BigDog Mowers Alpha Parts Manual · 2016-03-09 · 119296_0614 1-1 General Information This manual...

•••••200 S. Ridge Road

•••Hesston, Kansas

•67062

BigDog® MowersAlpha

Parts Manual

The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty.

Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or illegible, replace immediately. Replacements may be ordered per the information found in the Product Information section of the owner’s manual.

Federal law and California State law prohibit the following acts or the causing thereof:1. The removal or rendering inoperative by any person other than for purposes of maintenance,

repair, replacement, of any device or element of design incorporated into any equipment for the purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or while it is in use, or

2. The use of the equipment after such device or element of design has been removed or rendered inoperative by any person.

WARNING

The engine exhaust from this product contains chemicals known to the state

of California to cause cancer, birth defects or other reproductive harm.

NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER

This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0.0232 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF A SPARK ARRESTER.

Inspect spark arrester daily; replace every 500 hours or as needed.

119296_0614 c-1

Table of Contents

General InformationService Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 236" Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-242" & 52" Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Fenders & Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8Engine Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Section 3Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Transmission Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Steering & Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Steering Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Section 4Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Drive Wheel Breakdown—18 X 7.0–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Drive Wheel Breakdown—18 x 8.5–8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Section 5Engine, Kawasaki FR541V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Engine Service Parts, Kawasaki FR541V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Engine, Kawasaki FR651V & FR691V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8Engine Service Parts, Kawasaki FR651V & FR691V . . . . . . . . . . . . . . . . . . . . . . 5-12Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Section 636" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-236" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-436" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-642" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-842" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1042" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1236"/42" Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1452" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1652" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1852" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2052" Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22

c-2 119296_0614

Section 7Seat, Without Armrests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2Seat, With Armrests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

119296_0614 1-1

General Information

This manual covers BigDog® Alpha Mower models 932897, 932913, 933374, 933416 & 933606.

Service Literature

Options Available From Your Dealer

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using This Manual

This manual is part of a service package for the BigDog® mowers. Use of this manual in conjunction with other Big-Dog® mower and component manuals will provide the information necessary to service and maintain BigDog® mowers.

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-fication. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts.

The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units.

The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-ating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products.

PART NO. DESCRIPTION605045 OPERATOR’S MANUAL119552 WARRANTY STATEMENT119293 GENERAL SERVICE MANUAL

PART NO. DESCRIPTION933010 CATCHER117578 42" MULCH KIT117581 52" MULCH KIT119783 ARMREST KIT (42")119600 LIGHT KIT (42")333724 STEERING EXTENSION KIT799288 FLEX FORK KIT

1-2 119296_0614

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTIONCB CARRIAGE BOLT MB MACHINE BUSHINGCE CLEVIS PIN MS MACHINE SCREWCN CLIP NUT NT NUTCP COTTER PIN SC SELF TAPPING CAP SCREWCS CAP SCREW SH SOCKET HEADCW CUP WASHER SB SHOULDER BOLT

FDRW FENDER WASHER SS SET SCREWFW FLAT WASHER OD OUTSIDE DIAMETERHX HEX HEAD ID INSIDE DIAMETERLW LOCK WASHER

SIZE FT-LBS N-M SIZE FT-LBS N-M.250 8.2 11.1 M3 1 1.3.312 17 23 M4 2.2 3.375 30 40 M5 4.5 6.1.438 48 65 M6 7.7 10.4.500 73 99 M8 18.5 25.562 105 143 M10 37 50.625 145 200 M12 64 87.750 260 350 M14 80 108.5.875 420 565 M16 160 2151.00 625 850 M20 320 435

M24 555 750

119296_0614 2-1

Section 2

36" Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

42" & 52" Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Fenders & Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Engine Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

2-2 119296_0614

36" Frame

23

25

241

6

17

22

21

206

6

17

9

9

18

9

6

14

6

1416

13

14

6

16

1515

9

12

6

2

54

2

8

9

11 10

7

3

1 2

6

2

139

9

19

14

9

13

26 27

323

2 23

28

BUMPER

5

119296_0614 2-3

36" Frame

NOTES:

1. Serial number decal. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.

2. EPA compliance decal.3. Patent numbers decal.4. Torque all hardware to a minimum of 33 ft-lbs.

INDEX NO. PART NO. QTY. DESCRIPTION

1 116126 1 SEAT SUPPORT2 029629 10 CS .375-16 X .75 HX FLK3 116127 1 SPRING SUPPORT4 552420 1 BUMPER (WITH DECAL)5 602041 1 HOT DECAL6 604176 30 CS .375-16 X .75 HX FLK PLN7 551858 1 ENGINE PLATE (WITH DECALS)8 551859 1 RS REAR BRACKET9 604177 30 NT .375-16 HX FLK PLN

10 601967 1 ENGINE COMPARTMENT DECAL11 600899 1 PUMP BELT WARNING DECAL12 551860 1 LS REAR BRACKET13 016899 10 NT .375-16 HX FLK ZNYC14 601982 5 CN .250-20 X .15 MAX THK15 551861 2 CROSS SUPPORT16 551862 2 RS FRONT BRACKET17 551863 2 HYDRO BRACKET18 551864 1 BATTERY TRAY19 551865 1 FOOT PAN (WITH DECAL)20 551866 1 RS FRAME CHANNEL (WITH DECAL)21 551867 1 FRONT CROSS FRAME22 551868 1 LS FRAME CHANNEL (WITH DECALS)23 N/A 3 SERIAL NUMBER / SPEC DECAL24 727172 1 MADE IN USA DECAL25 601981 1 SAFE OPERATION DECAL26 604307 6 PUSH BUTTON MOUNT27 000331 6 WIRE TIE28 605073 1 BUMPER DECAL

