Better Economics, Better Environment 1 Oct. 23, 2008 East-West Gateway COG St. Louis, MO.

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Better Economics, Better Environment 1 Oct. 23, 2008 Oct. 23, 2008 East-West Gateway East-West Gateway COG COG St. Louis, MO St. Louis, MO

Transcript of Better Economics, Better Environment 1 Oct. 23, 2008 East-West Gateway COG St. Louis, MO.

Page 1: Better Economics, Better Environment 1 Oct. 23, 2008 East-West Gateway COG St. Louis, MO.

Better Economics, Better Environment 1

Oct. 23, 2008Oct. 23, 2008

East-West Gateway East-West Gateway COG COG

St. Louis, MOSt. Louis, MO

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Company Profile

Engaged in the development, production, marketing

and sales of efficient and environmentally-friendly specialized energy technology

systems for rail transportation and derivative markets

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Company BackgroundFrom engineering to large scale production

Original hybrid design developed in 2000

First Green Goat© locomotive series hybrid yard switcher completed in 2002, generation 3 completed in 2006

New RP-series Road Switcher locomotive started development in 2005 and in service in 2006

Developed ECO Crane™ hybrid system for cranes in 2006; 1 unit delivered Q2 2007, 2 delivered Q4 2007

Obtained Clean Air Excellence Award from EPA in 2007

Produced 60 locomotives and 3 crane power plants in 2007. Geared for significant production increase.

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Product Offering

Battery dominant hybrid yard switcher locomotive

Engine dominant hybrid yard and road switcher locomotive

Multi-engine road switcher locomotive

RTG crane hybrid power plant

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Benefits of Railpower products

Solutions to economic and environmental Solutions to economic and environmental challengeschallenges

Significant fuel savings: 20% to 80% depending on application

Reduced operational costs

Reduced emissions

Less noise

Lower maintenance costs

Eligibility for emissions credits / government grants

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Yard Switchers

Yard Switchers

 

GG20BBattery Dominant Hybrid

“Green Goat”

RP14BD GensetTwo Engines

Tractive Horsepower 2000 (intermittent) 1360

Core Locomotives GP9, GP30, GP35, GP38, GP40, B23, B30, B36

GP9, GP30, GP35, GP38, GP40, B23, B30, B36

Fuel Savings20-70% 20-70%

Emission ReductionApproximately 80% Approximately80%

Type of Servicelight duty yard switching & specialty industrial applications

Continuous duty yard switching; light road switching

     

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Road Switchers

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The Conversion Process

Prepare Platform

Overhaul Trucks

Old Locomotive

Recycle Top Deck Components

“New” Locomotive

Add New Cab, Power Plant & Accessories

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Railpower Patented Locomotive Technology Ability to efficiently control multiple power sources

on one common platform (Experience on tracks since year 2000)

Design enables very precise individual control of each axle providing maximum adhesion level for track conditions

Gen-sets

Fuel Tank

Battery or Engin

e

Electrical Cabinet

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Modular Approach – FWI Concept

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Significant Environmental Benefits Railpower’s locomotives surpass EPA Tier 2 locomotive

regulations 80-90% reduction in NOx and diesel particulates Significant reduction in greenhouse gas emissions

Quiet operation for noise sensitive areas Improved perception of railroad environmental sensitivity

Locomotive Emission Rates

0

0.1

0.2

0.3

0.4

0.5

0 5 10 15 20

NOx (g/bhp-hr)

PM

(g

/bh

p-h

r)

RP20B

Tier 2

Conventional Loco

RP20BD, RP20BH & RP20CD are EPA Part 92 certified

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Hybrid/Multi-engine Switchers are Cleaner

Switcher Locomotives (g/bhp-hr)

  Uncontrolled Tier 0 Tier 2

Hybrid / Multi-Engin

e

NOx 17.4 14.0 8.1 3.0

PM 0.44 0.72 0.24 0.13

HC 1.01 2.1 0.6 0.15

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Cleaner Operating Engines

Locomotive vs Nonroad Engine Standards (g/bhp-hr)

 Tier 2

Locomotives

Tier 3 nonroad engines

Tier 4 nonroad engines

NOx 8.1 3.0 1.3 - 0.3

PM .24 0.13 0.015

HC 0.6 0.15 0.14

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Eliminate or Reduce Idling

Railpower locomotives prevent ALL unnecessary idling• Batteries provide power to auxiliary systems• Short-term idling between pulls is also eliminated• Software does it automatically

