Bio materials Chapter 10

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Biomaterials

Transcript of Bio materials Chapter 10

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Wright Medical Technology-TN

The REPIPHYSIS® works by inserting anexpandable implant made from titanium in an

aerospace polymer into the child’s healthybone, after which standard recovery andrehabilitation are expected. However, insteadof undergoing repeated surgeries to extend

the bone, the REPIPHYSIS® uses anelectromagnetic field to slowly lengthen theimplant internally.

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 A biomaterial is "any substance (other than drugs)or combination of substances synthetic or natural

in origin, which can be used for any period of time,as a whole or as a part of a system which treats,augments, or replaces any tissue, organ, orfunction of the body".

Biocompatibility  — The ability of a material toperform with an appropriate host response in aspecific application

Host Response  — The response of the host

organism (local and systemic) to the implantedmaterial or device.

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MicroTest Laboratories - example

Our In-vitro toxicity services are

performed by our experienced

and fully trained microbiologists 

In- Vivo Services: 

Rabbit Pyrogen

USP Class Testing

Sensitization

ImplantationSub-Chronic/Chronic

Toxicity

Intracutaneous Reactivity

Irritation Testing

Necropsy Services

Histology Services

In-Vitro Services: 

Cytotoxicity

Hemolysis

Complement Activation

PT/PTT TestingAMES Mutagenicity

Carcinogencity Testing

Methods

USP

ISO

JP

EP/BP

FDA

ASTM 

All Animal Testing is

performed in a fully

AAALAC accredited

facility

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Keywords

Metallic/glass/Polymeric/Ceramic/Composite

Fracture/fatigue/creep/corrosion/degradation

Tissue response/healing/biocompatibility/host

response/carcinogenicity

Hard/soft tissue implants

 Vascular/Breast/Urological/Art. Organ

Mucosal contacting … 

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Material Selection Parameters

Mechanical

Thermal/Electrical Conductivity

Diffusion

Water Absorption

Biostability

Biocompatibility

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Value Location

H 6.8 Intracellular  7.0 Interstitial7.15-7.35 Blood

O2 2-40 Interstitial mm H40 Venous100 Arterial

Tem erature 37 Normal Core

28 Normal SkinMechanical Stress 4x10

7 N m

-2Muscle eak stress

4x108 N m

-2Tendon eak stress

Stress C cles er ear 3x105

Peristalsis5x10

6 - 4x10

7Heart muscle contraction

Test Conditions:

Length of implant: Day: Month: Longer:

Where used: skin/blood/brain/mucosal/etc.

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Bulk 

Material

Surface Layer 

of Material

Adsorbed layer of 

water, ions &

 proteins

 Cells in

 biological

fluid

Biocompatibility is primarily a surface phenomenon… 

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Test Animals

• Rabbits – ear, skin, pyrogen

• Guinea Pigs – skin, esp C@

• Mice – genotoxicity• Horseshoe Crab – endotoxins

• Pig – implant

• Bacteria - genotoxicity• Test actual & elutants & extracts… 

• People – long term

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Some Commonly Used Biomaterials

Material ApplicationsSilicone rubber Catheters, tubing

Dacron Vascular graftsCellulose Dialysis membranesPoly(methyl methacrylate) Intraocular lenses, bone cementPolyurethanes Catheters, pacemaker leadsHydogels Opthalmological devices, Drug DeliveryStainless steel Orthopedic devices, stents

Titanium Orthopedic and dental devices Alumina Orthopedic and dental devicesHydroxyapatite Orthopedic and dental devicesCollagen (reprocessed) Opthalmologic applications, wound

dressings

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 An Interdisciplinary Field

Bioengineers

Material Scientists

Immunologists

Chemists

Biologists

Surgeons

...

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Journals

Biomaterials World News

Materials Today

Nature

Journal of Biomedical Materials Research Cells and Materials

Journal of Biomaterials Science

 Artificial Organs

 ASAIO Transactions

Tissue Engineering

 Annals of Biomedical Engineering

Medical Device Link

… see: http://www.biomat.net/biomatnet.asp?group=1_5 

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 A Little History on Biomaterials• Romans, Chinese, and Aztecs used gold in

dentistry over 2000 years ago, Cu not good.

• Ivory & wood teeth

•  Aseptic surgery 1860 (Lister)• Bone plates 1900, joints 1930

• Turn of the century, synthetic plastics cameinto use

 – WWII, shards of PMMA unintentionally got lodgedinto eyes of aviators

 – Parachute cloth used for vascular prosthesis

• 1960- Polyethylene and stainless steel being

used for hip implants

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Uses of Biomaterials

• Replace diseased part – dialysis

•  Assist in healing – sutures

• Improve function – contacts• Correct function – spinal rods

• Correct cosmetic – nose, ear

•  Aid dx – probe

•  Aid tx – catheter• Replace rotten – amalgam

• Replace dead - skin

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Problems/test for wBiomaterials