2-4 119296_0614

42" & 52" Frame

21

23

3

1

3

16

24

154

9

22

3

3

9

3

15

19

65

11

13

3

1

2

7

8

3

9

321

221

4

4

9

16

913

14

20

9

3

12

33

12

9

25

3

25

927

17

10

3

9

18

25

27

26

9

9

18

12

4

9

18

9 18

7

6

29

119296_0614 2-5

42" & 52" Frame

NOTES:

1. Serial number decal. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.

2. EPA compliance decal.3. Patent numbers decal.4. Torque all hardware to a minimum of 33 ft-lbs.


1 116126 1 SEAT SUPPORT2 116127 1 SPRING SUPPORT3 029629 10 CS .375-16 X .75 HX FLK4 604176 30 CS .375-16 X .75 HX FLK PLN5 190183 1 RS REAR BRACKET6 602041 1 HOT DECAL7 552420 1 BUMPER (WITH DECALS)8 552421 1 ENGINE PLATE (WITH DECALS)9 604177 30 NT .375-16 HX FLK PLN

10 601967 1 ENGINE COMPARTMENT DECAL11 190184 1 LS REAR BRACKET12 601982 5 CN .250-20 X .15 MAX THK13 190186 2 HYDRO BRACKET14 552424 1 RS FRAME CHANNEL15 190185 2 RS FRONT BRACKET16 190189 2 CROSS SUPPORT17 600899 1 PUMP BELT WARNING DECAL18 016899 10 NT .375-16 HX FLK ZNYC19 552423 1 LS FRAME CHANNEL (WITH DECALS)20 727172 1 MADE IN USA DECAL21 N/A 3 SERIAL NUMBER / SPEC DECAL22 190188 1 FRONT CROSS FRAME23 552422 1 FOOT PAN (WITH DECAL)24 601981 1 SAFE OPERATION DECAL25 604307 6 PUSH BUTTON MOUNT26 000331 6 WIRE TIE27 190187 1 BATTERY TRAY28 604876 1 WIRE HARNESS (NOT SHOWN)29 605073 1 BUMPER DECAL

2-6 119296_0614

Fenders & Instrument Panel

1

8

95

42

6

7

12

13

13

14

10

11

15

19

20

5

13

13

16

23

2224

3

1817

119296_0614 2-7

Fenders & Instrument Panel

NOTES:


1 601097 1 CHOKE CABLE2 776476 1 PTO SWITCH3 769166 1 HOUR METER4 785808 1 KEY ASSEMBLY5 045898 1 IGNITION SWITCH6 552300 1 INSTRUMENT PANEL (WITH DECAL)7 604889 1 INSTRUMENT PANEL DECAL8 055947 1 CS .250-20 X .50 HX G59 601098 2 CB 10-24 X .500 ZYNC

10 601096 1 THROTTLE CABLE11 704932 2 FW .219 X .500 X .048 ZNYC12 059832 2 NT #10-24 HX NL ZN13 604324 8 CS .250-20 X .75 HX FLG14 601982 1 CN .250-20 X .15 MAX THK15 605083 1 RS FENDER16 605082 1 LS FENDER17 552432 1 FOOTREST (WITH DECAL)18 605072 1 BIG DOG DECAL19 029629 2 CS .375-16 X .75 HX FLK20 016899 2 NT .375-16 HX FLK ZNYC21 000331 2 WIRE TIE (NOT SHOWN)22 604876 1 WIRE HARNESS23 114052 1 CLUTCH CONNECTOR REPAIR KIT24 601053 2 SEALED RELAY (WITH BRACKET)

2-8 119296_0614

Battery

12

7

5

6

6

3

5 4

8

BATTERY

6

POSITIVE BATTERYCABLE

7

6

NEGATIVE BATTERYCABLE

9

119296_0614 2-9

Battery

NOTES:

1. When performing service on the mower, disconnect the negative battery cable and do not reconnect it to the battery until the engine is ready to be started.


1 604178 1 TIE DOWN STRAP2 604465 2 CS 0.250-20 X 7.50 HX G53 768515 2 FW .281 X .625 X .051/.080 HD ZN/YL4 771428 1 RED BATTERY CABLE BOOT5 024927 2 NT .250-20 HX G5 ZNYC6 029868 4 LW .250 INT-EXT TOOTH Z7 055939 2 CS .250-20 X .75 HX G58 000331 2 WIRE TIE9 601982 2 CN .250-20 X .15 MAX THK

2-10 119296_0614

Engine Guard

NOTES:

INDEX NO. PART NO. QTY DESCRIPTION

1 119236 1 ENGINE GUARD SCREEN2 190173 1 ENGINE GUARD3 016832 6 NT .312-18 HX FLK ZNYC4 016899 4 NT .375-16 HX FLK ZNYC5 016253 6 CB .312-18 X .75 FUL ZN6 029629 4 CS .375-16 X .75 HX FLK

1

23

5

6

5

4

119296_0614 2-11

This page intentionally left blank.

