BIG KAISER Fall 2015 Supplemental KAISER Fall 2015...4 Before Tightening After Tightening No Slip or...

FALL 2015 SUPPLEMENTAL

NEW!NEW!

2

Test us against any competitor. We will improve the performance of even your most demanding applications. If we can’t, we’ll take back our products at no charge. Guaranteed.

We specialize in supporting high-accuracy and high-efficiency environments. We don’t offer products to serve the whole market. This focus allows us to maintain a high level of expertise

and exceptionally high standards for the products we represent. The result is a line-up of superior products backed by a support team that knows how to get the most out of them.

BIG KAISER delivers the most accurate and efficient tooling solutions guaranteed.

OUR GUARANTEE

3

MEGA PERFECT GRIPOverview..............................................................................................Pg. 4BCV50 .................................................................................................Pg. 5HSK-A100/125 ....................................................................................Pg. 5

NEW Hi-POWER MILLING CHUCKOverview .............................................................................................Pg. 6BCV40/50 ...........................................................................................Pg. 7

SMART DAMPER — FACE MILL ARBOR TYPEOverview .............................................................................................Pg. 8BBT & BCV50 .......................................................................................Pg. 9HSK-A100 ...........................................................................................Pg. 9Damper Head ......................................................................................Pg. 9

HIGH RIGIDITY SHELL MILL HOLDEROverview .............................................................................................Pg. 10BCV40/50 ...........................................................................................Pg. 11

MEGA ER GRIPOverview .............................................................................................Pg. 13BBT30/40/50 ......................................................................................Pg. 14-15

HYDRAULIC CHUCKOverview .............................................................................................Pg. 16Cylindrical Shank ST20/32 ...................................................................Pg. 17Super Slim BBT30/40 ............................................................................Pg. 18Super Slim HSK-E32/40 ........................................................................Pg. 19Jet Coolant BBT30 .................................................................................Pg. 20Jet Coolant BBT40 .................................................................................Pg. 21Jet Coolant BBT50 .................................................................................Pg. 22Jet Coolant HSK-A63 .............................................................................Pg. 23

4

Before Tightening After Tightening

No Slip or Pullout• A unique lock mechanism using a Key Grip prevents the slip and pullout of the tool during heavy cutting.• By simply using straight shank cutters with a Weldon flat, no special cutter is required. If your cutter doesn’t have a flat, adding your own flat according to the general Weldon standard allows its use in the Mega Perfect Grip.

Features 100% security against end mill pullout under any torque load!

MEGA PERFECT GRIP

Exclusive Key Grip

Non-Slip MechanismThe Key Grip maintains contact with the stopper pin to prevent any slip under high torque.

Complete Fit of Nut and BodyTightening the nut achieves dual contact between the nut and body for rigidity close to that of an integral cutter.

Flood Jet-Through CoolantThe Key Grip grooves provide channels for high volume coolant to the cutter.Effective end milling of HRSA’s requires a high volume of coolant to the cutting edge to dissipate heat and aid in the removal of chips.

SpringExclusiveKey Grip

Non-Pullout MechanismThe Key Grip engages in the groove of the chuck body to ensure no tool pullout.

Simple, Easy Handling with Secure Clamping1. Place the exclusive Key Grip into the Weldon flat of the end mill shank.2. Insert the end mill with the Key Grip in alignment with one of the three Key Grip grooves inside the milling chuck.3. Rotate the end mill approximately 20º clockwise until the Key Grip stops securely against the stopper pin.4. Finish clamping the tool until the clamping nut contacts the positive stop of the chuck body.

Key GripStopper Pin

Complete Fit

• 1 Key Grip and 1 Spring are included with each holder• Mega Wrench must be ordered separately

.750

1.000

1.250

2.362

2.756

3.150

4.000

4.000

4.250

1.929

2.165

2.244

1.072

1.318

1.622

BCV50-MEGA.750DPG-4

-MEGA1.000DPG-4

-MEGA1.250DPG-4.25

MGR60L

MGR70L

MGR80L

Catalog Number

ød øD L L1 H Wrench

R

S P I N D L E S Y S T E M

D U A L C O N T A C T

Always replace worn or damaged Key Grips immediately for safe operation

CAUTION


.750

1.000

1.250

1.000

1.250

2.362

2.756

3.150

2.756

3.150

4.000

4.000

4.500

4.500

5.000

1.929

2.165

2.244

2.165

2.244

1.072

1.318

1.622

1.299

1.622

HSK-A100-MEGA.750DPG-4

-MEGA1.000DPG-4

-MEGA1.250DPG-4.5

HSK-A125-MEGA1.000DPG-4.5

-MEGA1.250DPG-5

MGR60L

MGR70L

MGR80L

MGR70L

MGR80L

ød øD L L1 H

.913

1.024

1.102

H1

.913

1.024

1.102

1.024

1.102

H1 Wrench

PKG.750-2P

PKG1.000-2P

PKG1.250-2P

PSP1823

PSP2420

PSP3128

.750

1.000

1.250

Clamping øKey Grip(2 pcs.) Spring


CAUTION

COOLANT

THROUGH

COOLANT

THROUGH

L

L1

øDød

HHSK No.

H1

• Spare Key Grips are available in 2 pcs. per set

LL1

BCV50

ød øD

HH1

Catalog Number

MEGA PERFECT GRIPOVERVIEW

5

Before Tightening After Tightening

No Slip or Pullout• A unique lock mechanism using a Key Grip prevents the slip and pullout of the tool during heavy cutting.• By simply using straight shank cutters with a Weldon flat, no special cutter is required. If your cutter doesn’t have a flat, adding your own flat according to the general Weldon standard allows its use in the Mega Perfect Grip.

Features 100% security against end mill pullout under any torque load!

MEGA PERFECT GRIP

Exclusive Key Grip

Non-Slip MechanismThe Key Grip maintains contact with the stopper pin to prevent any slip under high torque.

Complete Fit of Nut and BodyTightening the nut achieves dual contact between the nut and body for rigidity close to that of an integral cutter.

Flood Jet-Through CoolantThe Key Grip grooves provide channels for high volume coolant to the cutter.Effective end milling of HRSA’s requires a high volume of coolant to the cutting edge to dissipate heat and aid in the removal of chips.

SpringExclusiveKey Grip

Non-Pullout MechanismThe Key Grip engages in the groove of the chuck body to ensure no tool pullout.

Simple, Easy Handling with Secure Clamping1. Place the exclusive Key Grip into the Weldon flat of the end mill shank.2. Insert the end mill with the Key Grip in alignment with one of the three Key Grip grooves inside the milling chuck.3. Rotate the end mill approximately 20º clockwise until the Key Grip stops securely against the stopper pin.4. Finish clamping the tool until the clamping nut contacts the positive stop of the chuck body.

