Bevel Gear Geomteric Data Sheet

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    No. Item

    1 Shaft Angle

    2 Module

    3 Normal Pressure Angle

    4 Mean Spiral Angle

    5 No. Of Teeth And Spiral and! Trans"erse Pressure Angle

    # $eferen%e &iameter

    ' $eferen%e (one Angle

    ) (one &istan%e

    1* +a%e ,idth

    11 Addendum

    12 &eddendum

    13 &edendum Angle

    14 Addendum Angle

    15 Tip Angle

    1! $oot Angle

    1# Tip &iameter

    1' Pit%h Ape- to (ron

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    1) A-ial +a%e ,idth

    2* Inner Tip &iameter

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    /m0o +ormula-a

    Pinion1

    Set alue

    )

    m

    2

    3

    z 1#

    d

    R

    b

    X

    n

    m

    t

    1

    2

    ha1

    ha2

    hf

    f

    a1

    a2

    a

    f

    da

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    Xb

    di

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    ple

    ear2

    *

    *

    5

    5#

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    Pressure Angle14.5

    2*

    22.5

    25

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    PA P(&

    P(& 2* 1'15

    1'

    24

    2'

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    *.243'!!

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    *.*512*1

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    del p

    sig del s

    del g

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    4.!5##2 11.122*'.145

    *.)*'3)'

    2.1!3432

    1.255*35

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    INP6TS S/m "al units

    Poer P 1##! 7

    Pinion speed np '*11 rpm

    gear speed ng 24*5 rpm

    INP6TS S/m "al unitsTor8ue T 211#.1) Nm

    gear ratio mg 3 9

    INP6TS S/m "al units

    Outer pinion pit%h dia d 152 mm

    spiral angle psi 35 deg

    gear ratio mg 3 9

    INP6TS S/m "al units

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    O6TP6TS S/m "al units

    Tor8ue T 211#.1'''!531 Nm

    gear ratio mg 3.33*)##131 9

    O6TP6TS S/m "al unitsOuter pinion pit%h dia d 152 mm

    O6TP6TS S/m "al units

    no of teeth in pinion n 1# 9

    no of teeth in gear N 51 9

    O6TP6TS S/m "al units

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    ASS6MPTIONS S/m "al

    Pressure Angle phi 2*

    Shaft Angle Sigma )*

    spiral angle psi 35

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    units

    deg

    deg

    deg

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    ear mean %hordal addendum

    Pinion mean %hordal addendum

    ear mean addendum

    Mean %one distan%e

    Outer %one distan%eear outer addendum

    Pinion outer addendum

    Pinion mean addendum

    ear mean dedendum

    ear outer dedendum

    Pinion outer dedendum

    Pinion mean dedendum

    % (learan%e

    Mean addendum fa%tor

    d Outer pinion pit%h diameter 152

    & Outer gear pit%h diameter 45)

    Pinion mean pit%h diameter

    ear mean pit%h diameter

    Pinion outside diameter

    ear outside diameter

    + Net fa%e idth #*

    h Mean or7ing depthOuter or7ing depth

    Mean hole depth

    Outer hole depth

    &epth fa%tor

    (learan%e fa%tor

    (ir%ular thi%7ness fa%tor

    8ui"alent )*: ratio

    Outer trans"erse module )

    n Num0er of pinion teeth 1#

    a%

    a%P

    a

    Am

    Ao

    ao

    aoP

    aP

    0

    0o

    0oP

    0P

    %1

    dm

    &m

    do

    &o

    h7

    hm

    ht

    71

    72

    73

    m)*;

    met

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    N Num0er of gear teeth 51