2-12 119296_0614

Lights

1

1

1

3

3

5

6

4

2

5

119296_0614 2-13

Lights

NOTES:

1. Part of the Fender & Instrument Panel Assembly.


1 190181 1 LIGHT ANGLE2 605209 4 CS #8-32 X .500 PH TRX3 605208 4 NT #8-32 HX NL ZN4 605003 2 LIGHT5 604307 2 PUSH BUTTON MOUNT6 000331 4 WIRE TIE7 000430 1 WIRE TIE (NOT SHOWN)8 605010 1 LIGHT WIRE HARNESS (NOT SHOWN)

2-14 119296_0614

119296_0614 3-1

Section 3

Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Transmission Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Steering & Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Steering Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

3-2 119296_0614

Hydraulic System

1

3

1

2

3

5

11

12

13

14

6

7

8 9

7

15

1617

16

17

18

19

10

4

4

14

1 19

18

19 1

18

1818

18

18

20

1

119296_0614 3-3

Hydraulic System

NOTES:

1. Torque to 17 ft-lbs.


1 710087 4 CS .312-18 X 2.50 HX G52 604343 1 CB .375-16 X 2.25 STD ZN3 043067 4 CS .312-18 X 3.00 HX G5 Z4 016899 2 NT .375-16 HX FLK ZNYC5 603907 1 DRIVE BELT6 080655 1 CS .375-16 X 1.50 HX G57 767954 2 FW .406 X .812 X .060 SAE8 604491 1 PULLEY 2.0" IDLER9 604490 1 SPRING

10 604487 1 CS .375-16 X 2.5 FULTH11 116289 1 IDLER SPACER12 116287 1 IDLER ARM13 712893 1 FW .406 X 1.25 X .12 HRD Z14 086660 2 NT .375-16 HX ZY NL15 054502 1 NT .375-16 HX G5 ZNY16 706549 2 HP .080D X 1.1917 116218 2 TOW VALVE LINK18 768523 16 FW .343 X .687 X .051/.080H19 058776 8 NT 0.312-18 NL G520 N/A 1 TRANSMISSION ASSEMBLY

3-4 119296_0614

Transmission Assembly

4

4

3

2

1

1

3

34

313

34

6

5

8 9

108

811

8

7

8

8

89

11

10

FRONT OFMOWER

119296_0614 3-5

Transmission Assembly

NOTES:


1 056036 4 CS .375-16 X 2.25 HX G52 110042 1 HYDROSTAT CROSS BRACE3 767954 8 FW .406 X .812 X .060 SAE4 054502 4 NT .375-16 HX G5 ZNY5 604127 1 RS TRANSMISSION6 604128 1 LS TRANSMISSION7 116143 2 ACTUATOR8 768515 8 FW .281 X .625 X .051/.080 HD ZN/YL9 601051 2 OVERTRAVEL SPRING

10 068551 2 NT .250-20 HX ZY NL11 601131 2 SPRING

3-6 119296_0614

Transmission Service Parts

604127 RIGHT SIDE TRANSMISSION


1 795047 1 PARKING PAWL KIT2 798371 1 RETAINING RING3 798363 1 PARK BRAKE GEAR4 602094 1 FAN/PULLEY KIT5 601433 1 4 BOLT HUB KIT (WITH NUT)6 788877 1 HUB NUT7 604903 1 HG RTN SPRING8 604901 1 HG RTN CW

604128 LEFT SIDE TRANSMISSION


1 795047 1 PARKING PAWL KIT2 798371 1 RETAINING RING3 798363 1 PARK BRAKE GEAR4 602094 1 FAN/PULLEY KIT5 601433 1 4 BOLT HUB KIT (WITH NUT)6 788877 1 HUB NUT7 604903 1 HG RTN SPRING8 604902 1 HG RTN CCW

3

4

5

2

1

6

8

7

119296_0614 3-7


3-8 119296_0614

Steering & Brake

LEFT SIDE SHOWNRIGHT SIDE SIMILAR

15

12

2

13

14 14

1

16

18

3

32

3

4

67

89

FRONT OF MOWER

5

1

198

20

9

17

16

11

10

8

17

16

21

FRONT OF MOWER

22

119296_0614 3-9

Steering & Brake

NOTES:

1. Part of the Hydraulic Assembly.


1 603983 2 DAMPER2 781922 4 BALL STUD3 768523 6 FW .343 X .687 X .051/.080H4 048553 2 CP .062D X 1.00 LG HML Z5 601069 2 CN .312-18 X .20 MAX THK6 772483 2 SB .312 X .75 SH .250-207 604173 2 YOKE, 5/16-248 041152 6 NT .312-24 HX ZNYC9 603905 2 STEERING ROD

10 768515 4 FW .281 X .625 X .051/.080 HD ZN/YL11 068551 2 NT .250-20 HX ZY NL12 110370 2 STEERING BAR (WITH GRIP)

781260 1 STEERING BAR GRIP13 054502 4 NT .375-16 HX G5 ZNY14 767954 8 FW .406 X .812 X .060 SAE15 080655 4 CS .375-16 X 1.50 HX G516 029629 5 CS .375-16 X .75 HX FLK17 016899 6 NT .375-16 HX FLK ZNYC18 034272 2 NT .312-18 HX G5 ZNYC19 116144 2 STEERING BUSHING20 603332 2 CLIP21 029751 1 CS .375-16 X 1.00 HXFLK22 N/A 1 STEERING COVER ASSEMBLY

3-10 119296_0614

Steering Cover Assembly

9

28

12

15

1

2

3

10

11

17

13

910

2318

13

1622

1922

15

2120

25

1

2

3

4

4

4

4

2

2

12

14

14 16

18

18

18

19

19

19

202422

22

26

5

8

7 6

27

11

30

8

29

119296_0614 3-11

Steering Cover Assembly

NOTES:


1 604452 2 CS .250-20 X 2.00 HX FLTHD2 768515 4 FW .281 X .625 X .051/.080 HD ZN/YL3 117540 2 DRIVE STRAIGHT STOP4 808477 4 1/4-20 THREAD RIVET NUT5 551912 1 LATCH WITH DECAL6 029629 1 CS .375-16 X .75 HX FLK7 016899 1 NT .375-16 HX FLK ZNYC8 055939 2 CS .250-20 X .75 HX G59 601822 2 NUT PLATE .420 CENTERS

10 781211 2 PUSH BUTTON SWITCH11 086660 2 NT .375-16 NL G512 781708 2 CS .500-13 X 4.25 HX G513 781567 2 NT .500-13 NL G514 063198 4 CS 10-24 X .75 HX FLK ZN15 005108 2 CS .375-16 X 3.50 HX G5 Z16 604288 2 STEERING SPACER17 604300 1 LS STEERING BOX18 768523 8 FW .343 X .687 X .051/.080H19 058776 4 NT .312-18 HX NL G520 604179 2 BRAKE ROD21 116142 1 LS BRAKE BELLCRANK22 765339 4 BUSHING23 604299 1 RS STEERING BOX24 116141 1 RS BRAKE BELLCRANK25 785220 1 RS STEERING DECAL26 785139 1 LS STEERING DECAL27 604275 1 DECK HEIGHT DECAL28 552456 1 STEERING COVER29 605074 1 KICK PAN DECAL30 781153 2 BUSHING

3-12 119296_0614

119296_0614 4-1

Section 4

Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Drive Wheel Breakdown—18 X 7.0–8 . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Drive Wheel Breakdown—18 x 8.5–8 . . . . . . . . . . . . . . . . . . . . . . . . 4-7

4-2 119296_0614

Wheel & Tire

12

3

45

6

6

7

8

1

119296_0614 4-3

Wheel & Tire

NOTES:

1. Torque to 65–75 ft-lbs.


1 604963 2 TIRE/WHEEL ASSEMBLY 18 X 8.5-8 (42" & 52" MOWERS)605263 2 TIRE/WHEEL ASSEMBLY 18 X 7.0-8 (36" MOWERS)

2 061077 8 WHEEL NUT3 705954 2 CS .500-13 X 1.25 HX G5 ZN4 344267 2 FW .510 X 2.15 X .187 SPL5 712976 2 FW .531 X 1.375 X .125 ZNY6 784223 4 BEARING7 784603 2 SPACER8 N/A 1 FRONT WHEEL ASSEMBLY

4-4 119296_0614

Front Wheel Breakdown

2

5

6

4

1

7

7

8

6

3

3

119296_0614 4-5

Front Wheel Breakdown

NOTES:


1 190026 1 CASTER FORK2 781567 1 NT .500-13 HX G8 ZY NL3 767962 2 FW .531 X 1.063 X .090 SAE4 042630 1 CS .500-13 X 6.50 HX G5 Z5 306969 1 GAUGE WHEEL SPACER6 604962 1 TIRE/WHEEL 11 X 4-5 SMOOTH7 772806 2 BEARING CAP8 772814 1 3/4" ROLLER BEARING

4-6 119296_0614

Drive Wheel Breakdown—18 X 7.0–8

NOTES:


1 605433 1 TIRE, 18 X 7.0-82 605264 1 WHEEL, 8 X 6.9373 019521 1 VALVE STEM

2

3

1

119296_0614 4-7

Drive Wheel Breakdown—18 x 8.5–8

NOTES:


1 604267 1 TIRE, 18 X 8.5-82 604964 1 WHEEL, 8 X 6.9373 019521 1 VALVE STEM

2

3

1

4-8 119296_0614

119296_0614 5-1

Section 5

Engine, Kawasaki FR541V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Engine Service Parts, Kawasaki FR541V . . . . . . . . . . . . . . . . . . . . . 5-6

Engine, Kawasaki FR651V & FR691V . . . . . . . . . . . . . . . . . . . . . . . 5-8

Engine Service Parts, Kawasaki FR651V & FR691V . . . . . . . . . . . 5-12

Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

5-2 119296_0614

Engine, Kawasaki FR541V

12

11

15

2

1

1

5

3

6

8

9

16

7

14

13

4

10

7

2

3

41

119296_0614 5-3


NOTES:

1. Supplied with the engine.2. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it is

removed or loosened. Use only hand tools to install this fastener.3. Torque to 30–35 ft-lbs. Replace (do not reuse) the cap screw if it is

removed or loosened. Use only hand tools to install this fastener.4. Torque the nuts to 22 ft-lbs.


1 N/A 1 KAWASAKI FR541V ENGINE2 604369 1 O-RING3 604350 1 OIL DRAIN VALVE4 604463 12" OIL DRAIN HOSE5 602999 1 MUFFLER6 016899 1 NT .375-16 HX FLK ZNYC7 767954 5 FW .406 X .812 X .060 SAE8 116290 1 CLUTCH ANCHOR9 036244 1 CS .375-16 X 1.00 HX G5

10 602580 4 CS .375-16 X 1.25 HX G5 P8511 604185 1 STUB SHAFT PUMP PULLEY12 604244K 1 CLUTCH KIT13 791251 1 CLUTCH HARNESS PIGTAIL14 000331 3 WIRE TIE15 602680 1 FW .453 X 1.12 X .119 HRD16 604271 1 CS .437-20 X 4.00 HX G5

5-4 119296_0614


25

15A FUSE

BLK

1

2223

18

21

19

1817

20

REDBLK

2624

24

A

14

14

5

6

6

6

6 6

6

RED 6

6 BLK

PUR

RED

RED

119296_0614 5-5


NOTES:

5. Part of the fuel system.6. Part of the wire harness.


17 055939 2 CS .250-20 X .75 HX G518 768515 4 FW .281 X .625 X .051/.080 HD ZN/YL19 030817 1 STARTER SOLENOID20 044255 1 NT #10-32 HX ZN21 024927 2 NT .250-20 HX G5 ZNYC22 029876 1 LW .312 INT-EXT TOOTH23 720516 1 CS M8 X 1.25 X 16 HX G10.924 000323 2 HOSE CLAMP25 015818 18" 1/4" FUEL LINE26 604274 1 3/16" FORMED VAPOR LINE

FUEL LINE LENGTHS

18" TANK TO FUEL FILTER (FUEL)A

5-6 119296_0614

Engine Service Parts, Kawasaki FR541V

NOTES:


1 604240 1 AIR FILTER2 068478 1 IN-LINE FUEL FILTER3 602581 1 OIL FILTER

2

3

1

119296_0614 5-7


5-8 119296_0614

Engine, Kawasaki FR651V & FR691V

1

1

2

9

12

13

5

66

7

14

4

3

6

2

10

11

8

3

41

119296_0614 5-9


NOTES:

1. Supplied with the engine.2. Torque the bolt to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it

is removed or loosened. Use only hand tools to install this fastener.3. Torque the bolt to 30–35 ft-lbs. Replace (do not reuse) the cap screw if it

is removed or loosened. Use only hand tools to install this fastener.4. Torque the nuts to 22 ft-lbs.


1 N/A 1 KAWASAKI FR651V & FR691V ENGINE2 604463 12" OIL DRAIN HOSE3 604016 1 MUFFLER4 016899 1 NT .375-16 HX FLK ZNYC5 116290 1 CLUTCH ANCHOR6 767954 5 FW .406 X .812 X .060 SAE7 036244 1 CS .375-16 X 1.00 HX G58 602580 4 CS .375-16 X 1.25 HX G5 P859 604185 1 STUB SHAFT PUMP PULLEY

10 000331 3 WIRE TIE11 791251 1 CLUTCH HARNESS PIGTAIL12 604244K 1 CLUTCH KIT13 602680 1 FW .453 X 1.12 X .119 HRD14 604271 1 CS .437-20 X 4.00 HX G5

5-10 119296_0614


16

19

17

15

16

20

21

18

16

24

22

23

6

5

5

5

5

A

5

5

BLK

RED

15AFUSE

BLK

1

5RED

10

5 BLK

PUR

RED

RED

119296_0614 5-11


NOTES:

5. Part of the mower wire harness.6. Part of the fuel system.


15 055939 2 CS .250-20 X .75 HX G516 768515 4 FW .281 X .625 X .051/.080 HD ZN/YL17 044255 1 NT #10-32 HX ZN18 030817 1 STARTER SOLENOID19 024927 2 NT .250-20 HX G5 ZNYC20 029876 1 LW .312 INT-EXT TOOTH21 720516 1 CS M8 X 1.25 X 16 HX G10.922 000323 2 HOSE CLAMP23 015818 18" 1/4" FUEL LINE24 604274 1 3/16" FORMED VAPOR LINE

FUEL LINE LENGTH

18" TANK TO ENGINEA

5-12 119296_0614

Engine Service Parts, Kawasaki FR651V & FR691V

NOTES:


1 603059 1 AIR FILTER2 068478 1 IN-LINE FUEL FILTER3 602581 1 OIL FILTER4 604350 1 OIL DRAIN VALVE5 604369 1 O-RING

2

3

1

5

4

119296_0614 5-13


5-14 119296_0614

Fuel System

8

9

10

6

7 3

4

67

6

7

2

11

12

13

14

1

15

15B

B

4 3

5A

1415C

119296_0614 5-15

Fuel System

NOTES:


1 604336 1 FUEL TANK ASSEMBLY2 603807 1 RATCHETING GAS CAP, 3.5"3 117059 1 LEFT TANK MOUNT4 117060 1 RIGHT TANK MOUNT5 713198 18.5" SEAL 3/8 X 3/46 055939 3 CS .250-20 X .75 HX G57 768515 3 FW .281 X .625 X .051/.080 HD ZN/YL8 604279 1 3/16" FORMED VAPOR LINE9 604322 1 1/4" HOSE BARB CROSS

10 604273 1 3/16" FORMED VAPOR LINE11 604292 1 BOOT, 3/16" TO 1/4" BARB12 604323 1 VAPOR SYSTEM FILTER13 000331 2 WIRE TIE14 604307 2 PUSH BUTTON MOUNT15 033035 22" WEATHERSTRIP

WEATHERSTRIP LENGTH

9.25"

5"

12"

ABC

5-16 119296_0614

Fuel Tank Service Parts

NOTES:


1 604199 1 VENT FITTING2 604200 1 GROMMET3 604340 1 SUCTION HOSE ASSEMBLY 7.75"4 785295 1 GROMMET

1

23

4

1

2

119296_0614 6-1

Section 6

36" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

36" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

36" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

42" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

42" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

42" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

36"/42" Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

52" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

52" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

52" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20

52" Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22

6-2 119296_0614

36" Service Deck

NOTES:


1 552706 1 36" DECK (WITH DECALS)2 604221 1 DANGER/CHUTE DECAL3 602243 1 BELT ROUTING DECAL4 604222 1 DANGER/OBJECTS DECAL5 793513 1 36" DECK ID DECAL

1

4

3

2

5

119296_0614 6-3


6-4 119296_0614

36" Deck Pulleys & Spindles

15

21

10

14

4

2

1

161

22

4

13

18

20

5

5

6 2

1778

3

9

10

1

2

2

3

11

12

19

119296_0614 6-5


NOTES:

1. Torque to 18 ft-lbs. 2. Torque to 73 ft-lbs.3. Torque to 30 ft-lbs. The idler arm should pivot freely.4. Torque to 50–75 ft-lbs.