Key GripStopper Pin

Complete Fit


.750

1.000

1.250

2.362

2.756

3.150

4.000

4.000

4.250

1.929

2.165

2.244

1.072

1.318

1.622

BCV50-MEGA.750DPG-4

-MEGA1.000DPG-4

-MEGA1.250DPG-4.25

MGR60L

MGR70L

MGR80L

Catalog Number

ød øD L L1 H Wrench

R




CAUTION


.750

1.000

1.250

1.000

1.250

2.362

2.756

3.150

2.756

3.150

4.000

4.000

4.500

4.500

5.000

1.929

2.165

2.244

2.165

2.244

1.072

1.318

1.622

1.299

1.622

HSK-A100-MEGA.750DPG-4

-MEGA1.000DPG-4

-MEGA1.250DPG-4.5

HSK-A125-MEGA1.000DPG-4.5

-MEGA1.250DPG-5

MGR60L

MGR70L

MGR80L

MGR70L

MGR80L

ød øD L L1 H

.913

1.024

1.102

H1

.913

1.024

1.102

1.024

1.102

H1 Wrench

PKG.750-2P

PKG1.000-2P

PKG1.250-2P

PSP1823

PSP2420

PSP3128

.750

1.000

1.250

Clamping øKey Grip(2 pcs.) Spring


CAUTION

COOLANT

THROUGH

COOLANT

THROUGH

L

L1

øDød

HHSK No.

H1

• Spare Key Grips are available in 2 pcs. per set

LL1

BCV50

ød øD

HH1

Catalog Number

MEGA PERFECT GRIPBIG-PLUS® BCV50, HSK-A100/125

6

STANDARDDU

AL

CO

NT

AC

TS

PIN

DL

E S

YS

TE

M

R

CLAMPING RANGE: ø.750"-1.500" (ø16-42mm)For high precision heavy cutting. The New Hi-Power Milling Chuck combines high accuracy with high torque capability and rigidity.

End Milling

ø1.250" (D)

4D

Within .0004"

2200

1850

1500

1100

740

370

0 .04 .08 .12 .16 .20 .24 .28 .31

Grip

(ft-

lbs)

Nut Travel Distance S (in)

Axial Adjustment ScrewProvides easy adjustment of cutter projection.

Roller BearingsRolling friction is minimized so that the clamping force is greatly increased.

Slits to Inner BoreLarge shrinkage capability is ensured.

Rigid DesignThe substantial section (for ø1.25" chuck the section is .39") prevents chatter and achieves security during cutting.

Superior SealingThe ingress of contamination by coolant or cutting particles is eliminated for extended tool holder life.

within .02"

High Gripping Force

Secure and Reliable Slit DesignThe annular section needs to be substantial in order to provide rigidity, but still retain the ability to collapse in order to provide sufficient grip. The section of the New Hi-Power Milling Chuck has combined holes and slits at regular intervals in order to combine both requirements.

Precise ConcentricityConcentricity is assured with the integral design and the clamping by mechanical compression of the annular section using the rolling bearing system. All models are inspected and double checked to meet runout accuracy of .0004" T.I.R. at 4xD.

SLIT & SMALL HOLE

GRIPPING POWEROF NEW Hi-POWER

MILLING CHUCK(HMC1.250)

BIG PLUS

STANDARD

CLAMPING RANGE: ø.625"-ø1.500" (ø16-50mm)High rigidity design for heavy cutting. Flange contacting nut and simultaneous taper & flange contact assure highest rigidity.

End Milling

Stabilizing Contact Between Flange & Nut Provides Exceptional RigidityThe expanded contact diameter of the nut of the Mega Double Power Chuck to the flange provides the highest rigidity as if the chuck and nut were one solid piece. This superior rigidity assures heavier duty machining without chatter.

Secure Coolant SupplyTwo types are individually designed for the most effective coolant supply.• Improved surface finish• Smoother chip evacuation• Extended tool life• Cooling & lubrication of tools

High Rigidity Achieves Higher Level of Stability

BBT50-MEGA32D-105Radial d= .551" (14mm)Power= 20.3hp (15.2kW)

Other Manufacturer (L=90)Radial d= .374" (9.5mm)Power= 12.3hp (9.2kW)Released Tightened

Contact

1.4 times increased rigidity

Comparison test proves increased stiffness compared to others.

BBT40-MEGA20D-75

151050

BT40 from other manufacturer

Stiffness (N/µm)

1.41.0

CONTACT

CONTACT

BIG-PLUS® SPINDLE SYSTEM

6.3"

1.57"

d

Straight Collet (Type “C”)Reduction sleeve

PSC ColletFor coolant-through

A Variety of Straight Collets Available

PJC ColletFor jet-through

Flange Contacting Nut Together with BIG-PLUS®

Stabilizing contact of nut to the flange provides exceptional rigidity in addition to the BIG-PLUS® effect.

Cutter: Coated Carbide End Mill ø32mm, 4-flutesWork Material: A36 Steel (JIS SS400)Cutting Speed: 925 SFM (282 m/min)Spindle Speed: 2,800 RPMFeed Rate: 44 IPM (1,120 mm/min)

Cutting Conditions

BIG-PLUS® CONVENTIONAL

STANDARDDU

AL

CO

NT

AC

TS

PIN

DL

E S

YS

TE

M

R

R

TYPE D TYPE DS

Through Tools Jet Through

MAX

30,000RPM

MAX

30,000RPM

MAX

30,000RPM

Coolant is reliably directed to cutting tool periphery from

chuck nose.

NEW Hi-POWER MILLING CHUCKOVERVIEW

7

CLAMPING RANGE: ø20mm-32mmFor Heavy Duty End Milling

• Wrench and axial length adjusting screw must be ordered separately• Bores on Form B are sealed with set screws on delivery

BCV40-HMC20S-85 -HMC32S-100BCV50-HMC20S-105 -HMC32S-105

20mm32mm20mm32mm

1.9692.6771.9692.677

3.353.974.134.13

2.72-3.112.80-3.192.72-3.113.46-3.86

3.35.09.5

10.1

2.212.522.212.83

FK45-50LFK58-62LFK45-50LFK68-75L

R



CatalogNumber

Weight(lbs.)ød øD L H

L

øDød

H

EBCV No.

Min ClampingLength E Wrench

COOLANT

THROUGH

COLLET WRENCH

ACCESSORIES

PERFECT SEAL/JET COLLET SCREW

COOLANT BORES INACCORDANCE TODIN69871/FORM B

A PRODUCT OF:

HIGH PRECISION TOOL HOLDER SYSTEMS For entire Tool Holder Systems,

please see catalog — BIG Daishowa High Precision Tool Holder Systems

NEW Hi-POWER MILLING CHUCKBIG-PLUS® BCV40/50 — TYPE S

http://us.bigkaiser.com/pdfs/BIG%20Daishowa%20Vol.%201%20Tool%20Holders.pdf#page=1





8

COOLANT

THROUGH

COOLANT

THROUGH

HolderRadial depth of cut (inches)

6X deeper depth of cut

.40.20Result

.78 1.18

Face Milling of S55C (C55) with High Feed Cutter

BASIC HOLDER DAMPER HEAD

BBT50-SDF36-47-170+

SDF36-FMH22DP-47-180

= Vibration = Good

CutterSpeedFeedDepthOverhang

ø1.968 (4 inserts)300 SFM

.040"/tooth.08"

13.67"

Machine Vertical Machining CenterBBT50 (BIG-PLUS®)

Cutting ConditionsStandard Holder(w/o damping system)

Integrated Damping System

SMART DAMPER

Integrated Damping SystemMaximizes potential of cutters for the highest productivity.• Modular design provides versatility

CENTER-THROUGH COOLANT

R



Combinations (Example of BBT50)Select a suitable Basic Holder and Damper Head according to your application.