    Num0er of %ron gear teeth

    Num0er of 0lade groups

    Outer trans"erse diametral pit%h

    Mean diametral pit%hMean %ir%ular pit%h

    < Intermediate "aria0le

    (utter radius

    (ron gear to %utter %enter distan%e

    Pinion mean normal %ir%ular tooth thi%7ness

    ear mean normal %ir%ular tooth thi%7ness

    Pinion mean normal %hordal tooth thi%7ness

    ear mean normal %hordal tooth thi%7ness

    " =ead angle of %utter

    Pinion pit%h %one ape- to %ron

    ear pit%h %one ape- to %ron

    > Pinion pit%h angle

    ? ear pit%h angle

    Pinion fa%e angle

    ear fa%e angle

    Pinion root angle

    ear root angle@ Mean dedendum angle

    ear dedendum angle

    Pinion dedendum angle

    Intermediate angle

    +irst au-iliar/ angle

    B Shaft angle

    C Normal pressure angle at pit%h surfa%e

    D Mean spiral angle at pit%h surfa%e

    Outer spiral angle

    N%

    Ns

    Pd

    Pdm

    pm

    r%

    S1

    tn

    Tn

    tn%

    Tn%

    -o

    Eo

    >o

    ?o

    >$

    ?$

    @

    @P

    Fo

    Do

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    Pre deGned "alues

    alues from Ta0les

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    Item y inio

    Pit%h diameter d!.*2'4

    153

    Pit%h angle > 1).3*!

    Outer %one distan%e

    Mean %one distan%e

    &epth fa%tor

    Mean or7ing depth

    (learan%e fa%tor

    (learan%e

    Mean hole depth

    8ui"alent )*: ratio

    Mean addendum fa%tor

    Mean %ir%ular pit%h

    Mean addendum *.3#!aP

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    ).542!

    Mean dedendum *.1'35

    4.!5##

    Sum of dedendum angles

    &edendum angle *.)*'

    +a%e angle 2*.5!1

    $oot angle 1'.3)'

    Outer addendum 1*#.5

    11!.!!

    Outer dedendum 45.*21

    4).4)5

    Outer or7ing depth

    Outer hole depth

    Outside diameter 1))

    3#3.21

    Pit%h %one ape- to %ron 1#*.'1)*.)3

    Mean diametral pit%h

    Mean pit%h diameter 5.1!*#

    0P

    @P

    >o

    >$

    aoP

    0oP

    do

    -o

    dm

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    Thi%7ness fa%tor

    HHH

    Outer normal 0a%7lash alloan%e

    Outer spiral angle fa%e milling

    Outer spiral angle fa%e ho00ingMean normal %hordal thi%7ne HHH

    Mean %hordal addendum HHH

    Mean normal %ir%ularthi%7ness theoreti%al

    ithout 0a%7lash

    tn

    tn%

    a%P

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    ear eometr/

    units Sym

    in

    mm

    deg

    243.1#53343*11

    2*'.1#53343*11

    2

    h

    *.4)#342*223

    12.!2254*5252

    *.125

    %*.*!21!##52'

    1.5##'1#5!5!

    *.55)5*)##51

    14.2**35'*)*'

    2.)2!353245

    *.244

    *.)53213#2)3

    24.1)25!444'4

    in

    Both Pinionand Gear

    Ao

    Am

    71

    72

    hm

    m)*

    %1

    pm

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    mm

    in

    mm

    B@ 2.1!3

    deg

    deg

    deg

    in

    mm

    in

    mm

    152.45!'2243)'

    1!4.5'2*2*)42#152.51'))*1)2!

    1!!.15)'3'5*'4

    in

    mm

    inmm

    3.2)411)5#*1

    *.12)#)1)452

    h7

    ht

    Pdm

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    See Ggure 21

    See ta0le '

    H&IJ*K

    51.**15**44#

    sin " H&IJ*K

    H&IJ*K

    H&IJ*K

    < H&IJ*K

    H&IJ*K

    H&IJ*K

    73

    sin Do

    N%

    S1

    %os Fo

    tan Do

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    units y Gear units

    &1'.*'51 in

    45) mm

    ? #*.!)35 deg

    mm

    mm

    9

    in

    mm

    9

    in

    mm

    in

    mm

    deg

    9

    in

    mm

    *.12135 ina

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    3.*#)) mm

    *.43'1! in

    11.12*5 mm

    deg

    1.255 deg

    #1.!*15 deg

    !).43'5 deg

    44.)5') in

    4#.)1#5 mm

    1*#.5! in

    11'.242 mm

    in

    mmin

    mm

    1#.3)54 in

    4)*.!'5 mm

    3#.)!'4 in35.1#!2 mm

    15.4'21

    0

    @

    ?o

    ?$

    ao

    0o

    &o

    Eo

    &m

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    HHH

    HHH

    HHH

    Tn

    Tn%

    a%

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    AssumptionsSym Sym Value units