Conventional locomotives typically idle to • provide power to the air compressor to maintain the air

brake. • provide power to the cab for heat, lights and other needs• keep the engine block warm if temperatures dip below 40

degrees• Restart rules

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Typical NOx(e) Reductions

* Based on EPA Switch Duty Cycle and NOx(e) = NOx + ROG + 20* PM

RP20BD vs GP38Emissions Summary

0

10

20

30

40

50

60

70

80

90

50 60 70 80 90 100 110 120 130

GP38 Fuel Usage (1000 gallons)

NO

x(e)

(tp

y)

31 tpy60,000 gal/yr

47 tpy90,000 gal/yr

67 tpy130,000 gal/yr

RP20BD

Reductions

GP38

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Railpower Technology Advantages

90% reduction in NOx and ROG 80% reduction in PM (with Tier 3 nonroad engines)

Do not idle unnecessarily Quieter Operation Green House Gas Emission Reductions: 35% or

more “Future proof”

Tier 3 nonroad engines can be replaced with Tier 4 Diesel Particulate Filters are more easily added

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Emission Reduction & Cost-Effectiveness

Input Output

(bhp-hr/gal)2 NOx PM ROG NOx PM ROG

Baseline (Before) 20.8 746,000 17.4 0.44 1.06 269,992 6827 16,448

GENSET (After) 19.5 447,600 3 0.13 0.158 26,185 1135 1,379

243,808 5,693 15,069

2,438,077 56,927 150,692

90% 83% 92%

Estimated Fuel Reduction 40% Project Life 10Funding Level 80% Total cost $17,400,000

Per year $1,740,000Funded Cost Effectiveness (Cost/(N0x+ROG+(20xPM))) $3,734.59 per weighted ton

Table 1. Estimated Annual Emission Reductions

Scenario

BSFC Activity Factor

(gal/yr)3

Emission Factors

(gm/bhp-hr)1 Calculated Annual Emissions (kg/yr)

Estimated Emission Reductions

One locomotive (kg/yr)

One locomotive - Over Project Life (kg)

PERCENT REDUCTIONS

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Railpower Technologies Corp.Railpower Technologies Corp.

HYBRID POWERED RTGsHYBRID POWERED RTGs

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Some challenges Some challenges facing container facing container terminal industryterminal industry

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The challenges…The challenges…

Increasing capacity requirementsCargo volumes growing dramaticallyRising fuel pricesIncreasing environmental concernsGrowing CO2 emissions marketPublic awareness of environmental

impact

“With US international waterborne freight forecasted to double by 2020, one of the major issues port authorities are facing today is promoting economic development and protecting environmental quality ”US Environmental Protection Agency

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RisksRisks

Backlog at terminalsEscalating costs Loss of competitivenessImpact of regulationsIncreasing public image and

media coverage

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Needs / challengesNeeds / challenges

NEEDS Higher throughput:

Increase productivity Improve dispatching,

tracking Acquire bigger equipment

CHALLENGES Reduce:

Costs Fuel consumption Emissions

Energy saving

solutions

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OpportunitiesOpportunities

Source : TSI, Vancouver, BC - Canada

RTG cranes poor inherent efficiency offers good opportunities for energy saving improvement

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Existing diesel power for RTG

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Hybrid power for RTG

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: green and : green and cost efficientcost efficient

“Railpower solution does it all, it saves energy by every available strategy/technique” – Terminal Systems Inc

Average rating, top performance

Optimizes power by shrinking genset size andtrimming down fuel costs

Recycled energy

Spends energy when lifting, reclaimsenergy when dropping

Payload pays back by turning weight into your best ally

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installation – installation – Plug & PlayPlug & Play

EcoCrane is installed as a replacement of the conventional generator set.

Same envelope Equivalent weight

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installation installation optionsoptions Standard - underneath beam

Along transversal beam, generator below

Spread on both sides

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– – production and testproduction and test

Manufacturing and test in our plant in Montreal, Canada

ECO Crane is all tested (incl. power tests) before shipment.

Tests for commissioning only to validate interface to crane.

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meets the meets the challengeschallenges

50+% fuel savings, Cost effective, fast ROI on fuel and

maintenance Reduced operating and Life Cycle Cost

50%+ reduction of greenhouse gases Tier 3 engine Exceeds local government requirements

Availability of emissions credits / government grants Quieter operation Retrofit-able to existing cranes and applicable to new

equipment

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Contact Information

Scott [email protected]

Randy [email protected]://www.railpower.com