHASE 8 LEGEND

Leachate Recirculation/Gas Collection Trench Plan

Area C

Area E

Area D N

Page 49: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Dist. Piping/Trench ConnectionHeader and Distribution PipingThird Level TrenchesSecond Level TrenchesSecond Level TrenchesTop Level Trenches

Initial Contours Prior to FillingFinal Grade Contours 190

50

PHASE 10 LEGEND

Leachate Recirculation/Gas Collection Trench Plan

Area C

Area E

Area D N

Page 50: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Dist. Piping/Trench ConnectionHeader and Distribution PipingThird Level TrenchesSecond Level TrenchesSecond Level TrenchesTop Level Trenches

Initial Contours Prior to FillingFinal Grade Contours 226

50

PHASE 12 LEGEND

Leachate Recirculation/Gas Collection Trench Plan

Area C

Area E

Area D N

Page 51: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Access Road

ClosureCap

System

HorizontalInjectionTrench

E

leva

tion

- MSL

Area C/D Valley Area C/D/E

Subcell Designation

Filling Sequence for the C/D Valley and Area C/D/E

Page 52: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Distribution Piping/Trench Connection Detail - Side View

Page 53: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Horizontal Well OperationsHorizontal Well Operations■■ When to start?When to start?■■ When to stop?When to stop?■■ When to start again?When to start again?■■ How to integrate with LFG collection How to integrate with LFG collection

system?system?

Page 54: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Leachate Recirculation Leachate Recirculation HistoryHistory

1.41.4143,000143,000C/D ValleyC/D Valley

0.50.518,000*18,000*Test CellsTest Cells

31.631.62,474,0002,474,000TOTALSTOTALS

00408,000408,000Area EArea E

4.04.0595,000595,000Area DArea D

4.14.1631,000631,000Area CArea C

21.621.6697,000697,000Area A & BArea A & B

LeachateLeachateRecirculated Recirculated

((MgalsMgals))

Total MSW Total MSW TonnageTonnage

Page 55: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Current Situation (2002)Current Situation (2002)

0000734,000734,00000C/D ValleyC/D Valley

$425,000$425,0007,646,0007,646,0001,221,0001,221,0008,867,0008,867,000TOTALSTOTALS

$145,000$145,0002,609,0002,609,000002,699,0002,699,000Area EArea E

0000487,000487,0001,131,0001,131,000Area DArea D

$60,000$60,0001,069,0001,069,000001,069,0001,069,000Area CArea C

$220,000$220,0003,968,0003,968,000003,968,0003,968,000Area A & BArea A & B

TreatmentTreatmentCostCost

LeachateLeachateTreated Offsite Treated Offsite

(gals)(gals)

LeachateLeachateRecirculated Recirculated

(gals)(gals)

LeachateLeachateCollected Collected

(gals)(gals)

Page 56: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

Other ConsiderationsOther Considerations■■ Ease of OperationEase of Operation

■■ To Cap or not to CapTo Cap or not to Cap

■■ Capital InvestmentCapital Investment

Page 57: Bioreactors – Practical Experience · Crushed Stone - Not to Extend Beyond Top of Waste Lift 7 4 1 Lift 6 Lift 5 Lift 4 Impervious Layer Lift 3 First M.H. Section to be Solid Wall

DSWADSWA’’s Future Goalss Future Goals■■ Operate all active and closed cells as Operate all active and closed cells as

BioreactorsBioreactors■■ Eliminate offsite treatment of leachateEliminate offsite treatment of leachate■■ Reach end of post closure period with a zero Reach end of post closure period with a zero

discharge leachate treatment system discharge leachate treatment system consisting of:consisting of:–– Recirculation systemRecirculation system–– Wetlands treatment systemWetlands treatment system–– Phyto capPhyto cap