    Pinion teeth n 1# 9

    &iametral pit%h 2.'2 in

    ear teeth N 51 9

    module ) mm

    Pd

    met

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    Shaft angle B)* deg

    1.5# rad

    +a%e idth + #* mm

    Spiral angle D35 deg

    *.!1*555! rad

    &epth fa%tor 2 9

    (learan%e fa%tor *.125 9

    Addendum fa%tor *.244 9

    of dedendum ang [email protected]!3

    *.*3##323

    nion dedendum ang*.)*'

    *.*15'3)!

    ear dedendum angl 1.255*.*21')2'

    r%ular thi%7ness fa%t ee Ggure 2 9

    a%7lash alloan%e See ta0le '

    C C

    " " H&IJ*K

    H&IJ*K

    H&IJ*K

    71

    72

    %1

    @P

    @

    73

    Ns

    Ns

    r%

    r%

    Fo

    Fo

    Do

    Do

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    Comments

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    See ta0le 4

    See #.5

    See ta0le 5

    See ta0le !

    See ta0le #

    See ta0le #

    See Ggure 21

    See ta0le '

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    Assumption

    Sym Sym Value

    Pinion teeth n 1#

    ear teeth N 51

    module )

    Shaft angle B )*

    +a%e idth + #*

    Spiral angle D 35

    &epth fa%tor 2

    (learan%e fa%tor *.125

    Addendum fa%tor *.244

    Sum of dedendum angl B@ 2.1!3

    pinion dedendum angl *.)*'

    ear dedendum angle 1.255

    met

    71

    72

    %1

    @P

    @

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    units omments

    9

    9

    mm

    deg

    mm

    deg

    9 See ta0le 4

    9 See #.5

    9 See ta0le 5

    See ta0le !

    See ta0le #

    See ta0le #

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    Item Sym Pinion

    Pit%h &iameter d 153

    Pit%h angle > 1).3*!4)45)!

    Outer %one distan%e

    Mean %one distan%e

    &epth fa%tor

    Mean ,or7ing &epth

    (learan%e fa%tor

    (learan%e

    Mean ,hole &epth

    8ui"alent )*: ratio

    Mean addendum fa%tor

    Mean %ir%ular pit%h

    Mean addendum ).44#*')!12!

    Mean dedendum 4.!11*#)453'

    Sum of dedendum angles

    &edendum angle *.)*'

    +a%e angle 2*.5!14)45)!$oot angle 1'.3)'4)45)!

    aP

    0P

    @P

    >o>

    $

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    Outer addendum 1*.213'4'11!

    Outer dedendum 5.1!5#)152''

    Outer or7ing depth

    Outer hole depth

    Outside diameter 1#2.2#')13#

    Pit%h %one ape- to %ron 213.2231#4#2

    fa%e angle dist 115.##325)1#

    aoP

    0oP

    do

    -o

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    ear eometr/

    units Sym units

    mm

    deg

    22).5*!#52*1 mm

    1)4.5*!#52*1 mm

    2 9

    h 12.4)!15*2'1 mm

    *.125 9

    % 1.5!2*1'#'52 mm

    14.*5'1!)*!! mm

    2.)2!353245 deg

    *.244 9

    23.)5*322'#1 mm

    mm

    mm

    B@ 2.1!3 deg

    deg

    degdeg

    BothPinion

    and Gear

    Ao

    Am

    71

    72

    hm

    m)*

    %1

    pm

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    mm

    mm

    13.'1#!2*'5) mm

    15.3#)!3)!44 mm

    mm

    mm

    h7

    ht

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    Sym Gear units

    & 45) mm

    ? #*.!)35*54*4 deg

    3.*4)*!*!!'! mm

    11.**)1*'3)' mm

    1.255 deg

    #1.!*15*54*4 deg!).43'5*54*4 deg

    a

    0

    @

    ?o?

    $

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    3.!*3##2#43! mm

    11.##5'!!)*1 mm

    4!1.3'2)!'5' mm

    #2.4#'#2'213 mm

    1!#.#**223)3

    ao

    0o

    &o

    Eo