BioApply polymers_2012

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Bioplastics Solutions from the idea to the finished product

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BioApply Polymersfrom the idea to the finished product

Transcript of BioApply polymers_2012

Page 1: BioApply polymers_2012

Bioplastics Solutions!from the idea to the finished product!

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JOINT VENTURE!

BioApply Polymers is your one stop provider for your biomaterials based projects.!

•  Founded in 2011. Based in Gland (VD) with industrial site in Büren a.A. (BE). Representative Offices in San Diego (US) and Dubai (UAE).!

•  We combine forces of a polymer processing market leader and a pioneering bioproducts brand.!

•  Proprietary and exclusive biocompound grades.!

•  Product development, process engineering and prototyping.!

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Automotive, electronics, textile Fastest growing sectors!

BIOPLASTICS GROWING FAST!

18% - 22% Current annual growth rate!Europe accounts for close to 50%!

Biobased polymers potential subsitute to 85% of polymers!

+600% 2000 – 2008 increase of biodegradable plastics consumption!

1.7 million Tons Global production capacity by 2015 !

Bags, packaging and film Main sectors today!

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Composting & Biogas increase and benefits !

MARKET DRIVERS!

Environmental Between 500 Billion and 1 Trillion plastic bags per year worldwide!North America and Europe account for 80%  !

Corporate Commiments to biosourcing !

Consumer Awareness Demand for sustainable products!

Restrictions / bans on plastic Accelerate shift towards bioplastics!

Innovations bioploymers, process, technical specs!

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SHIFTING TOWARDS BIOPLASTICS!

Customers want new products, innovation and sustainability!

•  Supplying biomaterial only = limited chance to succeed!

•  Key players only supply their material portfolio!

•  Industrial partners = limited experience in bio product development!

•  How do I measure the sustainability of an alternative ?!

•  Will it fit my production, use, and end of life management processes ?!

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What we do!

From your Idea to the finished Product !!

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Bioplastics can resist to some acids, alcohol, oil, water, high UV resistant, etc. !

Bioplastics which substitute following fossil fuel plastics: HDPE, LDPE, PVC-U, PVC-P, PP, PET, ABS, TPE, TPU, etc. !

Fields of application: Packaging, food industry, toys, automotive, medical, electrical, construction, agricultural, etc. !

Materials!

Fields of processing: Injection moulding, extrusion of film, sheets, tubes, profiles, blow film, blow moulding, thermoforming, etc…!

Proprietary, exclusive and other Compounds: Starch based, vegetable waste, wood based, natural fibres, PHA, PLA, copolyester, etc..!

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Materials!

HD-PE – High density polyethylene!PVC-U (rigid)!PP !PET !ABS!

HD-PE – High density polyethylene!PVC-U (rigid)!PP !PET !ABS!

HD-PE – High density polyethylene!PVC-U (rigid)!PP !

MDPE!PP!

LD-PE – Low density polyethylene!TPE !TPU!PVC-P (soft) !

Standard fossil fuel polymers!

BioS-RI 2020 – 4000!BioS-UR > 4020 !

BioS-SR 1520 – 2000 !

BioS-FX 820 – 1500 !

BioS-SO 520 – 800 !

BioS-US 10 – 500 !

Bio Polymers!

Rigid                            E-­‐M

odulus                                So.

 

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Bioplastics with following environmental characteristics: Biodegradable, industrial compostable, nature compostable, water soluble, GMO free, non food!

Biodegradability & Certifications!

Certifications: EN 13 432, EN 71-3 -9, LFGB, FDA, Respect Code, etc.!

Test  launch              +10  days                            +20  days                            +30  days                        +40  days  

Weight    loss                32,1%                                        55,7%                                              69%                                90%  

Independent  control  and  cer-fica-on:    Biodegradability  test  

EN  13  432  

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Masterbatches & Additives!

•  Masterbatches!•  Powder colors !

•  Liquid colors!

•  Anti-static additives !•  Light stabilizers!

•  Processing stabilizers!•  Lubricant!

•  Anti-block and anti-slip agents!

Bio compatible additives: Masterbatches, plasticizers, expansion agents, processing aids!

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Applications!

Extrusion!

Injection!

BiApply Polymers biogrades can be used for disposable products to be industrially or home composted as well as for durable products.!

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Services & Engineering!

Step 1: Feasibility analysis!

Step 2: Extruded or injected prototypes or pre-series!

Step 3: Product and tools engineering!

Step 4: Roll-out plan !

Step 5: Industrialization!

Step 6: Technical assistance!

The staff of the BioApply Polymers meant to be a reliable partner and combine all the various activities to provide you in time.!

Your successful product launched in 6 steps  

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Material development: Project BioS!

Starting material:!

Adjust !properties by!

plasticizing! foaming! geometry!

Objective:!

complying  

O.K.  Biobased  and  

O.K.  Compost  or  

O.K.  Biodegradable    

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Project Tree Dress!

Requirements!

1. alternative!2. easy to handle!3. practical!4. improved LCA!5. compost and biogas!

Technical requirements!

1.  mechanical characteristics!2.  production aspects!3.  certification!

Client task requirements and technical features!

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Project Tree Dress!

1.  blow film!2.  resistant handle!3.  material: elasticity, thickness and resistance!4.  2 in 1!5.  printing!

Solutions for material and production requirements!

1.  compound of patato and mais starch!2.  material formulation!3.  UE / CH –Co2!4.  machine solution !

Solution developed within 4 month!

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One of our last applications with BioS!

Two Leading customer require improvements!

•  higher flexibility!•  reduced weight !•  price !•  end of life management!

•  further formulation!•  other materials!•  geometry mold!•  injection improvements!

Bio Compound development & further enhancement!

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One of our last applications with BioS!

New style applications!

•  higher flexibility!•  reduced weight !•  price !•  end of life management!

•  further formulation!•  other materials!•  geometry mold!•  injection improvements!

Bio Leather Compound development & further enhancement!

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CTI Label!Swiss Venture Leaders!SwissNex / KTI US Camp!

Awards:!

BioApply Polymers GmbH ! ! ! ! ! ! !!

33, Avenue du Mont Blanc!CH-1196 Gland!

T. (022) 311 88 11 ! ! ! !!F. (022) 311 88 92 ! ! ! ! ! !!

Member:! SwissCleantech Association! Kompost Verband! Kunststoff Verband!