•  Acute toxicity (cytotoxicity) arsenic

• Sub chronic/chronic Pb

• Sensitization Ni, Cu• Genotoxicity

• Carcinogenicity

• Reproductive &/or developmental Pb

• Neurotoxicity• Immunotoxicity

• Pyrogen, endotoxins

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FDA & ISO 10993

• FDA mandates tests based on length ofcontact (24 Hr, 1-30 Days, >30 days)

• See table for details• ISO 10993 – required for European

Union Certification – see flowchart for

exemptions• See Device Categories & examples

• Harmonization – in process… 

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First Generation Implants

•  ―ad hoc‖ implants • specified by physicians using common and borrowed

materials

• most successes were accidental rather than by

design

Examples —  First Generation Implants

•  gold fillings, wooden teeth, PMMA dental prosthesis

•  steel, gold, ivory, etc., bone plates

•  glass eyes and other body parts

•  dacron and parachute cloth vascular implants

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Intraocular Lens3 basic materials - PMMA, acrylic, silicone

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 Vascular Grafts

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Second generation implants

• engineered implants using common and borrowed materials• developed through collaborations of physicians and engineers

• built on first generation experiences

• used advances in materials science (from other fields)

•  titanium alloy dental and orthopaedic implants

•  cobalt-chromium-molybdinum orthopaedic implants

•  UHMW polyethylene bearing surfaces for total joint replacements

•  heart valves and pacemakers

Examples —  Second generation implants

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 Artificial Hip Joints

http://www.totaljoints.info/Hip.jpg

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Third generation implants• bioengineered implants using bioengineered materials

• few examples on the market

• some modified and new polymeric devices

• many under development

Example - Third generation implants

•tissue engineered implants designed to regrow rather than replace tissues

•Integra LifeSciences artificial skin

•Genzyme cartilage cell procedure

•some resorbable bone repair cements•genetically engineered “biological” components (Genetics Institute and

Creative Biomolecules BMPs)

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Substitute Heart Valves

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SEM displaying the cross section of a composite disk,which had been seeded with cultured bone marrow

stromal cells.

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Synthetic polymer scaffolds 

... in the shape of a nose (left) is "seeded" with cells called

chondrocytes that replace the polymer with cartilage over time

(right) to make a suitable implant.

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Evolution of Biomaterials

Structural

Functional Tissue

Engineering Constructs

Soft Tissue

Replacements

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 Advances inBiomaterials Technology

• Cell matrices for 3-D growth and tissuereconstruction

• Biosensors, Biomimetic , and smart devices• Controlled Drug Delivery/ Targeted delivery

• Biohybrid organs and Cell immunoisolation

 – New biomaterials - bioactive, biodegradable,inorganic

 – New processing techniques

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Metals

Semiconductor

Materials

Ceramics

Polymers

Synthetic

BIOMATERIALS

Orthopedic

screws/fixation

Dental Implants Dental Implants

Heart

valves

Bone

replacements

Biosensors

Implantable

Microelectrodes

Skin/cartilageDrug Delivery

DevicesOcular

implants

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Biomaterials for TissueReplacements

• Bioresorbablevascular graft

• Biodegradable nerveguidance channel

• Skin Grafts

• Bone Replacements

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Biomaterials - An EmergingIndustry

• Next generation of medical implantsand therapeutic modalities

• Interface of biotechnology andtraditional engineering

• Significant industrial growth in the next

15 years -- potential of a multi-billiondollar industry

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Biomaterials Companies 

•  BioForma Research & Consulting, Inc., fibrinolytic systems, protein-material interactions

•  Baxter International develops technologies related to the blood and circulatory system.

•  Biocompatibles Ltd. develops commercial applications for technology in the field of biocompatibility.

•  Carmeda makes a biologically active surface that interacts with and supports the bodys own control mechanisms

•  Collagen Aesthetics Inc. bovine and human placental sourced collagens, recombinant collagens, and PEG-polymers

•  Endura-Tec Systems Corp. bio-mechanical endurance testing ofstents, grafts, and cardiovascular materials

•  Howmedica develops and manufactures products in orthopaedics.

•  MATECH Biomedical Technologies, development of biomaterials by chemical polymerization methods.

•  Medtronic, Inc. is a medical technology company specializing in implantable and invasive therapies.

•  Molecular Geodesics Inc., biomimetic materials for biomedical, industrial, and military applications

• Polymer Technology Group is involved in the synthesis, characterization, and manufacture of new polymer products.

•  SurModics, offers PhotoLink(R) surface modification technology that can be used to immobilize biomolecules

•  W.L. Gore Medical Products Division, PTFE microstructures configured to exclude or accept tissue ingrowth.

•  Zimmer, design, manufacture and distribution of orthopaedic implants and related equipment and supplies

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What are some of theChallenges?

• To more closely replicate complex tissuearchitecture and arrangement in vitro  

• To better understand extracellular and

intracellular modulators of cell function• To develop novel materials and processing

techniques that are compatible with biological

interfaces• To find better strategies for immune

acceptance