Biodiesel Research at MTEC 28-30 Mar 07 NAC2007 Automotive and Alternative Fuel Laboratory (AAFL)...

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Biodiesel Research at MTEC 28-30 Mar 07 NAC2007 Automotive and Alternative Fuel Laboratory (AAFL) [email protected] , [email protected] Energy Research Technology Group

Transcript of Biodiesel Research at MTEC 28-30 Mar 07 NAC2007 Automotive and Alternative Fuel Laboratory (AAFL)...

Page 1: Biodiesel Research at MTEC 28-30 Mar 07 NAC2007 Automotive and Alternative Fuel Laboratory (AAFL) nuwongc@mtec.or.thnuwongc@mtec.or.th, subongkk@mtec.or.thsubongkk@mtec.or.th.

Biodiesel Research at MTEC

28-30 Mar 07NAC2007

Automotive and Alternative Fuel Laboratory (AAFL)[email protected], [email protected]

Energy Research Technology Group

Page 2: Biodiesel Research at MTEC 28-30 Mar 07 NAC2007 Automotive and Alternative Fuel Laboratory (AAFL) nuwongc@mtec.or.thnuwongc@mtec.or.th, subongkk@mtec.or.thsubongkk@mtec.or.th.

On-going Activities• Integrated Biomass Community Project (2006-2008)

– Biofuel plantation in Saraburi, Crown Property Bureau’s land surrounded with degraded agricultural land (with KU)

– Oil Extraction and Biodiesel Production Unit (with MOST and TISTR)– Quality control of BDF (Biofuel Testing Lab, MTEC)– Effect on engine performance, engine parts (with

AIST, Siam Kubota, PTT, DOAE-MOAC)

Page 3: Biodiesel Research at MTEC 28-30 Mar 07 NAC2007 Automotive and Alternative Fuel Laboratory (AAFL) nuwongc@mtec.or.thnuwongc@mtec.or.th, subongkk@mtec.or.thsubongkk@mtec.or.th.

On-going Activities• Developing Bio-energy technical roadmap

– Technical guideline for sustainable development†

• Farm truck engine modification for BDF Euro II– Partnership with Sammitr Motors Group– Promising preliminary test results‡

• Effects of using BDF in high/low-speed Diesel engine– Chassis test with commonrail van‡ with field test currently being

conducted– Field test with single-cylinder engine for irrigation and lighting systems to

be at IBCP site, Saraburi

• International collaboration– Funding from NEDO/Japan with AIST research partner for 2 years to set

up engine testing facility– BDF as lubricity enhancer for ultra-low sulfur diesel‡

†NAC2007, Fri 30 Mar CC306 9-15:30hr‡NAC2007, Wed 28 Mar CC302 14-17:00hr

Page 4: Biodiesel Research at MTEC 28-30 Mar 07 NAC2007 Automotive and Alternative Fuel Laboratory (AAFL) nuwongc@mtec.or.thnuwongc@mtec.or.th, subongkk@mtec.or.thsubongkk@mtec.or.th.

Biodiesel for transportation Initiatives

Corrosion

Tribology/Wear

Novel catalystCorrosionScrew press machine

Fuel qualityShelf life

ProcessBiomass BiofuelCharacterization

Engine performanceEmission

Materials compatibility

Page 5: Biodiesel Research at MTEC 28-30 Mar 07 NAC2007 Automotive and Alternative Fuel Laboratory (AAFL) nuwongc@mtec.or.thnuwongc@mtec.or.th, subongkk@mtec.or.thsubongkk@mtec.or.th.

Community-Based Biodiesel Production

To disseminate the Royal Initiatives on Sufficiency economy Practice and Bioenergy

Project

Demonstration plant Management: MTEC / TISTR /

Crown property Bureau / Royal Thai Naval Dockyard Dept.

Project Site (Rangsit Canal #13,Saraburee)

Page 6: Biodiesel Research at MTEC 28-30 Mar 07 NAC2007 Automotive and Alternative Fuel Laboratory (AAFL) nuwongc@mtec.or.thnuwongc@mtec.or.th, subongkk@mtec.or.thsubongkk@mtec.or.th.

Project Activities

Plantation : KU

Engine Performance / Environment ,

Materials compatability,Tribology & Wear& Corrosion

Pilot Plant : MTEC/ TISTR200 L/ Batch

Oil extraction : MTEC

BDF for diesel engine

: MTEC

SVO for Agriculture machine

MTEC/ SKI / DOAE

LCA \ TT :NSTDA

Cake :solid pellet to gasifier

Value added for by-product (Glycerol ): MTEC/RCP

Page 7: Biodiesel Research at MTEC 28-30 Mar 07 NAC2007 Automotive and Alternative Fuel Laboratory (AAFL) nuwongc@mtec.or.thnuwongc@mtec.or.th, subongkk@mtec.or.thsubongkk@mtec.or.th.

Test Mode on Chassis Dynamometer

For both regular diesel and BDF, conduct

• Engine performance curve, kW at various speeds• Emission (THC, NOx, CO, CO2, PM-Full dilution tunnel)

for urban and suburban driving mode (TISI 1875-1999 or Euro II equivalent)

• Fuel consumption by carbon balance method

BDF test van• Model: Toyota HIACE GL van• engine model: 2KD-FTV, 4 cylinder, DOHC turbo,

common-rail• cylinder: 2,494cc, 92x93.8mm2, 18.5:1• max power: 75kw at 3,600rpm• max torque: 260N.m in 1,600-2,400rpm

Page 8: Biodiesel Research at MTEC 28-30 Mar 07 NAC2007 Automotive and Alternative Fuel Laboratory (AAFL) nuwongc@mtec.or.thnuwongc@mtec.or.th, subongkk@mtec.or.thsubongkk@mtec.or.th.