L

L1

L2

øD1

L

L1

L2

øD1

• Coolant pipe must be ordered separately

HSK-A100-SDF36-47-170

-47-220

-60-170

-60-220

47mm

60mm

6.693

8.661

6.693

8.661

12.205

14.173

12.205

14.173

9.7

11.0

12.1

14.3

øD1 L L1 L2Weight(lbs.)

13.080

15.748

13.780

15.748

FMHooDP-47

FMHooDP-60

BBT50-SDF36-47-170

-47-220

-60-170

-60-220

BCV50-SDF36-47-170

-60-220

47mm

60mm

47mm

60mm

FMHooDP-47

FMHooDP-60

FMHooDP-47

FMHooDP-60

6.693

8.661

6.693

8.661

6.693

8.661

11.693

13.661

11.693

13.661

12.402

14.370

12.3

13.9

14.8

17.2

12.3

17.2


13.780

15.748

13.780

15.748

13.780

15.748

Damper HeadModel

Damper HeadModel

CatalogNumber

CatalogNumber

R



SMC.750-47

FMH22-60

FMH27-60

L=170mm

L=220mmø60mm

Type

ø47mmType

L=170mm

L=220mm

L=180mm

L=180mm

ø47

mm

FMH22-47

L=180mm

ø47

mm

ø60

mm

ø60

mm

SMC1.000-60

ø60

mm

COOLANT

THROUGH


-60-180

-FMH27DP-60-180

SDF36-SMC.750DP-47-180

-SMC1.000DP-60-180

22mm

22mm

27mm

.750

1.000

7.087

7.087

7.087

7.087

7.087

.709

.709

.709

.689

.689

FK45-50L

FK58-62L

FK45-50L

FK58-62L

6.6

9.9

9.9

6.6

9.9

øD L L1

.197

.197

.236

.160

.220

L2

.394

.394

.472

.313

.375

W

M10

M10

M12

3/8"-24

1/2"-20

GWeight(lbs.)

CatalogNumber

C-SpannerModel

1.850

2.362

2.362

1.850

2.362

øD1

• C-spanner and cutter clamping bolt are included• Mounting dimensions of the cutter should be checked• When øD1 exceeds mounting diameter of the cutter, drive keys may not be engaged

øD

11

L L1

L2

øD

W

G

Damper Head

A PRODUCT OF:

HIGH PRECISION TOOL HOLDER SYSTEMS

For entire Tool Holder Systems,please see catalog — BIG Daishowa High Precision Tool Holder Systems

SMART DAMPERFACE MILL ARBOR TYPE FMH OVERVIEW

9

COOLANT

THROUGH

COOLANT

THROUGH

HolderRadial depth of cut (inches)

6X deeper depth of cut

.40.20Result

.78 1.18

Face Milling of S55C (C55) with High Feed Cutter

BASIC HOLDER DAMPER HEAD

BBT50-SDF36-47-170+


= Vibration = Good

CutterSpeedFeedDepthOverhang

ø1.968 (4 inserts)300 SFM

.040"/tooth.08"

13.67"

Machine Vertical Machining CenterBBT50 (BIG-PLUS®)

Cutting ConditionsStandard Holder(w/o damping system)

Integrated Damping System

SMART DAMPER

Integrated Damping SystemMaximizes potential of cutters for the highest productivity.• Modular design provides versatility

CENTER-THROUGH COOLANT

R



Combinations (Example of BBT50)Select a suitable Basic Holder and Damper Head according to your application.

L

L1

L2

øD1

L

L1

L2

øD1

• Coolant pipe must be ordered separately

HSK-A100-SDF36-47-170

-47-220

-60-170

-60-220

47mm

60mm

6.693

8.661

6.693

8.661

12.205

14.173

12.205

14.173

9.7

11.0

12.1

14.3


13.080

15.748

13.780

15.748

FMHooDP-47

FMHooDP-60

BBT50-SDF36-47-170

-47-220

-60-170

-60-220

BCV50-SDF36-47-170

-60-220

47mm

60mm

47mm

60mm

FMHooDP-47

FMHooDP-60

FMHooDP-47

FMHooDP-60

6.693

8.661

6.693

8.661

6.693

8.661

11.693

13.661

11.693

13.661

12.402

14.370

12.3

13.9

14.8

17.2

12.3

17.2


13.780

15.748

13.780

15.748

13.780

15.748

Damper HeadModel

Damper HeadModel

CatalogNumber

CatalogNumber

R



SMC.750-47

FMH22-60

FMH27-60

L=170mm

L=220mmø60mm

Type

ø47mmType

L=170mm

L=220mm

L=180mm

L=180mm

ø47

mm

FMH22-47

L=180mm

ø47

mm

ø60

mm

ø60

mm

SMC1.000-60

ø60

mm

COOLANT

THROUGH


-60-180

-FMH27DP-60-180

SDF36-SMC.750DP-47-180

-SMC1.000DP-60-180

22mm

22mm

27mm

.750

1.000

7.087

7.087

7.087

7.087

7.087

.709

.709

.709

.689

.689

FK45-50L

FK58-62L

FK45-50L

FK58-62L

6.6

9.9

9.9

6.6

9.9

øD L L1

.197

.197

.236

.160

.220

L2

.394

.394

.472

.313

.375

W

M10

M10

M12

3/8"-24

1/2"-20

GWeight(lbs.)

CatalogNumber

C-SpannerModel

1.850

2.362

2.362

1.850

2.362

øD1

• C-spanner and cutter clamping bolt are included• Mounting dimensions of the cutter should be checked• When øD1 exceeds mounting diameter of the cutter, drive keys may not be engaged

øD

11

L L1

L2

øD

W

G

Damper Head

A PRODUCT OF:



SMART DAMPER — FACE MILL ARBOR TYPE FMH BBT/BCV50, HSK-A100 & DAMPER HEAD


10

BCV40H-SMC1.000-2

-SMC1.250-2.5

-SMC1.500-2.5

BCV50H-SMC1.500-4

-SMC2.000-4

-SMC2.500-3

Fig.

1

2

1.000

1.250

1.500

1.500

2.000

2.500

2.189

2.752

3.626

3.626

4.874

1.12

1.50

1.88

1.88

2.50

3.13

2.000

2.500

4.000

3.000

.69

.93

.93

1.13

.22

.28

.38

.38

.44

.38

.50

.50

.375

.500

.625

.625

.750

1.000

1/2"-20

5/8"-18

3/4"-16

3/4"-16

1"-14

1"-14

3.3

4.7

6.0

15.2

19.4

16.6

CatalogNumber øD1 GøD2 øD3 L L1 L2 L3 W

COOLANT

THROUGH

R



Weight(lbs.)

H type conforms to ASME B5.50-2009 standard for safe zone. Interference with tool changer may occur on machines made to an older standard. Consult engineering for specific information about the intended machine.

CAUTION

ACCESSORIES

A PRODUCT OF:


For entire Tool Holder Systems,please see catalog — BIG Daishowa High Precision Tool Holder SystemsLOCK SCREW

BCV50HBCV40H

Fig. 1

L L1

L3

L2

W øD1

øD2

G

Fig. 2

L L1

L3

L21.89" (48mm)

W øD1

øD2

øD3

øD3

G

1.77" (45mm)

BIG KAISER BCV50H 1.890 Min

BIG

KA

ISE

R B

CV

50H

ø3.

543

±0.

005

ASME B5.50-2009 1.380 Min P

AS

ME

B5.

