Best Bulk Material Handling System Rail-Veyor® Outperforms Conveyors & Truck Haulage
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Transcript of Best Bulk Material Handling System Rail-Veyor® Outperforms Conveyors & Truck Haulage
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Conveyors• Difficult terrain a problem?• Too many transfer points?• Need flexibility?
Truck Haulage• High operating costs?• Diesel fuel concerns?
Heavy Rail• Do you have large
infrastructure costs?• Need flexibility?
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• Company History• System Overview• Facts & General Guidelines• Benefits
• Customer Studies • Endorsements• Installations
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System Configurations
Depending on performance requirements Rail-Veyor can be designed in
a number of variations which generally involve one of the below basic
configurations
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Loading
Loading of Rail-Veyor can be with a
variety of methods from a simple
overhead hopper/chute, a pan feeder
or a discharge conveyor.
Loading rate and train speed can be
matched to optimize material flow.
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Rail Cars
New designed lighter weight structural
cars are now available which allow for
increased loading and greater
efficiency
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Rail Track & Ties
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Rail-Veyor Facts & General Guidelines
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Material Size:Handles material up to 28” minus
Annual Tonnages:R/V SS …. Std. System: More than 1M TPAR/V LS …. Light System: 500k – 1M TPAR/V XL …. XL System: Cars with higher sides providing increased car capacity beyond std is needed to achieve higher TPH rates
Haulage Distance: Generally more than 1 km (3300ft.) is preferedLonger distances (beyond 10 km, 6 miles) based generally on availability of power distribution system
Curve and Grade ability:100 foot (30 meter) radius min Horizontally100 foot (30 meter) radius min VerticallyR-V can run on grades up to 22%. No vibration to cause rollback.
Maximum Train lengthTechnically there is no limit but it is usually determined by system layout (loops, sidings), and loading
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Loading Rate:Recommended speed 1.5m/sec (5 ft/sec, 3.35 MPH)R/V SS … Up to 3,100 tons (2,800 tonnes) per hourR/V XL … Up to 6,000 tons (5,500 tonnes) per hour
Tramming Rate:Recommend speed 6.0/sec (20 ft/sec, 13.4 MPH)R/V SS … Up to 12,400 tons (11,200 tonnes) per hourR/V XL … Up to 24,000 tons (22,000 tonnes) per hour
Dumping Rate:Recommended speed 3 m/sec (10 ft/sec, 6.7 MPH)R/V SS … Up to 6,200 tons (5,600 tonnes) per hourR/V XL … Up to 12,000 tons (11,000 tonnes) per hour
Easy Portability ( Relocate / Extend):Ability to install or relocate a drive station in one 8-10 hour shift
Rail-Veyor has a simple light footprint:Only 8 PSI load with small level roadway needed with 4-6” gravel base 6 ft wide (just track), 15 ft wide (at drive station)
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Eliminate These Risks!Health & Safety Benefits• Operates remotely with no on-board
operators and offers a much safer system with little human interaction or need for sophisticated communication systems
• Provides a healthier environment with a clean solution unlike trucks emitting fumes, Diesel Particulate Matter DPM, or high volumes of noise and dust
• Eliminates vehicle collisions & accident risks
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• Low Cost Ease of Maintenance…• Requires once a week “walk around” visual
inspections
• Very few if any adjustments required
• No mid life overhauls• Hub/Wheel bearings and clevis car connections
designed to go 20 year life
• Motors and gear boxes are proven industrial
products designed for much heavier service
• Components designed for easy change out
…. Results in little down time
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3.1 Miles (5km)
1.5 Ton / Year
Underground System
Rail-Veyor CAPEX
• 45% lower than
Conveyor
• Comparable to
Trucks
Rail-Veyor OPEX
• Over 80% lower than
conveyor
• Over 90% lower than
trucks
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1.75 Mile Haul3.6 MTPA 1800 TPH Loop System
Rail-Veyor provides significant savings(over 80%) in Operating Costs compared to trucks
$0.03
$0.09$0.12
$0.67
$0.00
$0.10
$0.20
$0.30
$0.40
$0.50
$0.60
$0.70
Operating Energy Maintenance Total OPEX
OPEX per Ton
Rail-Veyor System (8) 100 Ton Trucks
Major reduction in Operating Costs
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Less than a 3 year payback!
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• Notes
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