Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into...

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Property of Berry Metal Company – Confidential and Proprietary Berry Metal Company – EAF Products and Services

Transcript of Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into...

Page 1: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

Berry Metal Company – EAF Products and Services

Page 2: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

Timeline – Company History1951 – Berry Metal Company incorporated by Walter Berry

1951 to 2002 – Serviced the steel industry hot strip mills,to EAF, Degasser and BOF Vessels.

Doubled the life of oil seal rings using patented alloy “Berry Metal”

1st cast copper lance tips for the open hearth 1st cast copper multi hole lance tip for the BOF Pioneer in post combustion development Incorporated Cameras in BOF lances resulting

in enhancements to slag splashing. First U.S. forged face tip assembly doubled the life

of BOF lance tips.

2002 to 2013 – Alliances established with Falcon Foundry Process Metrix to combine technical strengths and product capabilities to expand into new markets.

1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Numerous EAF Cast Copper panels designed and supplied

Developed new burner technology for EAF’s

Page 3: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

Company Organization Non Ferrous Copper Foundry (3) Induction furnaces

Machine Shop CNC and Manual lathes CNC Tube Bender CNC Milling Machines Verticle Mill

Weld Shop ASME and Section IX welders Copper, Stainless, Nickel, Aluminum, Inconel, carbon Robotic Welder

Engineering FEA and CFD Modeling Experienced in EAF’s, BOF, and BF’s Failure Analysis Over 60 patents

Page 4: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

Berry Metal Company Products:

Water Cooled EAF Lances EAF Lance Tips Oxy-Gas Burners Water cooled Copper panels

Cored Piped UltraLife

Electrode Contact Shoes Caster Mould plates Engineering and Design services Specialty Repair Camera Lances EAF and Ladle Refractory

Measurement

Page 5: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

Water Cooled EAF Lances:

Slag Door and Sidewall Lances

Page 6: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

EAF Lance Tip Assemblies:

Page 7: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

Oxy-Gas Burners:

Page 8: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

Tapered Burners and Burners with Removable nozzles:

Page 9: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

Water Cooled Burner Panels:

Page 10: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

Water Cooled Burner Panels:

Page 11: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

Fabricated Panels and Copper Boxes:

Page 12: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

Post Combustion Panels:

Page 13: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

EBT Sump Panels:

Page 14: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

Copper and Steel Pipe Panels:

Page 15: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

Water Cooled Panels: Slag Door

EAF Shell

Fin Panel

Fin Panel

Page 16: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

UltraLife Cast Copper panels (with internal pipe coil):

Page 17: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

Contact Shoes:

Page 18: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

Caster Mold Plates:

Page 19: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

Engineering design and Layout:

Page 20: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

Panel and Burner Repairs:

Page 21: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

Camera Lance with Internal burner igniter:

Page 22: Berry Metal Company – EAF Products and Servicesstrengths and product capabilities to expand into new markets. 1st UltraLife® Cast Copper Staves installed in a blast furnace 2002.

Property of Berry Metal Company – Confidential and Proprietary

Ladle and Electric Arc Furnce Laser Measurements: (with Partner Process Metrix