50-2

009

ø3.8

75 M

ax ø

M

New CAT50 Standard ASME B5.50-2009

ASME B5.50-1994 1.380 Min P

AS

ME

B5.

50-1

994

ø2.7

50 ±

0.00

5 øM

Old CAT50 Standard ASME B5.50-1994

ASME B5.50-1994 1.380 Min

AS

ME

B5.

50-1

994

ø1.7

50 ø

M


BIG KAISER BCV40H 1.772 Min P

ASME B5.50-2009 1.380 Min P

BIG KAISER BCV40HFull Key Depth .76

BIG

KA

ISE

R B

CV

40H

AS

ME

B5.

50-2

009

ø2.5

00 M

ax ø

M


High Rigidity CAT Tapers Standard CAT Tapers


BIG KAISER now offers tool holders that are compatible with the new 2009 revision of the ASME B5.50 (CAT) standard. The elimination of the reduced section past the v-groove greatly improves radial rigidity for higher performance milling application.

Not all machining centers are capable of accepting the new 2009 revision and caution should be taken before installing these high rigidity tool holders. Always consult your machine tool manual or the machine tool builder for information about tool change requirements.

SHELL MILL HOLDERBIG-PLUS® HIGH RIGIDITY BCV40/50

11

BCV40H-SMC1.000-2

-SMC1.250-2.5

-SMC1.500-2.5

BCV50H-SMC1.500-4

-SMC2.000-4

-SMC2.500-3

Fig.

1

2

1.000

1.250

1.500

1.500

2.000

2.500

2.189

2.752

3.626

3.626

4.874

1.12

1.50

1.88

1.88

2.50

3.13

2.000

2.500

4.000

3.000

.69

.93

.93

1.13

.22

.28

.38

.38

.44

.38

.50

.50

.375

.500

.625

.625

.750

1.000

1/2"-20

5/8"-18

3/4"-16

3/4"-16

1"-14

1"-14

3.3

4.7

6.0

15.2

19.4

16.6

CatalogNumber øD1 GøD2 øD3 L L1 L2 L3 W

COOLANT

THROUGH

R



Weight(lbs.)

H type conforms to ASME B5.50-2009 standard for safe zone. Interference with tool changer may occur on machines made to an older standard. Consult engineering for specific information about the intended machine.

CAUTION

ACCESSORIES

A PRODUCT OF:


For entire Tool Holder Systems,please see catalog — BIG Daishowa High Precision Tool Holder SystemsLOCK SCREW

BCV50HBCV40H

Fig. 1

L L1

L3

L2

W øD1

øD2

G

Fig. 2

L L1

L3

L21.89" (48mm)

W øD1

øD2

øD3

øD3

G

1.77" (45mm)

BIG KAISER BCV50H 1.890 Min

BIG

KA

ISE

R B

CV

50H

ø3.

543

±0.

005

ASME B5.50-2009 1.380 Min P

AS

ME

B5.

50-2

009

ø3.8

75 M

ax ø

M


ASME B5.50-1994 1.380 Min P

AS

ME

B5.

50-1

994

ø2.7

50 ±

0.00

5 øM


ASME B5.50-1994 1.380 Min

AS

ME

B5.

50-1

994

ø1.7

50 ø

M


BIG KAISER BCV40H 1.772 Min P

ASME B5.50-2009 1.380 Min P


BIG

KA

ISE

R B

CV

40H

AS

ME

B5.

50-2

009

ø2.5

00 M

ax ø

M


High Rigidity CAT Tapers Standard CAT Tapers


BIG KAISER now offers tool holders that are compatible with the new 2009 revision of the ASME B5.50 (CAT) standard. The elimination of the reduced section past the v-groove greatly improves radial rigidity for higher performance milling application.

Not all machining centers are capable of accepting the new 2009 revision and caution should be taken before installing these high rigidity tool holders. Always consult your machine tool manual or the machine tool builder for information about tool change requirements.

SHELL MILL HOLDERBIG-PLUS® HIGH RIGIDITY BCV40H/50H



13

STANDARDDU

AL

CO

NT

AC

TS

PIN

DL

E S

YS

TE

M

R

High Precision Collet, Close to SubmicronNew Baby Collet

The NBC collet is 100% inspected to guarantee accuracy. Material, production, heat treatment... everything is selected for precision.

Two Way Coolant—Sealed Collet NutMega Perfect Seal

• Standard NBC Collet is used• High dust resistance

Coolant Through ToolsUnique sealed collet nut for coolant-through tools. The sealing performance increases with higher coolant pressure. Remove the sealing ring to supply coolant to the periphery of the cutting tool.

Precision Nut to Optimize Performance of the Collet Thrust ball bearings eliminate distortion of the collet during tightening. The patented design prevents the ball bearings from moving at high speed. Threads are finished after heat treatment.

Wide Range Available as Standard Ideal length and diameter of the holder is the key to precision machining. If selection is limited, an increased tool extension reduces performance.

Tools without HolesTools with Holes

R

Thrust Ball Bearings

TiN coating

NBC collet

Thrust ball

Maximum Performance!

IDEALCONDITION!

CLAMPING RANGE: ø.010"-.787" (ø.25-20mm) High speed design, offered in six different collet series sizes. Utilizes ultra precision New Baby Collets which guarantee a runout at the collet nose of less than .00004".

Seal (PS Ring)

End Milling ReamingDrilling

THROUGH TOOLS JET THROUGH

The Test Bar Clamped by Mega ER Grip is Measured at 5xdBIG’s Mega ER Grip can provide repeatable performance by assembling the precision ERC collets with it’s chuck body and clamping nut, resulting in complete harmony of the tool holder assembly.

Two Way Coolant—Sealed Collet Nut Mega ER Perfect Seal

With “Through Tools”, coolant is supplied from the coolantholes of the cutter (such as drills) and “Jet Through” directsthe coolant around the cutter periphery (such as end mills).Both methods can be adapted with the same Perfect SealNut according to the desired use.

High Rigidity Body that Increases the Contact Area of the ColletBy increasing the contact length of the internal taper of chuck bodies, the undesired overhang of the collet is reduced. Thismodification of the standard improves 3 of the most important requirements for the collet chuck: rigidity, runout accuracy and clamping force. (Conventional DIN collets can also be used)

The ER Collet with the Best Runout Accuracy in the World

CLAMPING RANGE: ø.075"-.787" (ø1.9-20mm) High precision collet, nut and body that outperforms standard ER systems.Reliable and stable runout accuracy will also tremendously contribute to improving machining capability and cost reduction.


In accordance withDIN 6499 and ISO 15488

Measurement Standards:

ClampingRange

ø.079" - ø.394"

ø.394" - ø.787"

Class 1 Class 2

DIN / ISO

.00039"

.00059"

.00059"

.00012".00079"

Within

1

.0010

.0008

.0006

.0004

.0002

0 2 3 4 5Number of Measurements

Runout (Inch) Difference in Runout Accuracy

Competitor’s ER chuck

Current DIN Standard

Short

Long

ToolExtensionLess Rigid!CAUTION!

ToolExtensionLess Rigid!CAUTION!

