Better Economics, Better Environment 1 Oct. 23, 2008 East-West Gateway COG St. Louis, MO.
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Transcript of Better Economics, Better Environment 1 Oct. 23, 2008 East-West Gateway COG St. Louis, MO.
Better Economics, Better Environment 1
Oct. 23, 2008Oct. 23, 2008
East-West Gateway East-West Gateway COG COG
St. Louis, MOSt. Louis, MO
Better Economics, Better Environment 2
Company Profile
Engaged in the development, production, marketing
and sales of efficient and environmentally-friendly specialized energy technology
systems for rail transportation and derivative markets
Better Economics, Better Environment 3
Company BackgroundFrom engineering to large scale production
Original hybrid design developed in 2000
First Green Goat© locomotive series hybrid yard switcher completed in 2002, generation 3 completed in 2006
New RP-series Road Switcher locomotive started development in 2005 and in service in 2006
Developed ECO Crane™ hybrid system for cranes in 2006; 1 unit delivered Q2 2007, 2 delivered Q4 2007
Obtained Clean Air Excellence Award from EPA in 2007
Produced 60 locomotives and 3 crane power plants in 2007. Geared for significant production increase.
Better Economics, Better Environment 4
Product Offering
Battery dominant hybrid yard switcher locomotive
Engine dominant hybrid yard and road switcher locomotive
Multi-engine road switcher locomotive
RTG crane hybrid power plant
Better Economics, Better Environment 5
Benefits of Railpower products
Solutions to economic and environmental Solutions to economic and environmental challengeschallenges
Significant fuel savings: 20% to 80% depending on application
Reduced operational costs
Reduced emissions
Less noise
Lower maintenance costs
Eligibility for emissions credits / government grants
Better Economics, Better Environment 6
Yard Switchers
Yard Switchers
GG20BBattery Dominant Hybrid
“Green Goat”
RP14BD GensetTwo Engines
Tractive Horsepower 2000 (intermittent) 1360
Core Locomotives GP9, GP30, GP35, GP38, GP40, B23, B30, B36
GP9, GP30, GP35, GP38, GP40, B23, B30, B36
Fuel Savings20-70% 20-70%
Emission ReductionApproximately 80% Approximately80%
Type of Servicelight duty yard switching & specialty industrial applications
Continuous duty yard switching; light road switching
Better Economics, Better Environment 7
Road Switchers
Better Economics, Better Environment 8
The Conversion Process
Prepare Platform
Overhaul Trucks
Old Locomotive
Recycle Top Deck Components
“New” Locomotive
Add New Cab, Power Plant & Accessories
Better Economics, Better Environment 9
Railpower Patented Locomotive Technology Ability to efficiently control multiple power sources
on one common platform (Experience on tracks since year 2000)
Design enables very precise individual control of each axle providing maximum adhesion level for track conditions
Gen-sets
Fuel Tank
Battery or Engin
e
Electrical Cabinet
Better Economics, Better Environment 10
Modular Approach – FWI Concept
Better Economics, Better Environment 11
Significant Environmental Benefits Railpower’s locomotives surpass EPA Tier 2 locomotive
regulations 80-90% reduction in NOx and diesel particulates Significant reduction in greenhouse gas emissions
Quiet operation for noise sensitive areas Improved perception of railroad environmental sensitivity
Locomotive Emission Rates
0
0.1
0.2
0.3
0.4
0.5
0 5 10 15 20
NOx (g/bhp-hr)
PM
(g
/bh
p-h
r)
RP20B
Tier 2
Conventional Loco
RP20BD, RP20BH & RP20CD are EPA Part 92 certified
Better Economics, Better Environment 12
Hybrid/Multi-engine Switchers are Cleaner
Switcher Locomotives (g/bhp-hr)
Uncontrolled Tier 0 Tier 2
Hybrid / Multi-Engin
e
NOx 17.4 14.0 8.1 3.0
PM 0.44 0.72 0.24 0.13
HC 1.01 2.1 0.6 0.15
Better Economics, Better Environment 13
Cleaner Operating Engines
Locomotive vs Nonroad Engine Standards (g/bhp-hr)
Tier 2
Locomotives
Tier 3 nonroad engines
Tier 4 nonroad engines
NOx 8.1 3.0 1.3 - 0.3
PM .24 0.13 0.015
HC 0.6 0.15 0.14
Better Economics, Better Environment 14
Eliminate or Reduce Idling
Railpower locomotives prevent ALL unnecessary idling• Batteries provide power to auxiliary systems• Short-term idling between pulls is also eliminated• Software does it automatically
Conventional locomotives typically idle to • provide power to the air compressor to maintain the air
brake. • provide power to the cab for heat, lights and other needs• keep the engine block warm if temperatures dip below 40
degrees• Restart rules
Better Economics, Better Environment 15
Typical NOx(e) Reductions
