Best Bulk Material Handling System Rail-Veyor® Outperforms Conveyors & Truck Haulage

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description

Rail-Veyor® is an industrial BULK MATERIAL HANDLING solution for underground or surface applications with all the best features from conveyors, heavy rail and truck haulage in one complete package. Rail-Veyor® solves complex bulk material handling challenges for the aggregate, mining, forestry and manufacturing industries. Rail-Veyor® systems offer a high degree of design flexibility, competitive capital cost (due to use of light rail and system layout flexibility/ operational at grades up to 20%, reducing infrastructure preparation time and cost relative to grade-limited rail and truck haulage/short turning radius of 30 m reduces rail footprint and cost), low operating and maintenance costs, high reliability, safe automated continuous operation, ease of maintenance, energy efficiency and superior environmental performance relative to competing technologies. Independent studies have found the Rail-Veyor® system to be the preferred alternative in bulk materials handling.

Transcript of Best Bulk Material Handling System Rail-Veyor® Outperforms Conveyors & Truck Haulage

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Conveyors• Difficult terrain a problem?• Too many transfer points?• Need flexibility?

Truck Haulage• High operating costs?• Diesel fuel concerns?

Heavy Rail• Do you have large

infrastructure costs?• Need flexibility?

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• Company History• System Overview• Facts & General Guidelines• Benefits

• Customer Studies • Endorsements• Installations

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System Configurations

Depending on performance requirements Rail-Veyor can be designed in

a number of variations which generally involve one of the below basic

configurations

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Loading

Loading of Rail-Veyor can be with a

variety of methods from a simple

overhead hopper/chute, a pan feeder

or a discharge conveyor.

Loading rate and train speed can be

matched to optimize material flow.

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Rail Cars

New designed lighter weight structural

cars are now available which allow for

increased loading and greater

efficiency

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Rail Track & Ties

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Rail-Veyor Facts & General Guidelines

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Material Size:Handles material up to 28” minus

Annual Tonnages:R/V SS …. Std. System: More than 1M TPAR/V LS …. Light System: 500k – 1M TPAR/V XL …. XL System: Cars with higher sides providing increased car capacity beyond std is needed to achieve higher TPH rates

Haulage Distance: Generally more than 1 km (3300ft.) is preferedLonger distances (beyond 10 km, 6 miles) based generally on availability of power distribution system

Curve and Grade ability:100 foot (30 meter) radius min Horizontally100 foot (30 meter) radius min VerticallyR-V can run on grades up to 22%. No vibration to cause rollback.

Maximum Train lengthTechnically there is no limit but it is usually determined by system layout (loops, sidings), and loading

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Loading Rate:Recommended speed 1.5m/sec (5 ft/sec, 3.35 MPH)R/V SS … Up to 3,100 tons (2,800 tonnes) per hourR/V XL … Up to 6,000 tons (5,500 tonnes) per hour

Tramming Rate:Recommend speed 6.0/sec (20 ft/sec, 13.4 MPH)R/V SS … Up to 12,400 tons (11,200 tonnes) per hourR/V XL … Up to 24,000 tons (22,000 tonnes) per hour

Dumping Rate:Recommended speed 3 m/sec (10 ft/sec, 6.7 MPH)R/V SS … Up to 6,200 tons (5,600 tonnes) per hourR/V XL … Up to 12,000 tons (11,000 tonnes) per hour

Easy Portability ( Relocate / Extend):Ability to install or relocate a drive station in one 8-10 hour shift

Rail-Veyor has a simple light footprint:Only 8 PSI load with small level roadway needed with 4-6” gravel base 6 ft wide (just track), 15 ft wide (at drive station)

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Eliminate These Risks!Health & Safety Benefits• Operates remotely with no on-board

operators and offers a much safer system with little human interaction or need for sophisticated communication systems

• Provides a healthier environment with a clean solution unlike trucks emitting fumes, Diesel Particulate Matter DPM, or high volumes of noise and dust

• Eliminates vehicle collisions & accident risks

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• Low Cost Ease of Maintenance…• Requires once a week “walk around” visual

inspections

• Very few if any adjustments required

• No mid life overhauls• Hub/Wheel bearings and clevis car connections

designed to go 20 year life

• Motors and gear boxes are proven industrial

products designed for much heavier service

• Components designed for easy change out

…. Results in little down time

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3.1 Miles (5km)

1.5 Ton / Year

Underground System

Rail-Veyor CAPEX

• 45% lower than

Conveyor

• Comparable to

Trucks

Rail-Veyor OPEX

• Over 80% lower than

conveyor

• Over 90% lower than

trucks

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1.75 Mile Haul3.6 MTPA 1800 TPH Loop System

Rail-Veyor provides significant savings(over 80%) in Operating Costs compared to trucks

$0.03

$0.09$0.12

$0.67

$0.00

$0.10

$0.20

$0.30

$0.40

$0.50

$0.60

$0.70

Operating Energy Maintenance Total OPEX

OPEX per Ton

Rail-Veyor System (8) 100 Ton Trucks

Major reduction in Operating Costs

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Less than a 3 year payback!

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• Notes

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