All BIG Collets are AA Grade and inspected twice for accuracy

AT COLLET NOSE3µm at end of test bar

1µm1µm

Guaranteed Max Runout

4d

.00004" .00012"

ød

STANDARDDU

AL

CO

NT

AC

TS

PIN

DL

E S

YS

TE

M

R

4d

ød

.00004" .00012"

Tools without HolesTools with Holes

THROUGH TOOLS JET THROUGH

PRECISIONHIGHHIGH

MAX COOLANTPRESSURE

1,000PSI

MAX

35,000RPMMAX

40,000RPM

Regarding the compatibility between DIN collets and Mega ER GripThe internal diameter of the tool body of Mega ER Grip has been developed with a bigger gauge line diameter than DIN 6988 in order to extend the clamping length. Therefore, in case of using DIN standard collets of other manufacturers, take notice of the following points.• In case of using Form B collets, the clamping range of the internal diameter is halved

Form B

Form A Form A collets cannot be used.

CAUTION

MEGA ER GRIPOVERVIEW

14

*Nut, adjusting screw, balance screws, collet and wrench are not included• "H" indicates the adjustment length with an adjusting screw• Adjusting screws cannot be used with models marked• Mega ER Grip is not able to use DIN6499 Form-A collets and ESX collets• Weight does not include collet

R



CLAMPING RANGE: ø.075"-.787" (ø1.9-20mm) For Drills, Reamers & Finishing End Mills

H

LL1

ød øD

BBT No.

Adjusting Screw(Optional)

BBT30-MEGAER16-60NL

-75NL

-90NL

-MEGAER20-60NL

-75NL

-90NL

-MEGAER25-60NL

-75NL

-90NL

-MEGAER32-60NL

-75NL

-90NL

BBT40-MEGAER16-60NL

-90NL

-105NL

-135NL

-165NL

-MEGAER20-60NL

-90NL

-105NL

-135NL

-165NL

-MEGAER25-60NL

-90NL

-105NL

-135NL

-165NL

-MEGAER32-60NL

-90NL

-105NL

-135NL

-165NL

2.36

2.95

3.54

2.36

2.95

3.54

2.36

2.95

3.54

2.36

2.95

3.54

2.36

3.54

4.13

5.31

6.50

2.36

3.54

4.13

5.31

6.50

2.36

3.54

4.13

5.31

6.50

2.36

3.54

4.13

5.31

6.50

1.38

1.93

2.52

1.38

1.97

2.56

1.46

2.05

2.64

1.50

2.09

2.68

1.18

2.17

2.76

3.94

5.12

1.26

2.20

2.80

3.98

5.16

1.26

2.24

2.83

4.02

5.20

1.30

2.36

2.95

4.13

5.31

øD L L1 HødNut

(NOT Included)

1.38-1.85

1.65-2.36

1.65-2.44

1.73-2.24

1.73-2.64

1.97

1.97-2.68

1.38-1.85

1.65-2.44

1.73-2.64

1.97-2.68

MERN16*

MERN20*

MERN25*

MERN32*

MERN16*

MERN20*

MERN25*

MERN32*

ERC16-o

ERC20-o

ERC25-o

ERC32-o

ERC16-o

ERC20-o

ERC25-o

ERC32-o

MGR30L

MGR35L

MGR42L

MGR50L

MGR30L

MGR35L

MGR42L

MGR50L

.075-.394

.108-.512

.108-.630

.108-.787

.075-.394

.108-.512

.108-.630

.108-.787

1.181

1.378

1.654

1.969

1.181

1.378

1.654

1.969

CatalogNumber


Collet Wrench

BBT50-MEGAER16-105NL

-135NL

-165NL

-MEGAER20-105NL

-135NL

-165NL

-MEGAER25-105NL

-135NL

-165NL

-MEGAER32-105NL

-135NL

-165NL

4.13

5.31

6.50

4.13

5.31

6.50

4.13

5.31

6.50

4.13

5.31

6.50

2.32

3.31

4.49

2.36

3.35

4.53

2.32

3.50

4.69

2.32

3.50

4.69

øD L L1 HødNut

(NOT Included)

1.38-1.85

1.65-2.44

1.73-2.64

1.97-2.68

MERN16*

MERN20*

MERN25*

MERN32*

ERC16-o

ERC20-o

ERC25-o

ERC32-o

MGR30L

MGR35L

MGR42L

MGR50L

.075-.394

.108-.512

.108-.630

.108-.787

1.181

1.378

1.654

1.969

CatalogNumber

Collet WrenchCOOLANT

THROUGH

MAX

40,000RPM

*Mega Nut is the recommended nut to achieve high accuracy and clamping force

COLLET MEGA NUT* PERFECT SEAL MEGA WRENCH SCREW

ACCESSORIES

SOLID NUT

Variety of Nuts Available for Mega ER Chucks

Mega Wrench

Mega ER Nut

Mega ER Perfect Seal

Mega ER Solid Nut

High performance solid nut with surface treatment for friction reduction. Slot-free outer diameter increases rigidity of the nut itself. The one-way clutch of the Mega Wrench tightens the nut securely and easily by ratchet function.

Capable of sealing high pressure coolant up to 7Mpa. For applications with coolant supplied through the tools. Mega Wrench is used for tightening.

Mega Wrench

Mega Wrench

ER Nut

Basic nut with surface treatment for friction reduction. C-Spanner is used for tightening.

C-Spanner

High accuracy and clamping force are provided with thrust ball bearings. Ideal for solid carbide drills and reamers. Slot-free outer diameter increases rigidity of the nut itself. The one-way clutch of the Mega Wrench tightens the nut securely and easily by ratchet function.

A PRODUCT OF:



MEGA ER GRIPBIG-PLUS® BBT30/40

15


R



CLAMPING RANGE: ø.075"-.787" (ø1.9-20mm) For Drills, Reamers & Finishing End Mills

H

LL1

ød øD

BBT No.

Adjusting Screw(Optional)

BBT30-MEGAER16-60NL

-75NL

-90NL

-MEGAER20-60NL

-75NL

-90NL

-MEGAER25-60NL

-75NL

-90NL

-MEGAER32-60NL

-75NL

-90NL

BBT40-MEGAER16-60NL

-90NL

-105NL

-135NL

-165NL

-MEGAER20-60NL

-90NL

-105NL

-135NL

-165NL

-MEGAER25-60NL

-90NL

-105NL

-135NL

-165NL

-MEGAER32-60NL

-90NL

-105NL

-135NL

-165NL

2.36

2.95

3.54

2.36

2.95

3.54

2.36

2.95

3.54

2.36

2.95

3.54

2.36

3.54

4.13

5.31

6.50

2.36

3.54

4.13

5.31

6.50

2.36

3.54

4.13

5.31

6.50

2.36

3.54

4.13

5.31

6.50

1.38

1.93

2.52

1.38

1.97

2.56

1.46

2.05

2.64

1.50

2.09

2.68

1.18

2.17

2.76

3.94

5.12

1.26

2.20

2.80

3.98

5.16

1.26

2.24

2.83

4.02

5.20

1.30

2.36

2.95

4.13

5.31

øD L L1 HødNut

(NOT Included)