1 781567 2 NT .500-13 NL G52 767962 2 FW .531 X 1.063 X .090 SAE3 603986 1 IDLER PULLEY, 4.00" FLAT4 086660 1 NT .375-16 HX ZY NL5 712893 2 FW .406 X 1.25 X .12 HRD Z6 119936 1 36" PIVOTING IDLER ARM7 605379 1 IDLER SPRING8 604110 1 SPRING TENSIONER ANCHOR9 604251 1 NT .312-18 HX NL JAM G2 ZN10 768523 9 FW .343 X .687 X .051/.080H11 601839 1 PIVOT SPACER BUSHING12 117539 1 SPACER13 604253 1 CB .50-13 X 2.00 STD ZN14 604172 2 NT .562-18 HX G5 ZN15 605443 2 DRIVE PULLEY "B-SEC"16 604123 2 PULLEY SPACER17 604219 1 IDLER PULLEY, 4.00" FLAT18 036236 8 CS .312-18 X 1.00 HX G519 083147 1 CB .312-18 X .620 G5 ZN20 080655 1 CS .375-16 X 1.50 HX G521 604254 1 CB .50-13 X 2.50 STD ZN22 604214 2 SPINDLE ASSEMBLY

6-6 119296_0614

36" Deck

2

21

4

22

517

18

1

24

27

25

25 26

16

13

5

67

8

612

1110

1415

16

19

20

23 1

13

9

7

119296_0614 6-7

36" Deck

NOTES:

1. Torque to 48 ft-lbs.


1 604324 4 CS .250-20 X .75 HX FLG2 605254 1 RS PULLEY COVER3 604403 1 LS PULLEY COVER4 771824 1 BELT, A 117" EL5 016410 2 CS .375-16 X 2.00 HX G56 116157 2 DECK LIFT LINK7 016899 2 NT .375-16 HX FLK ZNYC8 601839 1 PIVOT SPACER BUSHING9 605016 1 DECK LEVELING NUT

10 116155 2 DECK LINK11 116911 1 LEVELER CAM12 767954 1 FW .406 X .812 X .060 SAE13 706168 1 NT .375-16 HX JAM G5 Z14 781567 1 NT .500-13 NL G515 767962 1 FW .531 X 1.063 X .090 SAE16 788166 1 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE)17 604268 1 DISCHARGE CHUTE18 086660 1 NT .375-16 HX NL G519 604331 1 CHUTE SPRING20 604346 1 DISCHARGE CHUTE PIN21 783753 2 BLADE, 17.86"-L-F-CW

603995 2 BLADE, 17.86"-M-F-CW787721 2 BLADE, 17.86"-H-F-CW603848 2 BLADE, 17.86"-CAT-F-CW794198 2 BLADE, 17.86"-MUL-F-CW785436 2 BLADE, 17.86"-GAT-F-CW

22 602680 2 FW .453 X 1.12 X .119 HRD23 754101 2 CS .437-20 X 1.25 HX G5 ZNY24 781708 1 CS .500-13 X 4.25 HX G525 767962 2 FW .531 X 1.063 X .090 SAE26 031997 1 PLASTIC WHEEL27 053199 1 NT .500-13 HX JAM ZNYC

6-8 119296_0614

42" Service Deck

NOTES:


1 552345 1 42" DECK (WITH DECALS)2 604221 1 DANGER/CHUTE DECAL3 602243 1 BELT ROUTING DECAL4 793521 1 42" DECK ID DECAL5 604222 1 DANGER/OBJECTS DECAL

1

5

3

2

4

119296_0614 6-9


6-10 119296_0614


13

19

17

12

4

2

1

14

1

20

1

11

16

18

5

56 2

157

8

3

9

10

2

3

3

4

119296_0614 6-11


NOTES:

1. Torque to 50–75 ft-lbs.2. Torque to 18 ft-lbs.3. Torque to 73 ft-lbs.4. Torque to 30 ft-lbs. The idler arm should pivot freely.


1 781567 2 NT .500-13 HX G8 ZY NL2 767962 2 FW .531 X 1.063 X .090 SAE3 603986 1 IDLER PULLEY, 4.00" FLAT4 086660 1 NT .375-16 HX ZY NL5 712893 2 FW .406 X 1.25 X .12 HRD Z6 117512 1 IDLER ARM7 604291 1 IDLER SPRING8 604110 1 SPRING TENSIONER ANCHOR9 601839 1 PIVOT SPACER BUSHING

10 117539 1 SPACER11 604253 1 CB .50-13 X 2.00 STD ZN12 604172 2 NT .562-18 HX G5 ZN13 603987 2 PULLEY14 604123 2 PULLEY SPACER15 604219 1 IDLER PULLEY, 4.00" FLAT16 036236 8 CS .312-18 X 1.00 HX G517 768523 8 FW .343 X .687 X .051/.080H18 080655 1 CS .375-16 X 1.50 HX G519 604254 1 CB .50-13 X 2.50 STD ZN20 604214 2 SPINDLE ASSEMBLY

6-12 119296_0614

42" Deck 1

20

3

21

416

17

2

23

26

24

24 25

15

21

4

5

6

7

511

109

1314

15

18

19

22 1

12

87

7 6

6

2

2

119296_0614 6-13

42" Deck

NOTES:

1. Torque to 48 ft-lbs.2. For mowers with serial numbers prior to 14030001.


1 604403 2 42" PULLEY COVER2 604324 4 CS .250-20 X .75 HX FLG3 793828 1 BELT, A SEC4 016410 2 CS .375-16 X 2.00 G5 ZNYC5 116157 2 DECK LIFT LINK6 016899 2 NT .375-16 HX FLK ZNYC (S/N 14030001 & HIGHER)

016899 3 NT .375-16 HX FLK ZNYC (S/N PRIOR TO 14030001)7 601839 1 PIVOT SPACER BUSHING (S/N 14030001 & HIGHER)

601839 2 PIVOT SPACER BUSHING (S/N PRIOR TO 14030001)8 605016 1 DECK LEVELING NUT9 116155 2 DECK LINK

10 116911 1 LEVELER CAM11 767954 1 FW .406 X .812 X .060 SAE12 706168 1 NT .375-16 HX JAM G5 Z13 781567 1 NT .500-13 NL G514 767962 1 FW .531 X 1.063 X .090 SAE15 788166 1 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE)16 604268 1 DISCHARGE CHUTE17 086660 1 NT .375-16 HX ZY NL18 604331 1 CHUTE SPRING19 604346 1 DISCHARGE CHUTE PIN20 603992 2 BLADE, 20.50"-M-F-CW21 602680 2 FW .453 X 1.12 X .119 HRD22 754101 2 CS .437-20 X 1.25 HX G5 ZNY

793794 2 BLADE, 20.50"-L-F-CW794685 2 BLADE, F20.50"-H-F-CW793935 2 BLADE, 20.50"-CAT-F-CW794214 2 BLADE, 20.50"-MUL-F-CW794230 2 BLADE, 20.50" -GAT-F-CW

23 781708 1 CS .500-13 X 4.25 HX G524 767962 2 FW .531 X 1.063 X .090 SAE25 031997 1 PLASTIC WHEEL26 053199 1 NT .500-13 HX JAM ZNYC

6-14 119296_0614

36"/42" Deck Lift

1

2

12

5

11

15

3

13

10

9

16

14

8

8

15

2

67

LEFT SIDE OF MOWER

RIGHT SIDE OF MOWER

4

4

16

6

3

1

7

4

1

1

1

4

3

119296_0614 6-15

36"/42" Deck Lift

NOTES:

1. Part of the Steering Cover Assembly.


1 116156 1 LIFT HANDLE2 116151 2 PIVOT BLOCK3 029629 4 CS .375-16 X .75 HX FLK4 016899 8 NT .375-16 HX FLK ZNYC5 604377 1 GRIP6 712919 2 FW .406 X 1.00 X .12 HRD Z7 601839 2 PIVOT SPACER BUSHING8 005116 2 CS .375-16 X 1.375 HX G59 027714 1 CE .500 X 1.25 .156 X 1.093

10 017251 1 CP .156D X 1.00 LG HML Z11 767962 2 FW .531 X 1.063 X .090 SAE12 603918 1 LIFT ROD13 603920 1 PIVOT PIN14 781567 1 NT .500-13 NL G515 029751 2 CS .375-16 X 1.00 HX FLK16 604515 2 NT 0.375-16 FL NY GF

6-16 119296_0614

52" Service Deck

NOTES:


1 552346 1 52" DECK2 604221 1 DANGER/CHUTE DECAL3 781419 1 BELT ROUTING DECAL4 785535 1 52" DECK DECAL5 604222 1 DANGER/OBJECTS DECAL

1

2

3

45

119296_0614 6-17


6-18 119296_0614


2

14

1

6

6 8

3

2

18

10

7

13

1615

11

12

1

4

5

9

1

23

2

1

17

19

4

21

20

3

3

119296_0614 6-19


NOTES:

1. Torque to 50–75 ft-lbs.2. Torque to 18 ft-lbs.3. Torque to 73 ft-lbs.


1 781567 3 NT .500-13 NL G52 767962 3 FW .531 X 1.063 X .090 SAE3 603986 1 IDLER PULLEY, 4.00" FLAT4 604251 5 NT .312-18 HX NL JAM G2 ZN5 604252 4 FW .340 X .675 X .035 ZN6 604110 2 SPRING TENSIONER ANCHOR7 604291 1 IDLER SPRING8 604194 1 IDLER SLED9 604079 2 IDLER SLIDE

10 604253 1 CB .50-13 X 2.00 STD ZN11 036236 12 CS .312-18 X 1.00 HX G512 768523 12 FW .343 X .687 X .051/.080H13 604172 3 NT .562-18 HX G5 ZN14 603988 3 DRIVE PULLEY "B-SEC"15 604123 3 PULLEY SPACER16 604231 1 IDLER PULLEY, 5.00" O.D.17 604219 1 IDLER PULLEY, 4.00" FLAT18 604214 3 SPINDLE ASSEMBLY19 604254 2 CB .50-13 X 2.50 STD ZN20 083147 5 CB .312-18 X .620 G5 ZN21 017129 1 FW .440 X 1.00 X .083 ZNY

6-20 119296_0614

52" Deck 1

4

8

5

20

23

1819

21

2

10

3

6

2

7

9

9

10

12

11

11

1615

24

27

25

25 26

20

1

17

22

12

12

2

211

14

14

13

119296_0614 6-21

52" Deck

NOTES:

1. Torque to 48 ft-lbs.2. For mowers with serial numbers prior to 14030001.


1 604337 1 RS PULLEY COVER2 604324 4 CS .250-20 X .75 HX FLG3 791988 1 BELT, B 140.77" EL4 604338 1 LS PULLEY COVER5 604268 1 DISCHARGE CHUTE6 604346 1 DISCHARGE CHUTE PIN7 604331 1 CHUTE SPRING8 086660 1 NT .375-16 HX ZY NL9 016410 2 CS .375-16 X 2.00 G5 ZNYC

10 116157 2 DECK LIFT LINK6 016899 2 NT .375-16 HX FLK ZNYC (S/N 14030001 & HIGHER)

016899 3 NT .375-16 HX FLK ZNYC (S/N PRIOR TO 14030001)7 601839 1 PIVOT SPACER BUSHING(S/N 14030001 & HIGHER)

601839 2 PIVOT SPACER BUSHING (S/N PRIOR TO 14030001)13 605016 1 DECK LEVELING NUT14 116155 2 DECK LINK15 116911 1 LEVELER CAM16 767954 1 FW .406 X .812 X .060 SAE17 706168 1 NT .375-16 HX JAM G5 Z18 781567 2 NT .500-13 HX NL G519 767962 2 FW .531 X 1.063 X .090 SAE20 788166 2 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE)21 603995 3 BLADE, 17.86" -M-F-CW

783753 3 BLADE, 17.86"-L-F-CW787721 3 BLADE, 17.86"-H-F-CW603848 3 BLADE, 17.86"-CAT-F-CW794198 3 BLADE, 17.86"-MUL-F-CW785436 3 BLADE, 17.86"-GAT-F-CW

22 602680 3 FW .453 X 1.12 X .119 HRD23 754101 3 CS .437-20 X 1.25 HX G5 ZNY24 781708 1 CS .500-13 X 4.25 HX G525 767962 2 FW .531 X 1.063 X .090 SAE26 031997 1 PLASTIC WHEEL27 053199 1 NT .500-13 HX JAM ZNYC

6-22 119296_0614

52" Deck Lift

1

2

12

3

5

11

15

3

8

10

9

4

4

7

14

14

15

2

6

13

3 4

LEFT SIDE OF MOWER

RIGHT SIDE OF MOWER

4

4

4

13

6

3

1

1

1

1

16

16

119296_0614 6-23

52" Deck Lift

NOTES:

1. Part of the Steering Cover Assembly.


1 116156 1 LIFT HANDLE2 116151 2 PIVOT BLOCK3 029629 8 CS .375-16 X .75 HX FLK4 016899 12 NT .375-16 HX FLK ZNYC5 604377 1 GRIP6 116916 2 DECK LINK PLATE7 781567 1 NT .500-13 NL G58 603920 1 PIVOT PIN9 027714 1 CE .500 X 1.25 .156 X 1.093

10 017251 1 CP .156D X 1.00 LG HML Z11 767962 2 FW .531 X 1.063 X .090 SAE12 603918 1 LIFT ROD13 601839 2 PIVOT SPACER BUSHING14 005116 2 CS .375-16 X 1.375 HX G515 029751 2 CS .375-16 X 1.00 HXFLK16 604515 2 NT .375-16 FL NY GF

6-24 119296_0614

119296_0614 7-1

Section 7

Seat, Without Armrests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Seat, With Armrests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

7-2 119296_0614

Seat, Without Armrests

1

2

4

76

10

9

8

11

11

12

1

5

313

2

119296_0614 7-3

Seat, Without Armrests

NOTES:

1. Do not torque; the seat pan must pivot freely.2. Torque to 7 ft-lbs.


1 605023 1 STANDARD SEAT2 552379 1 SEAT PAN (WITH DECAL)3 604307 1 PUSH BUTTON MOUNT4 086660 2 NT .375-16 HX ZY NL5 000331 1 WIRE TIE6 768523 4 FW .343 X .687 X .051/.080H7 036236 4 CS .312-18 X 1.00 HX G58 029629 2 CS .375-16 X .75 HX FLK9 793851 2 COMPRESSION SPRING 1.25 X 4.00 X .188

10 016899 2 NT .375-16 HX FLK ZNYC11 036244 2 CS .375-16 X 1.00 HX G512 601815 1 BATTERY WARNINGS DECAL13 603148 1 SEAT SWITCH

7-4 119296_0614

Seat, With Armrests

1

2

4

76

11

11

13

1

5

3

2

8

9

10

12

13

119296_0614 7-5

Seat, With Armrests

NOTES:

1. Do not torque; the seat pan must pivot freely.2. Torque to 7 ft-lbs.


1 605009 1 SEAT2 552379 1 SEAT PAN (WITH DECAL)3 604307 1 PUSH BUTTON MOUNT4 086660 2 NT .375-16 NL G55 000331 1 WIRE TIE6 768523 4 FW .343 X .687 X .051/.080H7 036236 4 CS .312-18 X 1.00 HX G58 029629 2 CS .375-16 X .75 HX FLK9 793851 2 COMPRESSION SPRING 1.25 X 4.00 X .188

10 016899 2 NT .375-16 HX FLK ZNYC11 036244 2 CS .375-16 X 1.00 HX G512 119783 1 ARMREST KIT (LS & RS)13 601815 1 BATTERY WARNINGS DECAL14 793315 1 SEAT SWITCH

7-6 119296_0614

BigDog Mowers Alpha Parts Manual · 2016-03-09 · 119296_0614 1-1 General Information This manual...

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Transcript of BigDog Mowers Alpha Parts Manual · 2016-03-09 · 119296_0614 1-1 General Information This manual...