BioApply polymers_2012
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Transcript of BioApply polymers_2012
Bioplastics Solutions!from the idea to the finished product!
JOINT VENTURE!
BioApply Polymers is your one stop provider for your biomaterials based projects.!
• Founded in 2011. Based in Gland (VD) with industrial site in Büren a.A. (BE). Representative Offices in San Diego (US) and Dubai (UAE).!
• We combine forces of a polymer processing market leader and a pioneering bioproducts brand.!
• Proprietary and exclusive biocompound grades.!
• Product development, process engineering and prototyping.!
Automotive, electronics, textile Fastest growing sectors!
BIOPLASTICS GROWING FAST!
18% - 22% Current annual growth rate!Europe accounts for close to 50%!
Biobased polymers potential subsitute to 85% of polymers!
+600% 2000 – 2008 increase of biodegradable plastics consumption!
1.7 million Tons Global production capacity by 2015 !
Bags, packaging and film Main sectors today!
Composting & Biogas increase and benefits !
MARKET DRIVERS!
Environmental Between 500 Billion and 1 Trillion plastic bags per year worldwide!North America and Europe account for 80% !
Corporate Commiments to biosourcing !
Consumer Awareness Demand for sustainable products!
Restrictions / bans on plastic Accelerate shift towards bioplastics!
Innovations bioploymers, process, technical specs!
SHIFTING TOWARDS BIOPLASTICS!
Customers want new products, innovation and sustainability!
• Supplying biomaterial only = limited chance to succeed!
• Key players only supply their material portfolio!
• Industrial partners = limited experience in bio product development!
• How do I measure the sustainability of an alternative ?!
• Will it fit my production, use, and end of life management processes ?!
What we do!
From your Idea to the finished Product !!
Bioplastics can resist to some acids, alcohol, oil, water, high UV resistant, etc. !
Bioplastics which substitute following fossil fuel plastics: HDPE, LDPE, PVC-U, PVC-P, PP, PET, ABS, TPE, TPU, etc. !
Fields of application: Packaging, food industry, toys, automotive, medical, electrical, construction, agricultural, etc. !
Materials!
Fields of processing: Injection moulding, extrusion of film, sheets, tubes, profiles, blow film, blow moulding, thermoforming, etc…!
Proprietary, exclusive and other Compounds: Starch based, vegetable waste, wood based, natural fibres, PHA, PLA, copolyester, etc..!
Materials!
HD-PE – High density polyethylene!PVC-U (rigid)!PP !PET !ABS!
HD-PE – High density polyethylene!PVC-U (rigid)!PP !PET !ABS!
HD-PE – High density polyethylene!PVC-U (rigid)!PP !
MDPE!PP!
LD-PE – Low density polyethylene!TPE !TPU!PVC-P (soft) !
Standard fossil fuel polymers!
BioS-RI 2020 – 4000!BioS-UR > 4020 !
BioS-SR 1520 – 2000 !
BioS-FX 820 – 1500 !
BioS-SO 520 – 800 !
BioS-US 10 – 500 !
Bio Polymers!
Rigid E-‐M
odulus So.
Bioplastics with following environmental characteristics: Biodegradable, industrial compostable, nature compostable, water soluble, GMO free, non food!
Biodegradability & Certifications!
Certifications: EN 13 432, EN 71-3 -9, LFGB, FDA, Respect Code, etc.!
Test launch +10 days +20 days +30 days +40 days
Weight loss 32,1% 55,7% 69% 90%
Independent control and cer-fica-on: Biodegradability test
EN 13 432
Masterbatches & Additives!
• Masterbatches!• Powder colors !
• Liquid colors!
• Anti-static additives !• Light stabilizers!
• Processing stabilizers!• Lubricant!
• Anti-block and anti-slip agents!
Bio compatible additives: Masterbatches, plasticizers, expansion agents, processing aids!
Applications!
Extrusion!
Injection!
BiApply Polymers biogrades can be used for disposable products to be industrially or home composted as well as for durable products.!
Services & Engineering!
Step 1: Feasibility analysis!
Step 2: Extruded or injected prototypes or pre-series!
Step 3: Product and tools engineering!
Step 4: Roll-out plan !
Step 5: Industrialization!
Step 6: Technical assistance!
The staff of the BioApply Polymers meant to be a reliable partner and combine all the various activities to provide you in time.!
Your successful product launched in 6 steps
Material development: Project BioS!
Starting material:!
Adjust !properties by!
plasticizing! foaming! geometry!
Objective:!
complying
O.K. Biobased and
O.K. Compost or
O.K. Biodegradable
Project Tree Dress!
Requirements!
1. alternative!2. easy to handle!3. practical!4. improved LCA!5. compost and biogas!
Technical requirements!
1. mechanical characteristics!2. production aspects!3. certification!
Client task requirements and technical features!
Project Tree Dress!
1. blow film!2. resistant handle!3. material: elasticity, thickness and resistance!4. 2 in 1!5. printing!
Solutions for material and production requirements!
1. compound of patato and mais starch!2. material formulation!3. UE / CH –Co2!4. machine solution !
Solution developed within 4 month!
One of our last applications with BioS!
Two Leading customer require improvements!
• higher flexibility!• reduced weight !• price !• end of life management!
• further formulation!• other materials!• geometry mold!• injection improvements!
Bio Compound development & further enhancement!
One of our last applications with BioS!
New style applications!
• higher flexibility!• reduced weight !• price !• end of life management!
• further formulation!• other materials!• geometry mold!• injection improvements!
Bio Leather Compound development & further enhancement!
CTI Label!Swiss Venture Leaders!SwissNex / KTI US Camp!
Awards:!
BioApply Polymers GmbH ! ! ! ! ! ! !!
33, Avenue du Mont Blanc!CH-1196 Gland!
T. (022) 311 88 11 ! ! ! !!F. (022) 311 88 92 ! ! ! ! ! !!
Member:! SwissCleantech Association! Kompost Verband! Kunststoff Verband!