1.38-1.85

1.65-2.36

1.65-2.44

1.73-2.24

1.73-2.64

1.97

1.97-2.68

1.38-1.85

1.65-2.44

1.73-2.64

1.97-2.68

MERN16*

MERN20*

MERN25*

MERN32*

MERN16*

MERN20*

MERN25*

MERN32*

ERC16-o

ERC20-o

ERC25-o

ERC32-o

ERC16-o

ERC20-o

ERC25-o

ERC32-o

MGR30L

MGR35L

MGR42L

MGR50L

MGR30L

MGR35L

MGR42L

MGR50L

.075-.394

.108-.512

.108-.630

.108-.787

.075-.394

.108-.512

.108-.630

.108-.787

1.181

1.378

1.654

1.969

1.181

1.378

1.654

1.969

CatalogNumber


Collet Wrench

BBT50-MEGAER16-105NL

-135NL

-165NL

-MEGAER20-105NL

-135NL

-165NL

-MEGAER25-105NL

-135NL

-165NL

-MEGAER32-105NL

-135NL

-165NL

4.13

5.31

6.50

4.13

5.31

6.50

4.13

5.31

6.50

4.13

5.31

6.50

2.32

3.31

4.49

2.36

3.35

4.53

2.32

3.50

4.69

2.32

3.50

4.69

øD L L1 HødNut

(NOT Included)

1.38-1.85

1.65-2.44

1.73-2.64

1.97-2.68

MERN16*

MERN20*

MERN25*

MERN32*

ERC16-o

ERC20-o

ERC25-o

ERC32-o

MGR30L

MGR35L

MGR42L

MGR50L

.075-.394

.108-.512

.108-.630

.108-.787

1.181

1.378

1.654

1.969

CatalogNumber

Collet WrenchCOOLANT

THROUGH

MAX

40,000RPM

*Mega Nut is the recommended nut to achieve high accuracy and clamping force

COLLET MEGA NUT* PERFECT SEAL MEGA WRENCH SCREW

ACCESSORIES

SOLID NUT

Variety of Nuts Available for Mega ER Chucks

Mega Wrench

Mega ER Nut

Mega ER Perfect Seal

Mega ER Solid Nut

High performance solid nut with surface treatment for friction reduction. Slot-free outer diameter increases rigidity of the nut itself. The one-way clutch of the Mega Wrench tightens the nut securely and easily by ratchet function.

Capable of sealing high pressure coolant up to 7Mpa. For applications with coolant supplied through the tools. Mega Wrench is used for tightening.

Mega Wrench

Mega Wrench

ER Nut

Basic nut with surface treatment for friction reduction. C-Spanner is used for tightening.

C-Spanner

High accuracy and clamping force are provided with thrust ball bearings. Ideal for solid carbide drills and reamers. Slot-free outer diameter increases rigidity of the nut itself. The one-way clutch of the Mega Wrench tightens the nut securely and easily by ratchet function.

A PRODUCT OF:



MEGA ER GRIPBIG-PLUS® BBT50








16

STANDARDDU

AL

CO

NT

AC

TS

PIN

DL

E S

YS

TE

M

R

Acc

eler

atio

n (ft

/s2)

Time (S)

Standard HolderSMART DAMPER

Instantaneous dampingof chatterInstantaneous dampingof chatter

Integrated Damping SystemFor deep-hole finish boring and extended reach face milling. A unique dynamic damping system eliminates vibration for higher productivity. Quiet, vibration-free boring or milling with Smart Damper long projection tools provides better surface finishes and higher metal removal rates.

SMART DAMPER

Tool Holders with Built-in Damping System

Kaiser Boring: ø1.614"-8.000"Face Mills: ø2.500"-3.000"

Tool HolderCutting Speed (SFM)

Built-in damping mechanism

Competitor(w/o damping system)

80 500 Result165 325

Cutting ConditionsMachine: HMC (BBT50) BIG-PLUS® Boring Dia: ø2.677"Depth of Hole: 16" (L/D=6:1)Insert Nose Radius: R .016"Feed Rate: .008"/rev.Depth of Cut: .012"/ø

Finish Boring of Ductile Nodular Cast Iron

SMART DAMPER

= Vibration = Acceptable = Excellent Surface Finish

Outperforms competitor’s holder by 6X higher productivity.

Superior surface finish and better tool life due to the increased cutting speed.

COOLANT

THROUGH

RATIO

6:1L/D6:1L/D

STANDARDDU

AL

CO

NT

AC

TS

PIN

DL

E S

YS

TE

M

R

CLAMPING RANGE: ø.125"-1.250" (ø3-32mm)For high precision machining. Ideal tool holders for machining processes that require high accuracy such as drills, reamers, ball mills, end mills, diamond reamers and grinding tools.

Integral Sleeve Construction

Balanced for High Speed MachiningPre-balanced to less than 15g mm for vibration free machining.

Runout Accuracy Less Than .00012"High precision runout accuracy less than .00012" at 4xD improves the workpiece surface finish and extends tool life.

Easy Clamping with 1 Wrench

The cutting tool can be clamped or unclamped easily and securelywith just 1 wrench.

Compared with the traditional two-part construction sealed with O-rings, BIG Hydraulic Chucks are long lasting and maintenance free. Also, the rigidity is greatly improved by the short projection length and dual pressure points.

Ideal for High Precision 5-Axis MachiningNose Diameter Min: ø.551" Further evolution of the high precision Hydraulic Chuck program presents the slim design to eliminate interference.

Wide variety of clamping diameters & projections

SUPER SLIMType

Dual oil pressure points

Short projection length

Sm

all e

xter

nal

dia

met

er


4xD

HIGH RUNOUTACCURACY

<3µm<3µm

REFERENCE INFORMATION “h6”INCH SERIES

REFERENCE INFORMATION “h6” METRIC SERIES

Cutting ToolShank ø

AllowableTolerance

Cutting ToolShank ø

AllowableTolerance (mµ)

1/8", 1/4", 3/8"

1/2", 5/8"

3/4", 1", 1 1/4"

+0, -.00035"

+0, -.00043"

+0, -.0005"

3, 4, 6, 8, 10mm

12, 14, 16, 18mm

20, 25, 32mm

+0, -8mm

+0, -11mm

+0, -13mm

Allowable Shank Tolerance of Cutting Tools (h6)

MAX

40,000RPM

MAX

35,000RPM

HYDRAULIC CHUCK OVERVIEW

17

COOLANT

THROUGH

CLAMPING RANGE: ø4mm-20mmHigh Precision Cylindrical Body Eliminates Most Interference Problems

ød øD

L

6º

L

øDød

L

L2 14

øD2

øD3

øDS

øD1

øDød

L1

L2 L1

L2 L1

H Max

Min. Clamping Length E

H Max


H Max


6º øD1

øDS

Fig. 1

Fig. 3

Fig. 2

Fig.Weight(lbs.)