TISI 1875-1999 Driving Cycle

Velocity

0

20

40

60

80

100

120

140

0 200 400 600 800 1000 1200 1400 1600 1800 2000

sec

km/h

r

V_Target km/h

V_Act km/h

Warm-up Urban Sub-urban

Page 9: Biodiesel Research at MTEC 28-30 Mar 07 NAC2007 Automotive and Alternative Fuel Laboratory (AAFL) nuwongc@mtec.or.thnuwongc@mtec.or.th, subongkk@mtec.or.thsubongkk@mtec.or.th.

Full load power output (kW)

-30

-10

10

30

50

70

35 45 55 65 75 85

Velocity (km/hr)

kW, %

Diesel

B100

%Difference

Power/Fuel ConsumptionFuel consumption (km/litre)

0

2

4

68

10

12

14

16

Urban Suburban AverageDriving mode

Diesel

B100

Page 10: Biodiesel Research at MTEC 28-30 Mar 07 NAC2007 Automotive and Alternative Fuel Laboratory (AAFL) nuwongc@mtec.or.thnuwongc@mtec.or.th, subongkk@mtec.or.thsubongkk@mtec.or.th.

Emission

Urban mode, mean v = 18.7 km/h

0.748

0.522

0.058

0.2340.300

0.037

0.711

0.017

0.236

0.705

0.028

0.677

-241.18

0.76

42.53

-6.10-5.02-32.14

0.000

0.100

0.200

0.300

0.400

0.500

0.600

0.700

0.800

THC NOx THC+NOx CO CO2 PM

g/k

m

-300

-200

-100

0

100

%

Diesel

B100

%Difference

(kg/km)

Suburban mode, mean v = 62.6 km/h

0.036

0.180

0.0530.002

0.522 0.524

0.012

0.184

0.097

0.006

0.560 0.566

2.18

-200.00

45.36

7.42

66.67

6.79

0.000

0.100

0.200

0.300

0.400

0.500

0.600

THC NOx THC+NOx CO CO2 PM

g/k

m

-300

-200

-100

0

100

%

Diesel

B100

%Difference

(kg/km)

Page 11: Biodiesel Research at MTEC 28-30 Mar 07 NAC2007 Automotive and Alternative Fuel Laboratory (AAFL) nuwongc@mtec.or.thnuwongc@mtec.or.th, subongkk@mtec.or.thsubongkk@mtec.or.th.

Farm Truck Engine Test with BDF

Add farm truck pix hereAdd important engine details hereAdd test protocol here

Page 12: Biodiesel Research at MTEC 28-30 Mar 07 NAC2007 Automotive and Alternative Fuel Laboratory (AAFL) nuwongc@mtec.or.thnuwongc@mtec.or.th, subongkk@mtec.or.thsubongkk@mtec.or.th.

Farm Truck Engine Test with BDF

Page 13: Biodiesel Research at MTEC 28-30 Mar 07 NAC2007 Automotive and Alternative Fuel Laboratory (AAFL) nuwongc@mtec.or.thnuwongc@mtec.or.th, subongkk@mtec.or.thsubongkk@mtec.or.th.

BDF as lubricity additive for ULSD

• Vary %BDF and BDF origin in HFRR– Measure WS1.4, COF, %Film– Inspect wear scar morphology

• Vary temp in Tribometer– Measure COF, wear rate, film

cracking/formation

Z-carriage

Coating sample

Strain-gauge sensor

Moving stage

Normal load

ECR

Diamond tip

Fx

Fz Linearly increasing load

Coating film

Substate

CoF = Fx/Fz

Page 14: Biodiesel Research at MTEC 28-30 Mar 07 NAC2007 Automotive and Alternative Fuel Laboratory (AAFL) nuwongc@mtec.or.thnuwongc@mtec.or.th, subongkk@mtec.or.thsubongkk@mtec.or.th.

Palm BDF Effect on Lubricity

0

100

200

300

400

500

600

0 0.5 1 1.5 2 2.5

%Palm BDF

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

WS1.4

COF

%Film

Standard

Diesel

100//

Jatropha BDF Effect on Lubricity

0

100

200

300

400

500

600

0 0.5 1 1.5 2 2.5

%Jatropha BDF

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

WS1.4 COF

%Film

Standard

Diesel

100

//

c

d

e

b

100 m

g

0.25%

0.50%

100%

f

h

a

Palm Jatropha

BDF Effect on Lubricity

Page 15: Biodiesel Research at MTEC 28-30 Mar 07 NAC2007 Automotive and Alternative Fuel Laboratory (AAFL) nuwongc@mtec.or.thnuwongc@mtec.or.th, subongkk@mtec.or.thsubongkk@mtec.or.th.

Thank you

本当にありがとう

Page 16: Biodiesel Research at MTEC 28-30 Mar 07 NAC2007 Automotive and Alternative Fuel Laboratory (AAFL) nuwongc@mtec.or.thnuwongc@mtec.or.th, subongkk@mtec.or.thsubongkk@mtec.or.th.