Berlie Sludge Treatment
description
Transcript of Berlie Sludge Treatment
BERLIE TECHNOLOGIES INC.SLUDGE TREATMENT SPECIALIST
General Information
• Modern facility (1999)
• 85 employees:• 10 engineers / 10 technicians• Fitters, welders, millwrights, field crew
• Full Time Quality control Inspector
• Current annual sales of $25 Millions
LaPrairie, Qc: 45 kms from US border
Certifications
Certification: ASME Section VIII, Division 1, Fabrication
The National Board of Boiler & Pressure Vessel Inspectors
CE: Pressure Equipment Directive (PED)
Manufacturing authorization
Certification:Sanitary fabrication standards
Design and Layout Optimized for Safety, Operation, & Maintenance
Fabrication Plant Capacity
• 40 000 Sq. Ft• 40 Ft roof (with overhead cranes)• 70 Ft Tower• Lifting capacity of more than 85 000 pounds• Automated underwater plasma cutting• Automated plasma welding• Tank heads fabrication (F&D)• Machining equipment• Polishing table• Electropolishing
Fabrication with codes and superior alloys
Electrostatic precipitator honeycomb section made in
Hastelloy
Sanitary Fabrication(3-A, HACCP)
OUR EXPERTISE
DIGESTION
HIGH PERFORMANCE DIGESTER
Typical installation
inlet37°C
biogas
insulation
static mixers (perforated plates)pump
digestate
sediments
screw
compensationtank
The sludge is stirred about 4 times/h for 30 seconds with the combined effect of the pump and the static mixers: Mass transfer Separation of the biogas
How it works
Size of sludge treatment process≈ 1 Usgal (4 litres) / d / EI
Type of digester / description Layout Biogas (energy) production
20.000…50.000 EIup to 220 US ton/d (200 m3/d)
1 digester(up to 1 300 yd³ or 1 000 m³ )onsite built and equipped digester
Up to 5 300 m3/day(100 M BTU‘s/day)
50.000…400.000 EIup to 1100 US ton/d (1000 m3/d)
Up to 6 digesters(up to 7 800 yd³ or 6 000 m³)
onsite built and equipped digesters
Up to 26 600 m3/day(500 M BTU‘s/day)
retrofitting of an existing plant with a high-performance digester
digester(450…1 300 yd³, or 300…1 000 yd³)
cost-saving, effective extension (load alleviation) of an existing digester
inlet
biogas
outlet
sediments
Different layouts
DEWATERING & DRYING
Fluid Pumping, Agitation and Mixing
• Pastes, Sludge, Biosolids • Impellers, single or in combination• Blades and paddles• Helicoidal • High and Low Viscosities
• Fluids pumping• Mixing• Heat transfer • Separation• Pelletizing
Coded Vessels rated ASME, API, GMP Digesters, Fermenters and Bio-Reactors
• Conception and installation of all types of high quality vessels • Piping, agitation, pumping and mixing systems • Fermentation, digestion and distillation equipment• High pressure vessels• Pharmaceutical, cosmetics, dairy, breweries, alternative energies, residuals• Municipal and Industrial: Treatment of water, wastewater and sludge
Patented Closed-Loop, Rotary Dryer Systems62 lines in 15 countries
USA
Holland
Switzerland
Canada
REFERENCE PROJECTS
Les Herbiers, FranceKlein Eichholz, Allemagne
EUROPEAN PROJECTSDIGESTION
QATAR PROJECT DIGESTION
• Turnkey supply of 4 dryer trains (each 6 mT evap/h), including: design, fabrication, installation supervision, commissioning, start-up and training.
• Plus: Separate engineering for upstream and downstream systems.
LAVAL, LA PINIÈRE, BIOSOLIDS DRYING PLANTRotary, closed-loop, type 5.0, 30 dt/day, 28-92% solids
DRYING PROJECTS
UK, AVONMOUTH/BRISTOL, LOW TEMPERATURE BELT DRYER3Tons (6613lb) of water evaporation per hour, 22-92% solids
DRYING PROJECTS
Söldern, Austria, LOW TEMPERATURE BELT DRYER800 kgs of water evaporation per hour
DRYING PROJECTS
BELT FILTER PRESS, QUEBEC CITY CUQ INCINERATORFive presses 2.5 m wide, 25 dt/day/press, 5-27% solids
DEWATERING
Products: Our Technological Procedures
Ecological Fertilizers or Construction Materials• Dust and Odor Reduction while Spreading• Slow dissolution organic composition used in agricultural, forest, public lands & roadsides applications• GHG Reduction
– Maximum reduction when used as fertilizers• Soil Remediation
Dried primary sludge calorific value of about 13,4 MJ/Kg at Quebec City’s incinerator
Efficient & Ecological Energy Source
Incineration/Cogen Cement industry Gasification
Plasma destruction