CatalogNumber Eød øD1 øD2øD L2L1L

1

2

3

7.09

8.27

7.87

2.56

3.94

3.54

øD3

20mm

32mm

1.26

—

4mm

6mm

8mm

10mm

12mm

10mm

12mm

16mm

20mm

3.70

3.74

3.78

3.82

3.90

4.17

4.25

4.33

.75

.98

1.22

1.30

1.42

1.30

1.42

1.69

ST20-HDC4S-180

-HDC6S-180

-HDC8S-180

-HDC10S-180

-HDC12S-180

ST32-HDC10S-210

-HDC12S-210

-HDC16-200

-HDC20-200

HMax

—

3.98

3.94

4.33

4.29

3.58

3.54

1.26

.98

1.10

—

.551

.669

.748

.827

.748

.827

1.417

1.496

.88

.95

1.10

1.19

1.34

2.16

2.33

2.79

2.82

A PRODUCT OF:



ACCESSORIES

PERFECT SEAL/JET COLLET

HYDRAULIC CHUCK CYLINDRICAL SHANK ST20/32



18

L

L2

• HSK-E32 does not have coolant-through hole

Min Clamping Length EMin Clamping Length E

øD1

øD

ød

CLAMPING RANGE: ø3mm-6mmSmall Design for Micro Machining

H MaxH Max

L1

Coolant Pipe(Optional)

Fig. 1 Fig. 2

MAX

45,000RPM

MAX

40,000RPM

6º

L

L2

L1

øD1

øD

ød6º

1

2

3mm

4mm

6mm

3mm

4mm

6mm

2.05

2.24

2.17

2.36

.59

.87

.67

.87

1.14

1.34

1.14

1.34

.63

.75

.98

.63

.75

.98

HSK-E32-HDC3S-52

-HDC4S-52

-HDC6S-57

HSK-E40-HDC3S-55

-HDC4S-55

-HDC6S-60

.551

.551

1.02

1.30

1.10

1.30

1.54

1.57

.4

.4

.4

.7

.7

.7

CatalogNumber

Weight(lbs.)

HMaxEødFig. øD1øD L1 L2L

A PRODUCT OF:



A PRODUCT OF:



BBT30-HDC3S-90

-HDC.125S-3.5

-HDC4S-60

-90

-HDC5S-90

BBT40-HDC3S-90

-HDC4S-60

-90

-135

øD øD1 øD2 L L1 L2 E Min

1.65

1.65

1.81

1.65

1.50

1.50

.98

.96

.79

.98

.94

.75

.94

1.02

1.4

1.4

1.1

1.4

1.3

2.9

2.6

2.9

3.1

3.54

3.50

2.36

3.54

3.54

2.36

3.54

5.31

1.97

1.96

1.10

1.97

1.73

.87

1.77

2.24

3mm

.125

4mm

5mm

3mm

4mm

.551

.551

.551

.551

Fig.

1

1

1

1

1

2

4.45

1.08

.75

.87

.63

.75

—

—

—

—

—

—

—

3.31

ød

R



CatalogNumber

Weight(lbs.)

• Adjusting Screw cannot be used

Roughing end mills are not recommended for use with Hydraulic Chucks.Use only cutting tools that have a shank tolerance of h6.Do not use with cutting tools made with a flat on the shank (ie: Weldon type shank).Do not tighten the clamping screw without first inserting a cutting tool into the Hydraulic Chuck.Always insert the cutting tool into the Hydraulic Chuck beyond minimum clamping length E.

CAUTION

CLAMPING RANGE: ø3mm-5mmFor Drills, Reamers, Ball Mills, End Mills, Diamond Reamers & Grinding Tools

COOLANT

THROUGH

COOLANT

THROUGH

L1

L

øD2

ød øD øD1

6°

E

Fig. 1 Fig. 2

L

E

L2

6°

L1

øD2

ød øD øD1

Use only cutting tools that have a shank tolerance of h6 (please see catalog — BIG Daishowa High Precision Tool Holder Systems Vol. 1 Pg. 16).Do not use with cutting tools made with a flat on the shank (ie: Weldon type shank).Roughing end mills are not recommended for use with Hydraulic Chucks.Do not tighten the clamping screw without first inserting a cutting tool into the tool holder.Always insert the cutting tool into the hydraulic tool holder beyond min. clamping length “E”.

CAUTION

HYDRAULIC CHUCK SUPER SLIM BIG-PLUS® BBT30/40


19

L

L2

• HSK-E32 does not have coolant-through hole


øD1

øD

ød

CLAMPING RANGE: ø3mm-6mmSmall Design for Micro Machining

H MaxH Max

L1


Fig. 1 Fig. 2

MAX

45,000RPM

MAX

40,000RPM

6º

L

L2

L1

øD1

øD

ød6º

1

2

3mm

4mm

6mm

3mm

4mm

6mm

2.05

2.24

2.17

2.36

.59

.87

.67

.87

1.14

1.34

1.14

1.34

.63

.75

.98

.63

.75

.98

HSK-E32-HDC3S-52

-HDC4S-52

-HDC6S-57

HSK-E40-HDC3S-55

-HDC4S-55

-HDC6S-60

.551

.551

1.02

1.30

1.10

1.30

1.54

1.57

.4

.4

.4

.7

.7

.7

CatalogNumber

Weight(lbs.)

HMaxEødFig. øD1øD L1 L2L

A PRODUCT OF:



A PRODUCT OF:



BBT30-HDC3S-90

-HDC.125S-3.5

-HDC4S-60

-90

-HDC5S-90

BBT40-HDC3S-90

-HDC4S-60

-90

-135

øD øD1 øD2 L L1 L2 E Min

1.65

1.65

1.81

1.65

1.50

1.50

.98

.96

.79

.98

.94

.75

.94

1.02

1.4

1.4

1.1

1.4

1.3

2.9

2.6

2.9

3.1

3.54

3.50

2.36

3.54

3.54

2.36

3.54

5.31

1.97

1.96

1.10

1.97

1.73

.87

1.77

2.24

3mm

.125

4mm

5mm

3mm

4mm

.551

.551

.551

.551

Fig.

1

1

1

1

1

2

4.45

1.08

.75

.87

.63

.75

—

—

—

—

—

—

—

3.31

ød

R



CatalogNumber

Weight(lbs.)

• Adjusting Screw cannot be used

Roughing end mills are not recommended for use with Hydraulic Chucks.Use only cutting tools that have a shank tolerance of h6.Do not use with cutting tools made with a flat on the shank (ie: Weldon type shank).Do not tighten the clamping screw without first inserting a cutting tool into the Hydraulic Chuck.Always insert the cutting tool into the Hydraulic Chuck beyond minimum clamping length E.

CAUTION

CLAMPING RANGE: ø3mm-5mmFor Drills, Reamers, Ball Mills, End Mills, Diamond Reamers & Grinding Tools

COOLANT

THROUGH

COOLANT

THROUGH

L1

L

øD2

ød øD øD1

6°

E

Fig. 1 Fig. 2

L

E

L2

6°

L1

øD2

ød øD øD1


CAUTION

HYDRAULIC CHUCK SUPER SLIM HSK-E32/40


20

COOLANT

THROUGH

CLAMPING RANGE: ø4mm-20mmCoolant Holes Through Body of Holder

Weight(lbs.)

CatalogNumber Eød øD1 øD2øD L1L

R



L

L1

JET THROUGH COOLANT

4mm

6mm

8mm

10mm

12mm

16mm

20mm

3.54

3.54

5.31

3.54

5.31

3.54

5.31

3.54

5.31

3.54

5.31

3.54

5.31

1.77

1.77

3.35

1.77

3.35

1.77

3.35

1.77

3.35

1.81

3.50

1.85

3.54

.75

.98

1.18

1.26

1.38

1.65

1.65

2.9

2.9

3.3

2.9

3.5

2.9

3.5

2.9

3.7

3.1

4.2

3.3

4.4

1.50

1.50

1.73

1.57

1.81

1.65

1.89

1.73

1.97

1.81

1.97

1.89

2.09

.98

.98

1.14

1.06

1.22

1.14

1.30

1.22

1.38

1.57

1.73

1.73

1.89

.787

.787

.866

.945

1.024

1.339

1.496

BBT40-HDC4J-90

-HDC6J-90

-135

-HDC8J-90

-135

-HDC10J-90

-135

-HDC12J-90

-135

-HDC16J-90

-135

-HDC20J-90

-135

Min Clamping Length E

øD1

øD2

øD

ød3º


CAUTION

A PRODUCT OF:



COOLANT

THROUGH


Fig. 1 Fig. 2

Fig.Weight(lbs.)