* Based on EPA Switch Duty Cycle and NOx(e) = NOx + ROG + 20* PM
RP20BD vs GP38Emissions Summary
0
10
20
30
40
50
60
70
80
90
50 60 70 80 90 100 110 120 130
GP38 Fuel Usage (1000 gallons)
NO
x(e)
(tp
y)
31 tpy60,000 gal/yr
47 tpy90,000 gal/yr
67 tpy130,000 gal/yr
RP20BD
Reductions
GP38
Better Economics, Better Environment 16
Railpower Technology Advantages
90% reduction in NOx and ROG 80% reduction in PM (with Tier 3 nonroad engines)
Do not idle unnecessarily Quieter Operation Green House Gas Emission Reductions: 35% or
more “Future proof”
Tier 3 nonroad engines can be replaced with Tier 4 Diesel Particulate Filters are more easily added
Better Economics, Better Environment 17
Emission Reduction & Cost-Effectiveness
Input Output
(bhp-hr/gal)2 NOx PM ROG NOx PM ROG
Baseline (Before) 20.8 746,000 17.4 0.44 1.06 269,992 6827 16,448
GENSET (After) 19.5 447,600 3 0.13 0.158 26,185 1135 1,379
243,808 5,693 15,069
2,438,077 56,927 150,692
90% 83% 92%
Estimated Fuel Reduction 40% Project Life 10Funding Level 80% Total cost $17,400,000
Per year $1,740,000Funded Cost Effectiveness (Cost/(N0x+ROG+(20xPM))) $3,734.59 per weighted ton
Table 1. Estimated Annual Emission Reductions
Scenario
BSFC Activity Factor
(gal/yr)3
Emission Factors
(gm/bhp-hr)1 Calculated Annual Emissions (kg/yr)
Estimated Emission Reductions
One locomotive (kg/yr)
One locomotive - Over Project Life (kg)
PERCENT REDUCTIONS
Better Economics, Better Environment 18
Railpower Technologies Corp.Railpower Technologies Corp.
HYBRID POWERED RTGsHYBRID POWERED RTGs
Better Economics, Better Environment 19
Some challenges Some challenges facing container facing container terminal industryterminal industry
Better Economics, Better Environment 20
The challenges…The challenges…
Increasing capacity requirementsCargo volumes growing dramaticallyRising fuel pricesIncreasing environmental concernsGrowing CO2 emissions marketPublic awareness of environmental
impact
“With US international waterborne freight forecasted to double by 2020, one of the major issues port authorities are facing today is promoting economic development and protecting environmental quality ”US Environmental Protection Agency
Better Economics, Better Environment 21
RisksRisks
Backlog at terminalsEscalating costs Loss of competitivenessImpact of regulationsIncreasing public image and
media coverage
Better Economics, Better Environment 22
Needs / challengesNeeds / challenges
NEEDS Higher throughput:
Increase productivity Improve dispatching,
tracking Acquire bigger equipment
CHALLENGES Reduce:
Costs Fuel consumption Emissions
Energy saving
solutions
Better Economics, Better Environment 23
OpportunitiesOpportunities
Source : TSI, Vancouver, BC - Canada
RTG cranes poor inherent efficiency offers good opportunities for energy saving improvement
Better Economics, Better Environment 24
Existing diesel power for RTG
Better Economics, Better Environment 25
Hybrid power for RTG
Better Economics, Better Environment 26
: green and : green and cost efficientcost efficient
“Railpower solution does it all, it saves energy by every available strategy/technique” – Terminal Systems Inc
Average rating, top performance
Optimizes power by shrinking genset size andtrimming down fuel costs
Recycled energy
Spends energy when lifting, reclaimsenergy when dropping
Payload pays back by turning weight into your best ally
Better Economics, Better Environment 27
installation – installation – Plug & PlayPlug & Play
EcoCrane is installed as a replacement of the conventional generator set.
Same envelope Equivalent weight
Better Economics, Better Environment 28
installation installation optionsoptions Standard - underneath beam
Along transversal beam, generator below
Spread on both sides
Better Economics, Better Environment 29
– – production and testproduction and test
Manufacturing and test in our plant in Montreal, Canada
ECO Crane is all tested (incl. power tests) before shipment.
Tests for commissioning only to validate interface to crane.
Better Economics, Better Environment 30
meets the meets the challengeschallenges
50+% fuel savings, Cost effective, fast ROI on fuel and
maintenance Reduced operating and Life Cycle Cost
50%+ reduction of greenhouse gases Tier 3 engine Exceeds local government requirements
Availability of emissions credits / government grants Quieter operation Retrofit-able to existing cranes and applicable to new
equipment
Better Economics, Better Environment 31
Contact Information
Scott [email protected]
Randy [email protected]://www.railpower.com