1

2

2.36

3.54

4mm

6mm

8mm

10mm

12mm

16mm

20mm

1.81

1.65

1.73

1.81

2.05

1.10

1.97

1.93

1.57

.91

1.02

1.10

1.18

1.26

1.57

1.69

.75

.98

1.18

1.26

1.38

1.65

BBT30-HDC4J-60

-HDC6J-90

-HDC8J-90

-HDC10J-90

-HDC12J-90

-HDC16J-90

-HDC20J-90

.787

.866

.945

1.024

1.339

1.496

1.3

1.5

1.5

1.8

1.8

2.0

2.4

R




L

øD1

øD2

øD

ød3º

L1

L

øD1

øD2

øDød

3º

L1


CAUTION

JET THROUGH COOLANT

A PRODUCT OF:



HYDRAULIC CHUCK JET COOLANT BIG-PLUS® BBT30


21

COOLANT

THROUGH


Weight(lbs.)


R



L

L1

JET THROUGH COOLANT

4mm

6mm

8mm

10mm

12mm

16mm

20mm

3.54

3.54

5.31

3.54

5.31

3.54

5.31

3.54

5.31

3.54

5.31

3.54

5.31

1.77

1.77

3.35

1.77

3.35

1.77

3.35

1.77

3.35

1.81

3.50

1.85

3.54

.75

.98

1.18

1.26

1.38

1.65

1.65

2.9

2.9

3.3

2.9

3.5

2.9

3.5

2.9

3.7

3.1

4.2

3.3

4.4

1.50

1.50

1.73

1.57

1.81

1.65

1.89

1.73

1.97

1.81

1.97

1.89

2.09

.98

.98

1.14

1.06

1.22

1.14

1.30

1.22

1.38

1.57

1.73

1.73

1.89

.787

.787

.866

.945

1.024

1.339

1.496

BBT40-HDC4J-90

-HDC6J-90

-135

-HDC8J-90

-135

-HDC10J-90

-135

-HDC12J-90

-135

-HDC16J-90

-135

-HDC20J-90

-135


øD1

øD2

øD

ød3º


CAUTION

A PRODUCT OF:



COOLANT

THROUGH


Fig. 1 Fig. 2

Fig.Weight(lbs.)


1

2

2.36

3.54

4mm

6mm

8mm

10mm

12mm

16mm

20mm

1.81

1.65

1.73

1.81

2.05

1.10

1.97

1.93

1.57

.91

1.02

1.10

1.18

1.26

1.57

1.69

.75

.98

1.18

1.26

1.38

1.65

BBT30-HDC4J-60

-HDC6J-90

-HDC8J-90

-HDC10J-90

-HDC12J-90

-HDC16J-90

-HDC20J-90

.787

.866

.945

1.024

1.339

1.496

1.3

1.5

1.5

1.8

1.8

2.0

2.4

R




L

øD1

øD2

øD

ød3º

L1

L

øD1

øD2

øDød

3º

L1


CAUTION

JET THROUGH COOLANT

A PRODUCT OF:



HYDRAULIC CHUCK JET COOLANT BIG-PLUS® BBT40


22

COOLANT

THROUGH


L

L1

JET THROUGH COOLANT


ManualClamp Hole

Weight(lbs.)


2.95

4.721.89

.787

.866

.945

1.024

1.339

1.496

4mm

6mm

8mm

10mm

12mm

16mm

20mm

.91

1.10

1.18

1.26

1.34

1.69

HSK-A63-HDC4J-75

-HDC6J-120

-HDC8J-120

-HDC10J-120-HDC12J-120

-HDC16J-120

-HDC20J-120

1.14

2.76

2.99

2.2

2.6

2.6

2.9

2.9

3.3

3.3

.75

.98

1.18

1.26

1.38

1.65


øD1

øD2

øDød3º

A PRODUCT OF:



COOLANT

THROUGH


L

L1

JET THROUGH COOLANT


øD1

øD2

øDød3º

Weight(lbs.)


R



4.72

2.17

2.20

9.0

9.0

9.2

9.2

9.7

9.9

.98

1.18

1.26

1.38

1.65

1.89

1.97

2.05

2.13

2.28

2.44

.787

.866

.945

1.024

1.339

1.496

6mm

8mm

10mm

12mm

16mm

20mm

1.02

1.10

1.18

1.26

1.61

1.77

BBT50-HDC6J-120

-HDC8J-120

-HDC10J-120

-HDC12J-120

-HDC16J-120

-HDC20J-120

A PRODUCT OF:




CAUTION


CAUTION

HYDRAULIC CHUCK JET COOLANT BBT50


23

COOLANT

THROUGH


L

L1

JET THROUGH COOLANT


ManualClamp Hole

Weight(lbs.)


2.95

4.721.89

.787

.866

.945

1.024

1.339

1.496

4mm

6mm

8mm

10mm

12mm

16mm

20mm

.91

1.10

1.18

1.26

1.34

1.69

HSK-A63-HDC4J-75

-HDC6J-120

-HDC8J-120

-HDC10J-120-HDC12J-120

-HDC16J-120

-HDC20J-120

1.14

2.76

2.99

2.2

2.6

2.6

2.9

2.9

3.3

3.3

.75

.98

1.18

1.26

1.38

1.65


øD1

øD2

øDød3º

A PRODUCT OF:



COOLANT

THROUGH


L

L1

JET THROUGH COOLANT


øD1

øD2

øDød3º

Weight(lbs.)


R



4.72

2.17

2.20

9.0

9.0

9.2

9.2

9.7

9.9

.98

1.18

1.26

1.38

1.65

1.89

1.97

2.05

2.13

2.28

2.44

.787

.866

.945

1.024

1.339

1.496

6mm

8mm

10mm

12mm

16mm

20mm

1.02

1.10

1.18

1.26

1.61

1.77

BBT50-HDC6J-120

-HDC8J-120

-HDC10J-120

-HDC12J-120

-HDC16J-120

-HDC20J-120

A PRODUCT OF:




CAUTION


CAUTION

HYDRAULIC CHUCK JET COOLANT HSK-A63


BIG KAISER is a worldwide leader in high precision tooling systems and solutions that

guarantee extreme accuracy and repeatability. Our products are of the utmost quality—

manufactured with materials and craftsmanship that enable superior performance. As a member of the BIG DAISHOWA Group (Osaka, Japan), BIG KAISER has grown into a well-recognized

global manufacturer, with corporate headquarters in the United States, Switzerland and Germany.

10/2015 © Copyright 2015 BIG KAISER

BIG KAISER Precision Tooling Inc.A Member of the BIG DAISHOWA Group

2600 Huntington Blvd | Hoffman Estates, IL 60192 P: (224) 770-2999 | F: (224) 770-2997

[email protected] | www.bigkaiser.com

BIG KAISER Fall 2015 Supplemental KAISER Fall 2015...4 Before Tightening After Tightening No Slip or...

Documents

Transcript of BIG KAISER Fall 2015 Supplemental KAISER Fall 2015...4 Before Tightening After Tightening No Slip or...